Epiroc COP MD20 Rock Drill Spare Parts Catalog for Drilling Rig Assemblies

Epiroc COP MD20 Rock Drill Spare Parts Catalog

Manual Type: Spare parts catalog
Brand / Equipment: Epiroc COP MD20 rock drill and Boomer S2 drilling rig assemblies
Document Number: 8999542100-003 Boomer S2
Language: English listings with Portuguese column headings (Peca n., Nome, Qtd)
Page Count: 1334
File Format: PDF
Source Mark: Generated from DocMine

What the Epiroc COP MD20 Rock Drill Spare Parts Catalog for Drilling Rig Assemblies Contains

This Epiroc COP MD20 Rock Drill Spare Parts Catalog for Drilling Rig Assemblies is the illustrated parts book printed under document number 8999542100-003 for Boomer S2. It identifies serviceable items on the COP MD20 / COP MD20+ rock drill and on the matching feed, boom, carrier, cabin, power-module, hydraulic, electrical, RCS, air/water, lubrication, and fire-suppression assemblies. Each group pairs an exploded drawing with a line list that gives item position, part number, name, quantity, remarks, and a reman column where used.

The catalog is a parts-identification document, not a workshop repair manual. It does not walk through disassembly torque or troubleshooting trees. What it does give a parts planner or drill mechanic is the exact kit and component breakdown needed to order the right filter, seal, shank adapter, rotation motor, feed bushing, boom cylinder, or cabinet module for this machine family.

Chapters Covered

• Parts and Service – maintenance overview
• Maintenance – Deutz TCD 3.6 Tier 3 (500 H and 1000 H PM-kits)
• Maintenance – Deutz TCD 3.6 Tier 4 Final (500 H and 1000 H PM-kits)
• Maintenance – cabin + compressor GAR30 and canopy + compressor GAR30
• Set, maintenance and pre-maintenance sets at 250 / 500 / 1000 / 2000 percussion hours
• Maintenance – cabin + compressor LE10 and canopy + compressor LE10
• Maintenance kit – cabin + compressor GAR 5 with Europiclon filter
• Rock drill COP MD20+ / ROCK DRILL – COP MD20
• Front group, front part comp, flush head comp, guide compl.
• Group, front part – with sleeve and assy, front part – for sleeve
• Gear housing GR, gear hous. comp, gear wheel com.
• Cylinder group, cylinder compl., accumulat. assy, valve
• Seal house comp – front complete and rear complete
• Rotation motor – MSYUF 100, 125, 160, 200, 250, 315
• Label set and protect cap set
• Optional set – COP MD20; tools and acc.
• Front seal kit – COP MD20; seal kit
• Minor kit – 1000 impact hours; major kit – 2000 impact hours
• Fixture – overhaul fixture attachment / mounting table
• Charging device
• Oversize kit 1 for renovated (inside machined) front part, including oversize flush head and rear guide
• Feed – BMH2743: feed beam, drill steel support, BSH 110 bushings, cradle, holders, hydraulic cylinder, hose sets, limit switches
• Feed – BMHT2743/25 BSHXS: upper/lower feed beam, expanding shaft, BSH-XS drill support bushings, cylinder sets
• Basic boom: boom parts, boom body, telescope, turning device, feed holder, tilt and feed-extension cylinders, hose frames, overcenter valves, sensors
• Carrier: engine frame, boom frame, hoods, mudguards, drill bit box, support-leg kit BSJ 10-40 / BSJ 10-55
• Drive unit rear and drive unit: housing, differential gear, planet gear, brake, trunnion, drop box, cardan shafts
• Set of wheels – Nokian 12.00-20AG Mine; assembly set M22x1.5
• Diesel engine – Deutz TCD3.6 D.G. 90KW and engine unit TCD 3.6 (cooling, fuel, exhaust, air intake, couplings)
• Cabin complete, doors, locks, windows, wipers, air-conditioner, swingable chair, radio E113, display kit
• Cable reel kit, commutator, hydraulic motor 125.7 cc, cable complete 120 mm2, reel control A57 / S249
• Hose / water reel, torque unit, swivel kit, water inlet and valves
• Hydraulic systems – power, boom valve, front / cabin / middle / rear modules, return filter set, steering cylinder set
• Drill valve uni – rot/perc/feed; hole-depth measuring sets; pump set 60 Hz standard
• Electrical system, electric motor 55 kW 380-420/690 V 50 Hz, 24 V cabinets A10 / A300 / A50, emergency sets
• Control system RCS – operator units, joysticks, cable sets, ABC regular, WLAN, calibration / aim plates, Underground Manager Pro software kit
• Air/water system – air receiver, boot washer, compressor set LE10, ECL pump, water pump unit 10 cc
• Lubrication – manual central greasing and automatic boom lubrication
• Fire extinguishing set – Ansul and Checkfire; hose list and hose connection tables

