Epiroc Boomer M2 C Spare Parts Catalogue 8999542000-002 PDF – COP MD20 Parts Book

Description

Epiroc Boomer M2 C Spare Parts Catalogue 8999542000-002 PDF – COP MD20 Parts Book

This Epiroc Boomer M2 C spare parts catalogue 8999542000-002 PDF is the illustrated parts book for the Boomer M2 C two-boom face drilling rig. Header pages throughout the file carry the publication identity 8999542000-002 Boomer M2 C. The volume is built as a parts and service catalogue: section divider pages, exploded assembly drawings with balloon numbers, and item tables that list item, part number, name, quantity, remarks, reman number, and an L column. It is a parts identification and kit-ordering document, not a step-by-step workshop repair manual.

File Details

• Manual type: Spare parts catalogue (Parts & Service)
• Brand / model: Epiroc Boomer M2 C
• Document number: 8999542000-002
• Language: English (some assembly names also printed in Swedish)
• Page count: 1431
• File format: PDF

What This Parts Book Lets You Identify

The Epiroc Boomer M2 C spare parts catalogue 8999542000-002 PDF – COP MD20 parts book is organized by machine group rather than by a single numeric index. Parts & Service opens the file with engine and compressor maintenance sets. Rock drill coverage then runs through the complete COP MD20 / COP MD20+ hammer, including front group, gear housing, cylinder group, accumulators, seal houses, rotation motors, seal kits, and oversize kits. Feed coverage follows for the COP MD20 feed beam and related steel supports, cradle hardware, and hose sets. Left-hand and right-hand basic boom assemblies, carrier frames, diesel and electric power groups, cabin equipment, cable and water reels, hydraulic power unit, 24 V electrics, RCS control kits, air and water systems, automatic greasing, and fire suppression close the book.

Each illustrated group is paired with a parts table. Typical remarks include thread and grade (for example M10 X 30 – 8.8 FZB), seal dimensions (69,2 X 5,7 / 70 SHORE), hose sizes (12,5X 3100 R2AT), and application notes such as IN PRODUCTION FROM COP MD20 ROCK DRILL AVO 19 D 958 A. PM-kit pages state that kit content is based on a standard machine without optional equipment and that maintenance parts for options must be ordered separately.

