FAW CA3256P2K2T1A80 6×4 Dump Truck Spare Parts Catalogue – PDF

Description

FAW CA3256P2K2T1A80 6×4 Dump Truck Spare Parts Catalogue

This FAW CA3256P2K2T1A80 spare parts catalogue is the illustrated parts reference for the 6×4 cab over engine diesel dump truck running the WD615.46 engine, the 12JS160T transmission and a 6.733 rear axle speed ratio. Rather than describing how to repair the truck, it tells you precisely which components are fitted to it, what each one is called, and how many of each you need. Every section pairs an exploded figure with a numbered table of part codes, part descriptions and quantities, so a part number read off the drawing can be matched straight to the line in the list.

File Details

• Manual type: Illustrated spare parts catalogue
• Brand: FAW (China FAW Group Corporation)
• Model: CA3256P2K2T1A80 6×4 cab over engine diesel dump truck
• Engine: WD615.46, order code DH615Q1923
• Transmission: 12JS160T, customer code G3636
• Rear axle speed ratio: 6.733
• Production code: Q031D377S4GBL40
• Language: English, with the original Chinese part wording retained alongside
• Pages: 328
• File format: PDF

Chapters Covered

• Engine
• Engine Suspension
• Cylinder Block (I), (II), (III) and (IV)
• Crankshaft Flywheel
• Connecting Rod and Piston
• Cylinder Head
• Valve
• Water Pump and Fan, plus the 612600060338 water pump and 612600060347 tensioner as separate breakdowns
• Oil Pump and Oil Filter (I) and (II)
• Injection Pump High Pressure Pipe
• Fuel Pipe
• Coupling
• Motor
• Flame Preheating System
• Air Intake and Exhaust Pipe (I) and (II)
• 612600130178 Air Compressor
• 61800150015 Oil Sump
• Fuel Tank and Pipeline
• Throttle Control
• Air Filter and Inlet Pipeline
• Muffler and Exhaust Pipeline
• Radiator, Pipeline and Fan Shield
• Expansion Tank, Water Adding Cover, Bracket and Pipeline
• Intercooler and Pipeline
• Clutch and Clutch Control
• Clutch and Transmission Housing
• Output Shaft
• Left/Right Countershaft
• Input Shaft
• Reverse Gear Countershaft
• Upper Cover
• Control Device
• Air Filter Regulator
• Auxiliary Case Drive Gear
• Auxiliary Case Mainshaft
• Auxiliary Case Left/Right Countershaft
• Rear Cover
• Auxiliary Case Air Cylinder
• QH50 PTO
• Accessories
• Speed Shift Control
• Transmission Auxiliary Support Device
• Middle Axle Propellor Shaft
• Rear Axle Propellor Shaft
• 2400010-Q367 Rear Axle
• Rear Axle Main Reduction
• 2500010-Q367 Middle Axle
• Z2502010F03B Middle Axle Main Reduction
• Wheel Side and Wheel Side Reduction
• Axial Differential Lock Control Air Pipeline
• Bumper
• Frame
• Front Steel Leaf Spring
• Shock Absorber
• Balance Suspension
• Front Axle (two sections)
• Steering Vertical Rod
• Wheel and Tire (two sections)
• Steering Column Bracket
• Steering Wheel and Delivery Device
• Power Redirector and Pipeline
• Brake A, Brake B and Brake C
• Electric
• Battery
• Ignition Switch
• Combined Switch
• Function Switch
• Fuel Sensor
• Air Pressure Gauge Nylon Pipe Assy
• Headlamp
• Sleeper Reading Lamp
• Driver Reading Lamp
• Combined Rear Lamp
• Fuse Box with Relay
• Control Box with Controller
• Cigar Lighter
• Dashboard
• Side Turning Lamp
• Cab Rear Suspension Device
• Cab Front Suspension
• Cab Hydraulic Lifting Device
• Fender Board and Step Pedal
• Step Pedal
• Mudguard
• Engine Mudguard and Heat Proof
• Floormat
• Wiper
• Washer
• Front Wall Exterior Board
• Handrail and Lower Trim Board
• Secondary Instrument Panel
• Instrument Panel (three further sub-sections)
• Column Pin Lock
• Side Wall
• Side Window
• Rear Wall
• Top Cover Interior Trim
• Top Cover Sunvisor
• Top Cover Side Trim Cover
• Door (with manual glass regulator)
• Door Interior Trim
• Door Glass and Seal Strip
• Door Lock
• Driver Seat
• Passenger Seat
• Sleeper
• Windshield Glass and Seal Strip
• Front Side Exterior Board and Flow Guide Board
• Warm Air
• Water Pipe, Warm Air
• Cooling Device
• Freon Guide Pipe, Condensor and Fluid Reservoir
• Inner Rear View Mirror
• Left Exterior Rear View Mirror
• Right Exterior Rear View Mirror
• Left Sunvisor
• Right Sunvisor
• Safety Belt

What makes this catalogue genuinely useful on the workshop floor is the way the driveline is broken down. Instead of one vague “transmission” chapter, the 12JS160T is split into its housing, input shaft, output shaft, left and right countershafts, reverse gear countershaft, upper cover, control device, auxiliary case drive gear, auxiliary case mainshaft, auxiliary case countershafts, rear cover, auxiliary case air cylinder and the QH50 power take-off. A fitter rebuilding the auxiliary case, chasing a worn synchroniser or replacing an output shaft gear can go straight to the relevant drawing and read the exact part code for every clip, spacer, thrust ring and bearing that sits on that shaft.