Taken together, those chapters turn the Epiroc COP MD20 Rock Drill Spare Parts Catalog for Drilling Rig Assemblies into a single lookup for both the percussion drill on the feed and the rest of the Boomer S2 carrier. A technician can start at the COP MD20 exploded assembly, drop into a front-group or cylinder-group drawing, then move to feed BMH/BMHT hardware, boom cylinders, the Deutz TCD 3.6 power pack, or an RCS cable set without leaving the same document.

COP MD20 Rock Drill Breakdown

The rock-drill section opens with a COP MD20 outline and shank-adapter / rotation-motor selection table, then a full exploded assembly. Listed shank adapters include T38 L=470 straight (Secoroc 90029126), T38E L=560 (Secoroc 90029342), R38 L=470 (Secoroc 90029541), and R38E L=560 (Secoroc 90029542). Rotation motors called out on the main drill are MSYUF 125 and MSYUF 160, while dedicated motor chapters cover the wider MSYUF 100, 125, 160, 200, 250, and 315 family plus a motor seal kit.

Front-group pages isolate the front part, flush head, and guides, including the sleeve front-part option. Gear-housing pages list the housing, gear wheel, roller bearings (100/150 x 32 and 85/130 x 29), driver with straight splines, and rotation chuck. Cylinder-group pages cover the cylinder, accumulators, valve, and front/rear seal houses. Service kits on the drill include front seal kit 3115901183, a general seal kit, minor kit for 1000 impact hours, major kit for 2000 impact hours, protect caps, labels (including logotype COP MD20, 2 bar), tools and accessories, an overhaul fixture / mounting table, and a nitrogen charging device with 0-400 bar manometer, digital gauge, R300/1-200B regulator, and 160 bar safety valve. Oversize kit 1 is specified for a renovated, inside-machined front part, with matching oversize flush head and rear guide assemblies.

Remarks in the lists also record production cut-ins such as nozzle 3115174604 used from COP MD20 rock drill AVO 19 D 958 A. Those notes matter when matching a used drill to the correct small parts.

Preventive Maintenance Kits

The opening Parts and Service block is built around scheduled PM-kits rather than narrative service text. Deutz TCD 3.6 Tier 3 kits 6060004660 (500 H) and 6060004661 (1000 H) pack the engine oil filter, primary air element, hydrostatic transfer-pump filter and O-ring, and at 1000 H the safety air filter, fuel pre-filter, fuel fine filter, fuel-tank breather, and engine drive belt. Parallel Tier 4 Final kits 6060006298 and 6060006299 sit on the next pages. Separate kit families cover cabin or canopy machines with GAR30, GAR5 (including Europiclon), and LE10 compressors, plus pre-maintenance sets at 500, 1000, and 2000 percussion hours and a 250-hour canopy + compressor GAR30 kit.

A printed note on the PM-kit section pages states that kit content is based on a standard machine without optional equipment, and that maintenance parts for optional equipment must be ordered separately. Use that note when a machine carries extra RCS, cable-reel, or fire-system options that are catalogued later but not bundled in the base PM-kit.

Feed, Boom, Carrier, and Power Pack

Feed chapters split BMH2743 and BMHT2743/25 BSHXS layouts. They list feed beams, drill-steel supports (including a COP MD20-specific support), BSH 110 and BSH-XS bushing selection, cradles and cradle plates, holder sets, hydraulic feed cylinders, hose fenders and guides, limit-switch and sensor sets, T38 bushings, and hole-blow check-valve nipple sets. Boom chapters start from the basic boom illustration and run through rear/front boom parts, telescope, turning device, expanding shafts, tilt and feed-extension cylinders, check and overcenter valves, hose frames, and sensor sets for feed lift, swing, rotation, tilt, and boom extension.

