★ TRUSTED BY 321,897+ PROFESSIONALS WORLDWIDE
🏢
Trusted Business
Verified & Licensed
🛡️
Virus Free Files
100% Safe Downloads
🔒
Secure Payment
SSL Protected
Instant Delivery
Available Immediately

Fiat Hitachi Wheel Loader W50 W60 W70 TECHNICAL HANDBOOK MANUAL – PDF DOWNLOAD

$30.95

Fiat Hitachi Wheel Loader W50 W60 W70 TECHNICAL HANDBOOK MANUAL – PDF DOWNLOAD

Instant PDF Download
Available immediately
💾
Save to Your Device
Download & keep forever
🛡️
Antivirus Scanned
100% virus-free
🌍
Trusted Worldwide
175,000+ customers

Description

Fiat Hitachi Wheel Loader W50 W60 W70 TECHNICAL HANDBOOK MANUAL – PDF DOWNLOAD

FILE DETAILS:

Fiat Hitachi Wheel Loader W50 W60 W70 TECHNICAL HANDBOOK MANUAL – PDF DOWNLOAD

Language : English
Pages : 558
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Fiat Hitachi Wheel Loader W50 W60 W70 TECHNICAL HANDBOOK MANUAL – PDF DOWNLOAD

FOREWORD

  • This Technical Handbook (THB) has been written with the servicing mechanic in mind and contains important information required to carry out repair and servicing procedures. Read through the Technical Handbook, but also the Operating Instructions for the FIATHITACHI Wheel Loader before commencing any servicing or repair work.
  • The Technical Handbook, as well as the Operating Instructions and Spare Parts List should be used as a source of reference and assistance – even when the user is well acquainted with the range of FIAT-HITACHI Wheel Loaders. Using the Technical Handbook allows the experienced mechanic to carry out repair work in a correct manner.
  • Using the Technical Handbook The Technical Handbook is divided into main and sub-groups that deal with the machine as actually delivered. Any auxiliary attachments or optional upgrading introduced later are not described. The main table of contents allows to find the required information quickly.
  • For the sake of clarity, the illustrations have been simplified and can therefore differ slightly from the actual appearance of the machine.

Servicing and repair

Servicing and repair work should be carried out as soon as possible. This keeps overall servicing & repair costs to a minimum and increases the availabilily of the FIAT-HITACHI Wheel Loader. During servicing and repair work, always follow the instructions contained in the Technical Handbook and Operating instructions. The FIAT-HITACHI After Sales Service is always available for assistance and advice.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Fiat Hitachi Wheel Loader W50 W60 W70 TECHNICAL HANDBOOK MANUAL – PDF DOWNLOAD