The same treatment applies to the axles. The rear axle main reduction and the middle axle main reduction are each presented as complete assemblies – flange and flange nut, oil seal, bearing seat, spacers, drive and driven cone gear, differential housing, spider shaft, planetary gears and their washers, differential bearing adjusting rings, sliding and fixed mesh sleeves, and the inter-axle differential lock sub-assembly. Both the 6.733 cone gear pairs are identified as complete couples with the part numbers that make them up, which removes the guesswork when ordering a ratio-matched replacement. The wheel side and wheel side reduction sections then cover the hub, brake drum, planetary carrier, sun gear, inner tooth ring, wheel bolts and the hub oil seals separately, so you can order at the level of the individual component rather than the whole hub.

Engine coverage is equally detailed. The cylinder block runs across four separate illustrated chapters, followed by dedicated sections for the crankshaft and flywheel, connecting rod and piston assembly (including the piston ring set broken into its individual rings), cylinder head, valve train with rocker assemblies and EVB oil pipes, water pump, tensioner, oil pump with its two filter sections, high pressure injection pipes for each cylinder, fuel pipework, air compressor, oil sump, flame preheating system, and the full intake, exhaust, intercooler, radiator, expansion tank and muffler plumbing. Ancillaries such as the alternator, starter, water temperature sensor and pressure sensor appear in the motor section with their own part codes.

Part Numbers You Can Order From

Part codes in this catalogue follow the FAW and Weichai numbering conventions used on the truck itself – long numeric strings such as 612600060338 for the water pump, 612600130178 for the air compressor, 61800150015 for the oil sump, 2400010-Q367 for the rear axle and Z2502010F03B for the middle axle main reduction. Where a sub-assembly is supplied complete, the catalogue lists the assembly first and then itemises the components underneath it, so you can see whether a part is available on its own or only as part of a larger unit. Standard fasteners, washers, nuts, studs and retaining rings are listed with their own codes throughout, which is exactly what you need when a rebuild stalls because a single thrust ring or elastic column pin is missing.

Cab, Chassis and Electrical

Beyond the driveline, the catalogue carries the complete chassis and cab inventory: frame rails, cross members, rivets and connecting plates, front steel leaf springs with U-bolts and bushes, shock absorbers, balance suspension with its bearings and seals, front axle with steering joints, brake shoes, camshafts and diaphragm brake chambers, steering vertical rod and tie rod ends, steering column bracket, steering wheel and delivery device, power redirector and its high and low pressure hoses, and the three-part brake air pipeline chapters covering air reservoirs, relay valves and the air supply unit. The electrical chapters list headlamps, combined rear lamps, side turning lamps, reading lamps, the fuse box with its relay and slice fuse ratings, the control box with its wiper, brake light and coolant level controllers, ignition switch, combined switch, function switch panel, dashboard instruments, fuel sensor and the complete battery and earth cable arrangement. The cab itself is covered from the front wall exterior board and grille through the doors, glass and seal strips, locks, interior trim, seats, sleeper, sunvisors, mirrors and safety belts, plus the front and rear suspension devices and the hydraulic lifting system with its pump, cylinders, oil pipes and hydraulic lock.

Why This Catalogue Matters

Ordering the wrong part on a heavy dump truck is expensive and slow. A part code taken from a generic list, a photograph or a verbal description frequently turns out to be a slightly different revision, a different spline count or a different ratio. This FAW CA3256P2K2T1A80 parts catalogue removes that risk by tying every code to a drawing of the assembly it belongs to on this specific truck – the WD615.46 engine, the 12JS160T transmission with customer code G3636, the 6.733 rear axle and production code Q031D377S4GBL40. Parts managers can quote accurately, workshops can prepare a complete parts list before the truck is stripped, and fleet stores can keep the fast-moving bearings, seals, rings and fasteners on the shelf.

What You Can Do With It

• Identify any component on the truck from its exploded illustration and numbered callout
• Build an accurate parts order before a transmission, axle or engine strip-down begins
• Confirm which components are supplied as part of an assembly and which are sold separately
• Cross-check fastener, washer, stud and retaining ring codes for rebuild work
• Trace brake air pipeline routing, electrical components and cab hardware by section
• Verify the correct ratio-matched cone gear pair for the 6.733 rear axle
• Support a fleet spares operation with a single indexed reference for the whole vehicle

Delivery is instant. The moment payment clears you receive the PDF, with no shipping and nothing to wait for. It opens on a laptop, tablet or phone in the office or on the workshop bench, and any page can be printed for the job in hand – a complete axle drawing for the fitter, a single page of bearing codes for the parts counter. Keep a copy on the workshop computer and a printed set in the stores, and the right part number is always within reach.

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