Ferrari 458 Italia Workshop Manual – PDF DOWNLOAD

Description

Ferrari 458 Italia Workshop Manual – PDF DOWNLOAD

FILE DETAILS:

Ferrari 458 Italia Workshop Manual – PDF DOWNLOAD

Language : English
Pages : 2012
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Ferrari 458 Italia Workshop Manual – PDF DOWNLOAD

458 ITALIA USA SPEC 1
BODY REPAIR – (ALUMINIUM) 2
ELECTRICAL1752
FD0001 Fuel supply distribution1755
FD0002 Earth distribution1810
FD0101 B CAN network1825
FD0102 C CAN network1836
FD0201 Position/parking lights1848
FD0202 Number plate lights1859
FD0203 Low / High beam lights1865
FD0205 Direction indicators/hazard lights1906
FD0206 Stop lights1917
FD0207 Reverse gear lights1928
FD0209 Rear fog lights1969
FD0300 Ceiling lights/Sun visors1752
FD0301 Instrument lighting1752
FD0302 Luggage compartment light1752
FD0303 Glove compartment light1752
FD0304 Step lights1752
SPECIAL TOOLS 306
SPARE PARTS 0
SERVICE TIMES 1
WORKSHOP REPAIR 376
0: General 376
01 Manual structure 376
0101 Consultation 376
0102 Updates 377
0103 Symbols 378
0104 Glossary 379
02 General instructions 382
0201 Manual user 382
0202 Operating procedures 383
0203 Using tools and spare parts 384
0204 Warranty 385
0205 Tightening torques 386
03 Safety 387
0301 Safety at work 387
0302 Hazards 388
0303 Dangerous emissions 390
04 Vehicle identification and labels 391
0401 Identification and type approval labels 391
0402 ‘Do not install child seat on passenger seat’ warning 393
0403 Mercury content warning 394
0404 Safety standard compliance 395
0405 VIN (Vehicle Identification Number) 396
0406 Airbag maintenance 397
0407 Passenger airbag warning 398
0408 Unleaded fuel 399
0409 Radiator containing antifreeze 400
0410 Emissions control system specifications 401
0411 Engine type and number 402
0412 Assembly number 403
0413 Engine and gearbox oil identification 404
0414 Gearbox type and number 405
0415 Tyre type and pressure 406
0416 TPMS system installed warning 407
0417 Chassis number 408
0418 Original paint 409
05 Main specifications 410
0501 Performance and consumption 410
0502 Dimensions and weights 411
A: Fluids, lubricants and maintenance 412
A1 Fluids and lubricants 412
A102 Fluids and lubricants table 413
A2 Scheduled maintenance 414
A201 Pre-delivery inspection – PDI 414
A202 Maintenance schedule – Yearly 417
A203 Maintenance schedule – 20,000 Km (12,500 Miles) 421
A204 Maintenance schedule – 40,000 Km (25,000 Miles) 425
A205 Maintenance schedule – 60,000 Km (37,500 Miles) 429
A206 Maintenance schedule – 80,000 Km (50,000 Miles) 431
A207 Maintenance schedule – 100,000 Km (62,500 Miles) 433
A208 Maintenance schedule – 120,000 Km (75,000 Miles) 435
A209 Maintenance schedule – 140,000 Km (87,500 Miles) 437
A210 Maintenance schedule – 160,000 Km (100,000 Miles) 439
A3 Maintenance operations 442
A301 Checking engine oil level and changing engine oil and engine lubrication system filters 442
A302 Inspecting oil level and replacing Shell Transaxle 75W-90 GL5 gear oil 446
A303 Checking Shell DCT F-3 hydraulic clutch system fluid level 448
A304 Checking the windscreen and headlight washer fluid level 450
A305 Checking brake system fluid level 451
A306 Checking the power steering system fluid level 454
A307 Checking coolant level and topping up 456
A308 Replacing the active carbon filter 459
A309 Replacing the oxygen sensors 464
A310 Replacing the engine air filter 472
A311 Replacing the air conditioning and heating system filter 474
A312 Checking tension and replacement of auxiliary utilities belts 475
A313 Checking and replacing spark plugs 478
A314 Checking Blow-by system pipes and connections 480
A315 Checking cooling system pipes and connections 481
A316 Checking injection and ignition system pipes and connections 482
A317 Checking exhaust system connections 483
A318 Checking exhaust emissions 484
A319 Checking service brakes for wear 485
A320 Checking service/parking brake operation and control play 491
A321 Checking suspension components 492
A322 Checking vehicle set-up 493