Wheel Loader W50/W60/W70.....................................................................................  1
INDEX........................................................................................................  2
FOREWORD.....................................................................................................  3
	FOREWORD.................................................................................................  4
		Using the Technical Handbook.........................................................................  4
		Servicing and repair.................................................................................  4
	FUNDAMENTAL SAFETY INSTRUCTIONS..........................................................................  5
	Warnings and symbols.....................................................................................  5
	Danger in the event of non-observance of the safety instructions.........................................  5
	Organizational measures..................................................................................  6
	Selection and qualification of personnel.................................................................  7
	OPERATING, SAFETY INSTRUCTIONS...........................................................................  7
		Standard operation...................................................................................  7
	MAINTENANCE, SAFETY INSTRUCTIONS.........................................................................  8
	WARNING OF SPECIAL DANGERS...............................................................................  9
		Electric energy......................................................................................  9
		Gas, dust, steam and smoke...........................................................................  9
		Hydraulic and pneumatic equipment.................................................................... 10
		Noise................................................................................................ 10
		Oil, grease and other chemical substances............................................................ 10
	TRANSPORTING AND TOWING -RECOMMISSIONING................................................................. 10
	REPAIR WORK - SAFETY INSTRUCTIONS........................................................................ 11
	ACCUMULATORS............................................................................................. 12
	Safety instructions...................................................................................... 12
	ENGINE................................................................................................... 13
	Engine - repair instructions............................................................................. 13
	Assisted starting (jump-starting) -Safety instructions................................................... 13
	WELDING OPERATIONS....................................................................................... 14
		Welding operations - safety instructions............................................................. 14
Service Data General......................................................................................... 16
FOREWORD..................................................................................................... 18
	FOREWORD................................................................................................. 20
	SI - AND ADDITIONAL UNITS................................................................................ 22
		Quantities of space and mass......................................................................... 22
		Time-related quantities.............................................................................. 23
		Quantities of force, energy and power................................................................ 24
	CONVERSIONS TABLES....................................................................................... 25
		Conversion for units of length....................................................................... 25
		Conversion for units of area......................................................................... 26
		Conversion from foot (Fuss) and inch (Zoll) to metric measures....................................... 27
		Conversion from newtonmeter "Nm" into foot pounds "ft.lb."........................................... 28
		Conversion table for units of pressure in gases, steam and fluids.................................... 36
		Conversion table for units of power, ernergy and heat quantity....................................... 37
		Conversion table for units of mechanical stress (strength)........................................... 38
		Practically equivalent units for pressure and mechanical stress (strength)........................... 39
		Units of temperature and conversion formulas......................................................... 40
		Power, energy and heat flow.......................................................................... 41
		Speed................................................................................................ 42
		Units of mass (weight)............................................................................... 43
		Units of volume, flow rates.......................................................................... 44
		Fuel consumption..................................................................................... 45
	CALCULATION EXAMPLES..................................................................................... 46
		Angles of slope...................................................................................... 46
		Travel speeds........................................................................................ 46
		Hydraulic outputs (pumps/motors)..................................................................... 47
		Stroking times of cylinders.......................................................................... 47
		Speeds of hydraulic motors........................................................................... 47
	TIGHTENING TORQUES....................................................................................... 49
		General information.................................................................................. 49
		Bolts with standard thread DIN 13 - 13............................................................... 50
		Bolts with metric fine thread DIN 13 - 13............................................................ 51
		Tightening torques for SAE flange-system............................................................. 52
		Tightening angles.................................................................................... 52
SERVICE DATA W50............................................................................................. 56
	Foreword................................................................................................. 57
		Foreword............................................................................................. 58
		Engine............................................................................................... 60
		Axles and transmission gears......................................................................... 61
			Front axle....................................................................................... 61
			Rear axle with transfer box gearing.............................................................. 61
		Travel speeds........................................................................................ 61
		Hydraulic system..................................................................................... 62
			Checking and setting data........................................................................ 62
			Variable pump (PAG = Primary unit)............................................................... 64
			Triple hydraulic pump............................................................................ 64
			Variable motor (SAG = Secondary unit)............................................................ 65
			Hydraulic cylinders.............................................................................. 66
		Service fluids....................................................................................... 67
		Tightening torques................................................................................... 68
		Approx. weights...................................................................................... 69
SERVICE DATA W60............................................................................................. 72
	Foreword................................................................................................. 73
		Foreword............................................................................................. 74
		Engine............................................................................................... 76
		Axles and transmission gears......................................................................... 77
			Front axle....................................................................................... 77
			Rear axle with transfer box gearing.............................................................. 77
		Travel speeds........................................................................................ 77
		Hydraulic system..................................................................................... 78
			Checking and setting data........................................................................ 78
			Variable pump (PAG = Primary unit)............................................................... 80
			Triple hydraulic pump............................................................................ 81
			Variable motor (SAG = Secondary unit)............................................................ 81
			Hydraulic cylinders.............................................................................. 82
		Service fluids....................................................................................... 83
		Tightening torque.................................................................................... 84
		Approx. weights...................................................................................... 85
SERVICE DATA W70............................................................................................. 88
	Foreword................................................................................................. 89
		Foreword............................................................................................. 90
		Engine............................................................................................... 92
		Axles and transmission gears......................................................................... 93
			Front axle....................................................................................... 93