Chapters Covered

• Parts & Service – SET,MAINTENANCE Deutz TCD 4.1 Stage 5; SET,PRE-MAINTENANCE 500 engine hours
• Maintenance – Deutz TCD 2013 L04 T3; PM-kits 500 engine hours
• Maintenance – Deutz TCD 4.1 T4F; PM-kits 500 engine hours
• Maintenance – cabin + compressor GAR30 and canopy + compressor GAR30; PM-kits including 250 hours
• Maintenance kit – cabin + compressor GAR 5 with Europiclon filter; canopy + compr. GAR 5
• PM-kits GAR 5 at 500 / 1000 / 2000 percussion hours
• SET,MAINTENANCE and SET,PRE-MAINTENANCE for cabin or canopy + GAR30 at 500 / 1000 / 2000 percussion hours
• Rock drill COP MD20+ / COP MD20 – front group, front part comp, flush head comp, guide compl.
• Group front part with sleeve; assy front part for sleeve
• Gear housing gr, gear hous. comp, gear wheel com.
• Cylinder group, cylinder compl., accumulat. assy, valve, seal house front and rear complete
• Rotation motor MSYUF 100, 125, 160, 200, 250, 315
• Label set, protect cap set, optional set COP MD20
• Tools and acc.; front seal kit COP MD20; seal kit
• Minor kit 1000 impact hours; major kit 2000 impact hours
• Fixture – overhaul fixture attachment/mounting table; chargin device
• Oversize kit 1 for renovated (inside machined) front part; flush head and rear guide oversize 1
• Feed COP MD20 – feed beam, drill steel support, hydr. cylinder, cradle, cradle plate, attachment
• Holder sets, cradle set, end piece set, hose drum compl. HD inserts
• Hose fender, hose guide BMH 2000/6000 bulk head, hose holder F1 & F2, sensor and limit switch, stop and spacer sets
• Bushing sets T/R38 rubber and T38/R38 steel; hose and hose nipple sets
• Basic boom boom top left and boom top right – boom part rear, boom attachment, boom link, boom body
• Double ch.valve, telescope set, spare parts set, bearing housing, hydr. cylinder, expanding shafts, cylinder link, EMC-set
• Turning device BUT35 VER G J; cylinder set BUT 36; hydr. cylinder 100/63X406 BUT 35C/32B; overcent.valve
• Hose/assembl. sets MD20 R9 hoses; sensor sets ABC regular, front tripod lift/turn, 90 mm axle, feed rotation, BUT 35 top feed swing, boom extension, flow sensor B307
• Assembly sets hole depth measuring BMH left and right; attachment BMH, BMHT & Rotaflow left and right
• Carrier – boom frame cpl., swivel lock, boombracket cpl., chain set, slide beam kit M boom frame jacks
• Support leg kit BSJ-10-40 and BSJ 10-55; fire extinguiser 4-12kg adjustable bracket
• Engine frame, diesel eng.unit Stage IIIA, cooling system, radiator, fuel system 4 cyl
• Canopy compl., rear frame cpl. MK10 diesel, battery box, steer.cyl.set, driveline
• Planet gear kit, brake set, crown wheel kit, diff.kit, pendulum, cardan shafts
• Set of wheels – wheel compl. Michelin 12.00-R24; rim compl. offset 0 mm; tire set 12.00 R24 XZM
• Cabin – door stop, wiper, windscreen wash, glass window set, electr.syst.24V cabin basic
• Drivers chair, air conditioner, camera kit reverse camera, cable reel
• Cable 3-core Buflex 3X185+3G35+2X1,5; water reel Vattenvinda komplett 70 m 1½ in
• Hydr. system – hydraulic pumps, brake valve, hose sets brake/steering, power unit, hydr.oil tank 300 L
• Valve unit left and right; hose sets pos.auto and drilling boom 1 and boom 2
• Electr. system – electr.cabinet A10, electric motor 75 kW 380-420VD/690VY 50 Hz, electr.syst.24V
• Control system RCS – system kits RCS5, ABC regular, RRA, D700 CCI, WLAN, warning light/PIR sensors; software kit Underground Manager Pro
• Air/water system – ECL lube pump, air dryer kit, compressor unit GAR 5, water pump set
• Cleaning unit, boot washer on stairs
• Aut.grease syst. rear boom / boom extension; lubr. system carrier
• Fire exting.set Ansul & Checkfire; hose list fire suppression hoses; hose connection

Taken as a whole, the Boomer M2 C parts book gives a technician or stores person the group drawing, the balloon number, and the orderable part number for the assemblies that make up this rig. It also lists packaged PM kits and drill service kits so consumables can be pulled as a set instead of piece by piece.

Preventive Maintenance Sets and Engine Filters

The opening Parts & Service block is built around hour-based kits rather than individual filters alone. Engine families called out in the tables are Deutz TCD 4.1 Stage 5, Deutz TCD 2013 L04 T3, and Deutz TCD 4.1 T4F. A diesel engine Stage IIIA group also appears later under the carrier engine frame. Compressor options in the same maintenance block are GAR30 and GAR 5, with cabin or canopy combinations and a Europiclon-filter variant on the GAR 5 cabin kit.

One 500-engine-hour pre-maintenance set (part 6060011791) lists an alternator V-belt 5750532700, engine air primary filter 6060003052, air safety filter element 6060001446, DEF supply and tank-vent filters, two fuel fine filters 6060005694, fuel pre-filter 6060005693, engine oil filter 6060011415, transmission oil filter 5112280563, additional DEF fluid filters, and fuel-tank breather 3222118000. GAR 5 percussion kits are listed at 500 hours (6060010304), 1000 hours (6060009952), and 2000 hours (6060009953). Separate SET,PRE-MAINTENANCE packages exist at 500, 1000, and 2000 percussion hours for both cabin + GAR30 and canopy + GAR 30 configurations.