Carrier and drive pages cover the engine and boom frames, hoods and doors, mudguards, drill bit box, support legs BSJ 10-40 and BSJ 10-55, then the drive units with housing, differential, planet gear, brake, trunnion, drop box, and cardan shafts. Wheel parts are listed as the Nokian 12.00-20AG Mine set with M22x1.5 spherical washers and wheel nuts. The diesel chapter titles the engine Deutz TCD3.6 D.G. 90KW (part 5112015489) and breaks out oil drain plug, high-pressure fuel pump, starter, alternator, turbo, motor brackets, V-belt 8PK 1300 EQ71, tensioner, water pump, valve-cover gasket, oil filter 5112303505, fuel filters, thermostat, and temperature sensor. Surrounding engine-unit pages add the complete cooling system, radiator, expansion tank 4.5 L, fuel and exhaust systems, air-intake filters, engine-to-pump coupling, and oil-drain hose set.

Hydraulics, Electrics, RCS, Air-Water, and Safety Equipment

Hydraulic coverage is modular: power-module tank and P-brake valve, boom directional-valve sections, front/cabin/middle/rear hose sets, hydrostatic pump and gear pump, return filter with 2.5 bar bypass, steering cylinders, air-condition hydraulic set Y156, drill-steel-support hydraulics, and boom 1 / boom 2 drill valve units for rotation, percussion, and feed. Hole-depth measuring sets add a flow meter and boom-side hose sets. A 60 Hz pump set lists a 100 cc ER CW hydraulic pump and PGP620/620/511 gear-pump section.

Electrical chapters include the 55 kW 380-420/690 V 50 Hz motor, A10 / A300 / A50 cabinets, 24 V cable sets by module, control panels A71 / A76, ignition lock IP64, battery box, EMC grounding set, stair lighting, emergency mushroom buttons, and spotlight sets E114 / E116. RCS pages list cabin/platform operator units, left and right joysticks, bulkheads A109 / A110, warning-light and area-guard cable sets, compressor RCS cables, Underground Manager Pro software kit, WLAN cable set, calibration set with front/rear aim plates and spirit level, and BSH/RAS or BMHT boom cable sets.

Air and water groups cover the standard CE+AUS air receiver, boot washer, LE10 compressor set with K06-24VDC solenoid, ECL lubrication pump and 5 L reservoir, hole-blow hoses, and a 10 cc water-pump unit. Lubrication continues into manual central greasing valves and an automatic boom lubrication electric set. Fire-suppression pages list the Ansul and Checkfire extinguishing set, tank with attachment, hose list, and a long hose-connection nipple table that closes the book.

Using the Lists on the Machine

Every illustrated page in this Epiroc COP MD20 rock drill spare parts catalog carries the same 8999542100-003 Boomer S2 header, so the part number you copy from a COP MD20 flush-head page is intended for the same rig family as the boom-cylinder or A10-cabinet page. Match the item balloon on the drawing to the Peca n. column, confirm quantity and remarks (sleeve option, oversize 1, Tier 3 vs Tier 4 Final, cabin vs canopy, BMH vs BMHT), then order by that number. Where a reman number column is populated, the list is already flagging a remanufactured alternative.

Because optional equipment is catalogued in its own chapters, treat PM-kits as the standard-machine baseline and pull RCS, cable-reel, fire-system, or oversize-front parts from their dedicated sections when the drill on the floor is so equipped.

Order, Identify, and Keep the COP MD20 Rig Working

With this Epiroc COP MD20 Rock Drill Spare Parts Catalog for Drilling Rig Assemblies on hand you can identify front-group wear parts, build 500 H or 1000 H Deutz TCD 3.6 PM-kits, select the correct MSYUF rotation motor and shank adapter, kit a 1000- or 2000-impact-hour overhaul, charge accumulators with the listed nitrogen device, and pick feed, boom, drive-axle, cabin, hydraulic-valve, RCS, compressor, and fire-system components by printed number instead of guesswork. Correct part numbers and kit contents prevent mismatched seals, wrong-tier engine filters, and feed bushings that do not fit BSH 110 or BSH-XS supports.

Delivery is an instant PDF download after payment – no shipping wait, readable on any device, and printable for the workshop bench or store crib. Use the file next to the COP MD20 drill and Boomer S2 assemblies whenever you need a verified Epiroc part number from catalog 8999542100-003.