			Rear axle with transfer box gearing.............................................................. 93
		Travel speeds........................................................................................ 93
		Hydraulic system..................................................................................... 94
			Checking and setting data........................................................................ 94
			Variable pump (PAG = Primary unit)............................................................... 96
			Triple hydraulic pump............................................................................ 97
			Variable motor (SAG = Secondary unit)............................................................ 97
			Hydraulic cylinders.............................................................................. 98
		Service fluids....................................................................................... 99
		Tightening torque....................................................................................100
		Approx. weights......................................................................................101
Diesel engine................................................................................................104
TRAVEL DRIVE.................................................................................................105
	TRAVEL DRIVE.............................................................................................106
	Hydraulic System, Safety Instructions....................................................................106
	Explanations of circuit diagrams and illustrations.......................................................106
	Depressurizing the hydraulic system......................................................................107
	Principle: hydrostatic travel drive......................................................................108
	Hydraulic circuit diagram - travel drive.................................................................109
	Hydraulic circuit diagram, legend........................................................................110
		Pressure measuring points............................................................................110
	Functional description: hydrostatic travel drive of wheel loader W50 / W60 / W70.........................112
		Travel drive installation............................................................................114
		Pressure measuring points............................................................................114
	Adjusting work at the hydrostatic travel drive...........................................................115
		Mechanical zero position.............................................................................115
		Checking and adjusting high pressure at travelling...................................................115
		Adjusting cylinder (A13).............................................................................116
		High-pressure relief valve (A4)......................................................................117
		High-pressure relief valve (A4), deblockable.........................................................118
		Pressure cutout (A8).................................................................................119
		Switching valve (A11), electromagnetically activated.................................................120
		Feed pressure relief valve (A9)......................................................................121
		Checking and adjusting feed pressure.................................................................122
		Control valve (A7)...................................................................................123
		Checking and adjusting the regulation threshold (driving start)......................................124
		Checking regulation end..............................................................................124
		Axial-piston oil motor (A15).........................................................................125
		Checking and adjusting the regulation threshold of the hydraulic motor (displacement switch-over)....126
		Inching valve (B10)..................................................................................127
		Adjusting the inching threshold......................................................................128
	Repair instructions, hydraulic pump......................................................................130
	Repair instructions, hydraulic motor.....................................................................130
Preface......................................................................................................213
	Preface..................................................................................................215
	General..................................................................................................215
		Design...............................................................................................215
		Maintenance..........................................................................................215
		General Working Instructions.........................................................................216
		Notes on working safety..............................................................................217
		Assembling Procedure.................................................................................217
		Weights..............................................................................................217
	Survey...................................................................................................218
		Front Axle Components, Screw Qualities, Tightening Torques, Screw Locking............................218
		Front Axle...........................................................................................218
		Axle Drive Assembly..................................................................................220
		Wheel Hub Assembly...................................................................................222
		Rear Axle Components, Screw Qualities, Tightening Torques, Screw Locking.............................224
		Rear Axle Assembly...................................................................................224
		Axle Drive Assembly..................................................................................226
		Brake Assembly.......................................................................................228
		Wheel Hub Assembly...................................................................................230
		Front Axle Drawing...................................................................................232
		Rear Axle Drawing....................................................................................232
	Dismantling and Reassembling the Axles...................................................................233
		Dismantling..........................................................................................233
		Reassembling.........................................................................................233
	Dismantling the Front Axle...............................................................................236
		Wheel Hub Assembly...................................................................................236
		Axle Drive Assembly..................................................................................238
		Differential Assembly................................................................................239
	Dismantling the Rear Axle................................................................................240
		Wheel Hub Assembly...................................................................................240
		Brake Assembly.......................................................................................240
		Axle Drive Assembly..................................................................................242
		Differential Assembly................................................................................244
	Assembling the Front Axle................................................................................245
		Wheel Hub Assembly...................................................................................245
		Differential (Pre-assembling)........................................................................256
		Complete Axle Drive and Axle Assemblies..............................................................260
	Assembling the Rear Axle.................................................................................275
		Wheel Hub Assembly...................................................................................275
		Brake Assembly (Pre-Assembling)......................................................................275
		Differential Assembly (Pre-Assembling)...............................................................281
		Complete Axle Drive and Axle Assemblies..............................................................281
	GLEASON Toothing Surface Appearances.....................................................................297
		GLEASON Toothing Surface Appearances.................................................................298
	List of Special Tools....................................................................................300
	Screw Tightening Torques (DIN tables)....................................................................302
		General information..................................................................................302
	Screw Tightening Torques.................................................................................303
		Bolts with standard thread...........................................................................303
		Bolts with metric fine thread DIN 13 - 13............................................................304
STEERING.....................................................................................................307
	STEERING.................................................................................................308
	Hydraulic System, Safety Instructions....................................................................308
	Explanations of circuit diagrams and illustrations.......................................................308
	Depressurizing the hydraulic system......................................................................308
	Hydraulic circuit diagram - steering hydraulics..........................................................309
	Hydraulic circuit diagram, legend........................................................................310
		Pressure measuring points............................................................................310
	Overview of the steering system..........................................................................311