COP MD20 Rock Drill Groups and Service Kits

The COP MD20 section is the heart of this Epiroc Boomer M2 C spare parts catalogue 8999542000-002 PDF. An overview sheet shows the hammer silhouette together with shank and rotation-motor pairings: T38 L=470 straight (SECOROC 90029126) as 8311 1200 16, T38E L=560 (8311 1200 30), R38 L=470 (8311 1200 33 and 8311 1200 34), plus MSYUF 160 (3115 5509 83) and MSYUF 125 (3115 5509 82). Rotation-motor coverage in the contents also names MSYUF 100, 200, 250, and 315.

A full exploded view breaks the hammer into front, gear, cylinder, and motor zones with callouts A–F. Front group complete is 3115580260, built from front part 3115580240, flush head 3115557282, guides 3115557181 and 3115557383, stop ring, plug, connection plate, coverseals, Nord-Lock M10 washers, ISO 7-R 1/8 grease nipples, and G 3/4 plugs. Front seal kit 3115901183 is listed for COP MD20. Service kits include a minor kit at 1000 impact hours and a major kit at 2000 impact hours. Oversize kit 1 (3115600859) is specified for a renovated, inside-machined front part and includes oversize flush head 3115600675 and rear guide assembly 3115600706. Optional-set pages add tools and accessories, a charging device, an overhaul fixture attachment/mounting table, label set 0088001544 (logotype, COP MD20, 2 bar), and a flushing hose assembly 3128000320.

Feed, Boom, and Carrier Hardware

Feed pages for COP MD20 give both an exploded feed layout and a line-item list. Feed beam 3128003629 is specified L=6869. Related items include a hydraulic cylinder 70/50X2950, drill-steel supports, cradle and end-piece sets, hose drum with HD inserts, hose fender and BMH 2000/6000 bulk-head guides, F1 and F2 hose holders, return rope 3128318485 L=3870, pull rope 3128078412 L=5840, limit-switch sensor set 3128314772, spacer 545,5 mm, spacer set L=265, feed-cylinder nipple set, T/R38 rubber and steel bushing sets, and hose sets 6,3X275 R2AT and 12,5X3100.

Boom coverage is split boom top left and boom top right. Shared sub-groups include rear boom part, boom attachment, boom link, boom body, double check valves, telescope set, bearing housing, expanding shafts, cylinder link, EMC-set, turning device BUT35 VER G J, cylinder set BUT 36, hydraulic cylinder 100/63X406 for BUT 35C/32B, over-centre valve, and MD20 R9 hose/assembly and nipple sets. Sensor packages cover ABC regular, front tripod lift/turn, 90 mm axle, feed rotation, BUT 35 top feed swing, boom extension, linear sensor, and flow sensor B307 with left- and right-side flowmeter hoses. Hole-depth measuring assembly sets are listed separately for BMH left and BMH right, as are BMH, BMHT and Rotaflow attachments on each side.

IMAGES PREVIEW

Carrier chapters list the complete boom frame, aluminium cover over the boom frame, swivel lock, articulation lockbar attachment, boom bracket, chain set, slide-beam kit for boom-frame jacks, and support-leg kits. Support leg BSJ-10-40 complete is 5112307913 with hydraulic cylinder 9121591301 and foot plate 9110896700. A second support-leg family is BSJ 10-55 standard. Rear jacks, steering-cylinder set, driveline, drive shaft, planet gear kit, brake set, crown wheel kit, differential kit, pendulum, and three cardan-shaft listings follow. Wheel coverage is Michelin 12.00-R24 complete wheels, rim complete offset 0 mm, and tire set 5112322569 12.00 R24 XZM with hose, band, and valve.