A323 Checking proper installation and function of seats and seat belts 494
A324 Checking and recharging battery 495
A325 Checking the state of the chassis and box elements 504
A326 Checking wheels and tyres 505
A327 Inspecting the air conditioning and heating system 506
A328 Inspecting the brake system 507
A329 Tightening bolts, unions and clamps 508
A330 Checking and lubricating hinges and adjusters 509
A331 Treating interior trim in leather – Alcantara 510
A332 Checking radiators for fouling 514
A333 Cleaning and maintaining matt paints (if applicable) 515
A334 Service counter reset 516
B: Engine 517
B1 General 517
B101 Technical specifications 517
B102 Specific tooling and equipment 518
B103 Tightening torques 523
B2 Operations 525
B201 Removing the complete engine 525
B202 Refitting the complete engine 551
B203 Engine overhaul – Disassembly 581
B204 Engine overhaul – Inspections 587
B205 Engine overhaul – Rebuild 588
B3 Engine fuel system 595
B301 Engine fuel system layout 595
B302 Fuel tank 596
B303 Fuel pump assembly 608
B304 Fuel level sensor 617
B305 Fuel vapour separator 621
B306 Draining the engine fuel system 624
B4 Air intake system 625
B401 Air intake system layout 625
B402 Air ducts 626
B403 Air filter box 628
B404 Air intake manifold 634
B5 Engine lubrication system 652
B501 Engine lubrication system layout 652
B502 Engine oil pump 653
B503 Engine oil tank 661
B504 Water-engine oil heat exchanger 669
B505 Blow-by system 674
B506 Draining and filling the engine lubrication system 675
B6 Engine cooling system 678
B601 Engine cooling system layout 678
B602 Expansion tank 679
B603 Water pump 681
B604 Pressure switch/thermostat 683
B605 Water radiators 684
B606 Electric fans 696
B607 Draining and filling the engine cooling system 698
B7 Exhaust system 703
B701 Exhaust system layout 703
B702 Exhaust manifold 704
B703 Catalytic converter 713
B704 Silencers 720
C: Transmission 740
C1 General 740
C101 Technical specifications 740
C102 Specific tooling and equipment 742
C103 Tightening torques 745
C2 DCT gearbox 746
C201 Gear oil system layout 746
C202 Removing the complete DCT gearbox 747
C203 Refitting the complete DCT gearbox 760
C204 Gear oil radiator 771
C205 Draining and filling with Shell Transaxle 75W-90 GL5 gear oil 775
C3 DCT clutch 777
C301 Hydraulic clutch oil system layout 777
C302 Hydraulic clutch oil system radiator 778
C303 Draining and filling with Shell DCT F-3 hydraulic clutch system oil 783
C4 Transmission components 786
C401 Axle shafts 786
C402 Flywheel 792
D: Chassis 794
D1 General 794
D101 Technical specifications 794
D102 Specific tooling and equipment 797
D103 Tightening torques 798
D2 Wheels 801
D201 Complete wheel 801
D202 Tyres and rims 804
D203 Tyre pressure monitoring system 815
D3 Brake system 835
D301 Brake system layout 835
D302 Brake fluid tank 836
D303 Brake discs 839
D304 Brake pads 841
D305 Brake callipers 846
D306 ABS/ASR electrohydraulic unit 849
D307 EPB electric parking brake 853
D308 Brake servo – Pump 870
D309 Pedal board 874
D310 Filling and bleeding the brake system 879
D4 Suspension 882
D401 Complete suspension 882
D402 Suspension arms 907
D403 Hub carriers 931
D404 Shock absorbers 942
D405 Stabiliser bars – Tie-rods 958
D406 Suspension damping control system 968
D407 Vehicle set-up 973
D408 “Front Lift” ramp clearing front suspension lift (optional) 977
D5 Steering system 987
D501 Steering system layout 987
D502 Power steering tank 988
D503 Power steering pump 991
D504 Steering box 998
D505 Radiator/power steering fluid coil1006
D506 Steering wheel1012
D507 Steering column1015
D508 Emptying and filling the power steering system1021
E: Bodywork1026
E1 General1026
E101 Tightening torques1026
E102 Specific tooling and equipment1029
E2 Chassis elements1032
E201 General1032
E202 Rear removable engine-gearbox assembly mounting subframe1033
E3 External bodywork1091
E301 Engine compartment lid1091
E302 Luggage compartment lid1102
E303 Front bumper1104
E304 Rear bumper1112
E305 Wheelhouse1120
E306 Windscreen1128
