Epiroc PowerROC D55 Spare Parts Catalog PDF – Complete Parts Manual

Description

File Details

• Manual type: Illustrated spare parts catalog
• Brand: Epiroc
• Machine: PowerROC D55
• Document number: 8992402797-001
• Language: English
• File format: PDF
• Length: 695 pages

Chapters Covered

• Tools set
• Drill carriage
• Wagon frame, including attachment complete – battery on FD50, ladder and hydraulic cylinder – oscillation
• Track frame, left and right track, track roller, track chain, front wheel, cylinder, drive unit, gear box, hydraulic motor 55/25cc, connection set and hose set for track motor A6VE
• Canopy complete, canopy, enclosure, left door, right door, roofs, driving mirror, condenser set, lamp and dust shield
• Filler set
• Fire extinguisher installation
• Rain protection
• Boom system, boom head complete C14 MK2, banana link, boom attachment complete and feed holder complete C14 MK2
• Hydraulic cylinders for boom swing, boom lift, feed dump, feed swing and feed extension
• Check valve
• Expanding shaft – expander, kompl., compl. and diam. 80 with grease nipple
• Holders
• Hose holder set and bulkhead connections
• Feed, complete
• Chain feed
• Feed drive
• Feed beam
• Hydraulic cylinder – suction hood
• Guide wheel sets
• Bearing retainer
• Set, valve
• Break-out table – PowerROC D55
• Breaking cylinder
• Hydraulic cylinder – break-out tool
• Piston rod end
• Hose drum
• Rod handling, end piece lower, bracket, motor, protection, shaft compl., arm KPL, gripper cylinder and hydraulic cylinder
• Dimension kit – RHS 102 5 x D102
• Angle indicator, mechanical angle indicator
• Dowel
• Cabin complete, cab kit, seat compl., seat, panel kits, air conditioner, door, wipers, hydraulic system – cab, valve sets, joysticks, control levers, sign set, connection set, electric set, display kit, control set and power card
• Dust collector, DCT valve block, hydraulic motor, preseparator, hose connection and hose set DCT
• Hydraulic reservoir, return filter and tank unit
• Hydraulic system, wagon frame, valve sets, return block, valve blocks, direction valve, main valve sets, pilot manifold, tram motor sets, emergency switch, cable gland kit, feed system and connection set for the RHS valve
• Air system, compressor set, compressor element, gear set, compressor drive, valve set, inlet valve, oil stop valve, oil system, misc components, regulating system, control valve, protect covers, air receiver vessel ASME, water separator, air filter, hose connection, lubricating pump and regulator
• Water mist system, complete module 400 L, water pump, valve block, water filter, water tank and hydraulic water pump HPW 250/30-40
• Greasing device, pump unit and grease pump
• Electric system on cab, battery set, battery switch, hydraulic tank, fuel tank, drive unit, feed, hydraulic system and air system, harness kits inside and outside the cab, software and heating kit
• Hose set complete with hydraulic diagram pages 5 to 8, aluminium beam, WM module 400 L and hoses for the import motor
• Hose connection
• Basic kit – import RU + ASME tank
• Automatic grease system for wagon frame, boom C14 and feed RHS 102
• Alarm set
• Maintenance kits for the 50, 250, 500, 1000, 1500, 2000, 3000 and 6000 hour service intervals

Put together, this Epiroc PowerROC D55 spare parts catalog works the way a parts counter actually works: you identify the assembly, follow the callout numbers on the drawing, and land on a line that gives you the item number, the part number, the name of the component and how many are needed. Nothing is summarised or generalised for a family of machines, so what you look up is what sits on the D55 in front of you.

How the Catalog Is Organised

Each chapter opens with an exploded or sectioned illustration carrying numbered callouts, followed by a table that matches those numbers to real Epiroc part numbers. Alongside the familiar columns you also get the Remarks field, which is where the practical detail lives: thread sizes and strength grades on fasteners, seal kit contents expressed as an item range, lock washer dimensions, restriction diameters, hose end configurations, and notes such as “Not sold separately” against components that can only be ordered as part of a larger assembly. The Reman No. and L columns are carried through from the source data as well.