	Functional description...................................................................................312
	Triple pump (2) of the steering and working hydraulics and the brake system..............................313
	Priority valve (L6)......................................................................................314
	Steering cylinder (L1)...................................................................................315
	Steering valve (L2)......................................................................................317
	Installing the steering system...........................................................................321
	Testing and adjusting the steering system................................................................324
BRAKES.......................................................................................................326
	BRAKES...................................................................................................327
	Safety instructions......................................................................................327
	Explanations of circuit diagrams and illustrations.......................................................327
	Braking system, circuit diagram..........................................................................328
	Braking system, legend...................................................................................329
		Pressure measuring points............................................................................329
	Functional description of the braking system.............................................................330
		Service brake (pump-storage brake)...................................................................330
		Auxiliary brake......................................................................................331
		Parking brake........................................................................................331
		Accumulator charging valve (B2)......................................................................332
	Testing and adjusting the service brake..................................................................333
		Accumulator charging valve (B2)......................................................................333
		Accumulator (B4), Technical data.....................................................................334
		Accumulator (B4).....................................................................................335
		Accumulators, safety instructions....................................................................335
		Pedal-type brake valve (B5)..........................................................................336
		Connecting valve (B8)................................................................................337
		Inching valve (B10)..................................................................................338
		Manometric switches (B6, B7).........................................................................340
	Checking the brake disks.................................................................................341
	Testing and adjusting operations on the auxilliary brake.................................................341
	Testing and adjusting operations on the parking brake....................................................342
	Bleeding the braking system..............................................................................343
		Bleeding.............................................................................................344
HYDRAULIC SYSTEM.............................................................................................345
	HYDRAULIC SYSTEM.........................................................................................346
	Hydraulic System, Safety Instructions....................................................................346
	Explanations of circuit diagrams and illustrations.......................................................346
	Depressurizing the hydraulic system......................................................................346
	Hydraulic circuit diagram - working hydraulics...........................................................347
	Hydraulic circuit diagram, legend........................................................................348
		Pressure measuring points............................................................................348
	Functional description, working hydraulics...............................................................350
	Control block (H6).......................................................................................351
	Triple pump (2) of the steering and working hydraulics and the brake system..............................355
	Lifting cylinder (H1)....................................................................................356
	Dumping cylinder (H2)....................................................................................357
	Quick change locking cylinder (H3).......................................................................358
	Hydraulic tank (T1) / Hydraulic filter (T3)..............................................................359
	Hydraulic circuit diagram - cooling......................................................................361
	Hydraulic circuit diagram, legend........................................................................362
	Functional description of hydraulic system cooling.......................................................364
	Praktical checking.......................................................................................364
	Combined cooler (T2).....................................................................................365
	Distributor (T5).........................................................................................366
	Testing and adjustment work..............................................................................367
		Pressure testing and adjustment......................................................................367
		Practical testing....................................................................................367
	Pipe-burst protection (optional).........................................................................369
		Lifting cylinder load-holding valve (optional).......................................................370
		Dumping cylinder load-holding valve (optional).......................................................372
ELECTRICAL SYSTEM............................................................................................374
	PREFACE..................................................................................................376
		PREFACE..............................................................................................379
		IMPORTANT INSTRUCTIONS...............................................................................379
		ELECTRICAL SYSTEMS IN GENERAL........................................................................380
		The atom.............................................................................................380
		Structure of atoms...................................................................................380
			Free electron....................................................................................381
			Electromagnetic field............................................................................382
			Alternating current diagram......................................................................383
		POWER GENERATION.....................................................................................384
		Power generation in motor vehicles...................................................................384
		Battery charging.....................................................................................385
			Claw-pole alternator.............................................................................386
			Circuit with fault indication on interruption in the exciter circuit.............................386
		Testing the charging system..........................................................................387
		MAIN COMPONENTS OF AUTOMOTIVE ELECTRICAL SYSTEM......................................................388
		Battery..............................................................................................388
			Types of batteries...............................................................................389
			Maintenance-free starter battery.................................................................389
			Low-maintenance batteries........................................................................390
			Checking the battery.............................................................................390
			Density values of diluted sulphuric acid.........................................................390
			Mixing fresh battery acid........................................................................391
			Mixing instructions..............................................................................391
			Maintenance......................................................................................391
			Troubleshooting..................................................................................392
		Function of the alternator...........................................................................394
			Alternator.......................................................................................394
			Type designation.................................................................................394
			Alternator.......................................................................................395
			Claw-pole alternator.............................................................................395
			Maintenance......................................................................................395
		Electric motors......................................................................................396
			Principle of the electric motor..................................................................396
		Starting motor (starter).............................................................................398
			Function of the starter..........................................................................398
			Checking the vehicle starter system..............................................................399
			Starter..........................................................................................399
			Maintenance......................................................................................400
			Lubrication......................................................................................400
		FUNDAMENTALES OF AUTOMOTIVE ELECTRICAL SYSTEMS.......................................................401
		Current, voltage, resistance and power...............................................................401