E307 Quarterlights1132
E308 Doors1136
E309 Windscreen wiper1173
E310 Windscreen washer and headlight washer1178
E311 Door perimeter trim panels1184
E312 Flat undertray sections and vehicle lifting1191
E313 Engine compartment cosmetic shields1218
E314 Fuel filler neck and fuel filler flap1220
E315 Tow hook1230
E316 Rear screen1232
E4 Internal bodywork1235
E401 Seats1235
E402 Dashboard1247
E403 Centre console1311
E404 Passenger compartment and roof trim panels1318
E405 Mats1340
E406 Engine inspection hatch1357
E407 Luggage compartment cosmetic trim and guards1359
E5 Instruments and controls1370
E501 Location of controls in vehicle1370
E502 Instrument panel1375
E503 Warning lights1398
E504 Indications on the TFT display1404
E505 Switches and buttons1417
E506 Internal lighting1435
E507 Door controls1438
E508 Ignition switch1440
E509 Rear view mirrors1443
E510 F1 shift paddles1452
E511 Lid and fuel filler flap opening systems1458
E512 Park Lock1476
E513 Seat controls1482
E514 Infotainment system1488
E6 Paintwork1501
E601 Sanding and cleaning1501
E602 Use of hardeners and thinners1503
E603 Preparing and painting the aluminium sheets1505
E604 Preparing and painting the steel sheets1514
E605 Restoring the cataphoresis coating1521
F: Systems1522
F1 General1522
F101 Tightening torques1522
F102 List of light bulbs1525
F2 Electrical system1526
F201 Battery, disconnecting / reconnecting1526
F202 Key-operated circuits1539
F203 Logistic Mode1540
F204 Alternator1541
F205 Starter motor1545
F206 Lamps1550
F207 Lights1559
F208 Fuses and relays1566
F209 Horn1581
F210 Diagnostic socket1583
F211 ECUs1584
F212 Rain/twilight sensor1608
F213 Engine services cable1610
F214 Electrical system absorption test1618
F3 Injection – Ignition1619
F301 Technical specifications1619
F302 Ignition coils1623
F303 Timing sensor1624
F304 RPM sensor1631
F305 Engine coolant temperature sensor1632
F306 Engine oil temperature sensor1634
F307 Air flow meter1635
F308 Motorised throttle body1637
F309 Accelerator control1641
F310 Pneumatic actuator system solenoid valves1643
F311 Evaporative emissions control system solenoid valve1646
F312 Secondary air system1647
F313 Variable timing adjuster control solenoid valves1652
F314 Engine oil pressure sensor1655
F315 GDI direct injection system1656
F4 Safety systems1670
F401 Alarm system1670
F402 Airbag1679
F403 Seat belts1692
F404 Inertia switch1698
F405 Park assist1701
F5 Air conditioning and heating system1708
F501 AC system layout1708
F502 AC controls – AC control panel1710
F503 Compressor1714
F504 Condenser1717
F505 Pressure switch1722
F506 Dehydrator filter1723
F507 Expansion valve1725
F508 AC unit1728
F509 TGK proportional valves1741
F510 Recirculation pump1744
F511 Sensors1746
F512 Discharging and charging the system1749

DESCRIPTION:

Ferrari 458 Italia Workshop Manual – PDF DOWNLOAD

• When manufacturing a Ferrari vehicle, the primary goal is “to
  achieve optimum product quality”. Consequently Ferrari defines
  a number of quality standards. These quality standards apply
  both to production and especially to customer service.
• In the event of accident repairs, crash safety must be an absolute
  priority. To maintain optimum crash safety, all structural work
  must be done correctly as indicated.
• The repair work may only be carried out by Ferrari-trained and
  certified skilled personnel.
• Only genuine parts should be used when carrying out the
  repair. They have been tested by Ferrari and are compatible
  for use with aluminium.
• Follow the procedures exactly as given in the repair manual.
  Any deviations from the procedures are permitted only after
  consultation with and approval by Ferrari.
• Using non-approved repair methods may compromise the
  crash performance of the vehicle. This may ultimately lead to a
  non-foreseeable safety and product liability risk.
• Only Ferrari-approved tools may be used to carry out accident
  repairs.
• It is essential that corrosion prevention measures are performed
  during and after the repair.

S.V 28/02/2025