That structure matters when you are ordering. A single hydraulic cylinder page will tell you whether the bearing shell, the circlip and the grease nipple are separate line items or whether the whole gland has to come as a kit. A track frame page lists the lock washer by its dimensions so you reorder the right one rather than something close. The parts catalog for the PowerROC D55 does not ask you to guess any of it.

Seal Kits and Serviceable Sub-Assemblies

Where a cylinder or valve is rebuildable, the catalog names the seal kit as its own part number and states which item numbers it includes, so the kit and the individual components can be compared before you commit to a repair or a replacement. This appears across the boom swing cylinder, boom lift cylinder, feed dump cylinder, feed swing cylinder, feed extension cylinder, break-out tool cylinder, suction hood cylinder, gripper cylinder, oscillation cylinder, the check valve, the double check valves, the position control valve, the water pump valve block and the hydraulic motor on the dust collector. Rebuilding rather than replacing is often the difference between a short stop and a long one.

Maintenance Kits by Service Interval

Eight scheduled service kits are catalogued for the PowerROC D55, each with its own part number and contents list: the first 50 hour kit, then the 250, 500, 1000, 1500, 2000, 3000 and 6000 hour PM kits. The longer-interval kits spell out the full consumable set – fuel filter, oil separator, oil filter, primary and secondary air filter elements, air conditioner filters, engine fuel tank breather, hydraulic system breather filter, DCT filter elements, compressor oil filters, the compressor filter set and the oil separator. If you run the machine on a planned maintenance programme, this section alone turns the catalog into a service planning document.

Hydraulics, Air and Water Systems in Full

The hydraulic side is catalogued down to the connection level. There are dedicated chapters for the main valve sets, the pilot manifold, the return block, the oscillation valve block, the coupling valve block, the DCT/position change valve block, the shuttle valve, the restriction fittings and the tram motor sets with their connection sets. Bulkhead fittings, nipples, caps, plugs, test ports and seal washers each carry their own part number in the hose connection chapter, which is effectively a full hydraulic fitting index for the machine. On the air side, the compressor is broken into element, gear set, drive, valve set, oil system, regulating system, inlet valve, oil stop valve and protective covers, with the air receiver listed as an ASME vessel. The water mist module, the preseparator and the dust collector are catalogued with their own pumps, valve blocks, filters and hoses.

Electrical and Automatic Greasing

The electrical chapter lists the cab system, battery set and battery switch, the harness kit inside the cab and the harness kit outside it, the software and program cable set, the heating kit and the sensors fitted to the hydraulic tank, fuel tank, drive unit, feed and air system. The automatic grease system is split into wagon frame, boom C14 and feed RHS 102 groups, with lubrication pump, pump elements, valve housings, quick couplings, high power pipes and check valves all listed individually.

What This Epiroc PowerROC D55 Spare Parts Catalog Lets You Do

With 8992402797-001 open, you can quote a repair from a part number instead of a description, confirm whether a fastener is an M10 x 25 8.8 or an M12 x 40 12.9 before you strip the joint, check that a seal kit actually contains the rings you need, and build a stock list for a service interval rather than ordering one filter at a time. It supports anything from a single grease nipple to a full cylinder reseal, from a track chain replacement to a complete break-out table rebuild, and it covers the attachments that are easy to overlook until they fail – the hose drum, the rod handling arm, the expanding shafts, the angle indicator and the dowel.

Getting the right part the first time is the whole point. This catalog supplies the part numbers, the quantities and the fitment notes that separate a same-day fix from a machine sitting idle waiting on a return. The Epiroc PowerROC D55 spare parts catalog PDF is delivered instantly after payment, with no shipping and no waiting on a disc – open it on a laptop in the workshop, a tablet on the machine or a phone at the parts counter, and print whichever pages you want to take out to the rig.

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