Power, Hydraulics, Electrics, and RCS

Diesel-side tables cover the engine frame, stand frame, parting wall, cooling system, radiator, hydraulic motor, 4-cylinder fuel system, exhaust, air-filter set, oil filler, and transmission-oil cooling connections. Electric-side tables include electric motor 75 kW 380-420VD/690VY 50 Hz, main switch, A10 upper and lower cabinets, plinth modules X41 and X43, emergency sets A41 and A48, and 24 V distributions for boom frame, engine frame, rear frame, and cabin. Lighting groups include tramming lights, LED rear tramming lights, cabin working lights, front working headlights, and spotlights.

The hydraulic power unit lists a hydr.oil tank 300 L, ball valve R 3/4 in 16 bar, return filter 2,5 bar by-pass, pump set, hydraulic and gear pumps, coupling set, hyd-oil cooler assembly, electric oil filler, and valve block slagvpump 100/71. Left and right valve units break into inlet section, boom front L+R, boom rear L+R, feed lookout, outlet section, and direction valve for boom position plus feed. Dedicated hose sets cover position-auto and drilling circuits for boom 1 and boom 2, plus brake and steering hoses on boom and engine frames and an A10V060 LS-pump hose set.

Control-system pages collect RCS cable sets for cabin, boom frame, and rear frame; system kit RCS A76 RCS5 on/off/Ethernet; power-supply cable sets; complete 2-boom RCS kit; standard RCS5 boom-frame and rear-frame kits; compressor + holeblow cables; boom 1 and boom 2 electric parallel drill/position cables; rota/feeding valve cables; RRA; D700 CCI; ABC regular CAN complete; WLAN; warning light/PIR sensors; calibration sets left and complete; and software kit Underground Manager Pro. Laser-plus-inclinometer attachment and rubber protection also appear in this block.

Air, Water, Reels, and Safety Equipment

Air-system groups include feed and boom-frame air lines, shut-off valve, ECL lubrication pump with 5 L reservoir, 1/2 in 0,2–8 bar pressure-reducing valve, air-dryer kit with membrane dryer, water separator, air-oil cooler, filter UD25+, and air receiver. Compressor unit GAR 5 is listed with compressor 8152005958, hydraulic motor, booster hose set, and direction valve. Water-system pages cover intake set, water pump unit 10 cc motor, coupling complete, solenoid valve, and water hose assemblies including 1 1/2 in hose and boom-frame water hoses. Cable reel hardware includes torque unit, gear housing, commutator, earth ring, brush/insulation kits, Buflex 3X185+3G35+2X1,5 cable, cable-lug set, reel control box A57, and wire-mesh hose. The water reel is titled Vattenvinda komplett 70 m 1½ in, with swing-arm, swivel kit, front tubes kit, and hydraulic motor Vinda. A 60 bar 15 m 3/8 in cleaning-unit hose reel and a stair-mounted boot washer are listed near the end. Automatic grease coverage includes pump P203-2XN-1K6-24-1A1.10-V10 for the rear boom / boom extension and carrier lubrication valve 1250 0011 44. Fire coverage includes a 4–12 kg extinguisher bracket, Ansul & Checkfire set with tank, fire-suppression hose list, and a closing hose-connection table of cutting rings, DIN 3870 nuts, and extra-long feed-bulkhead nipples.

Use This Catalogue on the Rig and in Stores

With the Epiroc Boomer M2 C spare parts catalogue 8999542000-002 PDF – COP MD20 parts book open, a technician can match a worn front guide, rotation motor, feed-beam hose, boom expanding shaft, support-leg cylinder, wheel, valve section, or reel component to a printed part number and quantity instead of guessing from a generic list. Stores staff can build engine-hour and percussion-hour PM kits and COP MD20 minor/major kits from the same tables. Using the numbers printed for this Boomer M2 C configuration avoids mixing Stage 5, T3, and T4F filter sets or ordering a GAR 5 kit when the machine carries GAR30.

Correct part numbers and kit contents matter on a two-boom jumbo because a wrong seal, shank adapter, hose length, or sensor set stops drilling or creates a leak underground. Instant PDF delivery after payment means the file can be opened on a workshop PC, tablet, or phone with no shipping wait, and pages can be printed for the crib or the face when a paper pick list is needed.