		MEASUREMENTS WITH THE MULTIMETER.....................................................................402
			Adjustment of the multimeter.....................................................................402
		Measuring voltage....................................................................................402
		Measuring current....................................................................................402
		Measuring resistance.................................................................................402
			Ohmmeter.........................................................................................402
		SERIES AND PARALLEL CONNECTION OF ELECTRICAL COMPONENTS..............................................403
		Batteries............................................................................................403
		Resistors............................................................................................403
			Series connection................................................................................403
			Parallel connection..............................................................................403
		Capacitors...........................................................................................403
			Series connection................................................................................403
			Parallel connection..............................................................................403
			Electrolytic capacitors..........................................................................403
		VOLTAGE LOSSES AND CABLES............................................................................405
		Calculation of lines.................................................................................406
			Computation......................................................................................406
		Lines and wires in automotive electrical systems.....................................................407
		Design example.......................................................................................407
		LIGHTING.............................................................................................408
		Headlamps adjustment hints...........................................................................408
		Floodlamps...........................................................................................408
		Bulbs................................................................................................408
		Malfunctions of the lighting system and their causes.................................................408
		Transition resistance in electrical circuits.........................................................408
		SPECIAL CIRCUITS IN AUTOMOTIVE ELECTRICAL SYSTEMS....................................................409
		The diode............................................................................................409
			The "free-wheeling" diode........................................................................409
			Varistors........................................................................................410
			Voltage rectification in three-phase bridge circuits.............................................410
			Alternator regulator.............................................................................412
		FUSES IN MOTOR VEHICLES..............................................................................413
		DESIGNATION OF INDIVIDUAL COMPONENTS.................................................................414
		STANDARDIZED DESIGNATIONS OF TERMINALS...............................................................415
			Terminal designation.............................................................................415
			Generator and generator regulator................................................................417
			Turn-signal indicator (flasher relay)............................................................417
		Symbols used in electrical engineering...............................................................418
			Symbols for directions of motion.................................................................425
PREFACE......................................................................................................428
	PREFACE..................................................................................................430
	NOTES ON SAFETY..........................................................................................431
	ELECTRICAL SYSTEM DOCUMENTATION..........................................................................432
	THE WIRING DIAGRAM.......................................................................................433
	Explanation of the wiring diagram........................................................................434
		Current paths........................................................................................434
		Main circuits........................................................................................434
		Branches.............................................................................................434
		Relay contacts.......................................................................................434
		Cross reference to other current paths...............................................................434
		Contacts of plug-in connectors.......................................................................434
		Cable cross-section..................................................................................436
		Identification of contacts...........................................................................436
		Cable number.........................................................................................436
		Electronic units (Fig. 3)............................................................................436
	WIRING DIAGRAM LEGEND....................................................................................437
	Explanation of legend....................................................................................438
		Part.................................................................................................438
		Quantity.............................................................................................438
		Description and function.............................................................................438
		Current path.........................................................................................438
		Location.............................................................................................438
		Part number..........................................................................................438
	CHECKING AND TESTING EQUIPMENT...........................................................................439
		Solenoid-valve tester................................................................................439
		Test lamp............................................................................................439
		Multimeter...........................................................................................440
		Testers..............................................................................................440
	BASIC MEASURING AND TESTING PROCEDURES...................................................................441
		Voltage checks.......................................................................................441
		Checking the continuity..............................................................................442
		Checking the coil of a solenoid......................................................................443
	PRACTICAL TROUBLESHOOTING................................................................................444
		Notes on troubleshooting in automotive electrical systems............................................444
		Example of systematic troubleshooting................................................................444
		Fault-finding diagram................................................................................445
	ANNEX....................................................................................................449
	Identification of components.............................................................................449
	Schematic symbols........................................................................................451
		Electrical Connections...............................................................................451
		Switches, contacts...................................................................................452
		Indicators, measuring devices........................................................................455
		Motors, alternators..................................................................................456
		Semiconductors.......................................................................................457
		Miscellaneous........................................................................................458
		Symbols for directions of motion.....................................................................459
	Fuses....................................................................................................460
		Fuse links...........................................................................................460
		Fuse strips..........................................................................................460
FRAME Fittings, pipes and hoses..............................................................................464
	INTRODUCTION.............................................................................................472
		INTRODUCTION.........................................................................................474
		FUNDAMENTAL SAFETY INSTRUCTIONS......................................................................475
		Warnings and symbols.................................................................................475
		Organizational measures..............................................................................475
		Selection and qualification of personnel.............................................................476
		OPERATING SAFETY INSTRUCTIONS........................................................................476
			Standard operation...............................................................................476
		MAINTENANCE SAFETY INSTRUCTIONS......................................................................477
		WARNING OF SPECIAL DANGERS...........................................................................478
			Electric energy..................................................................................478
			Gas, dust, steam and smoke.......................................................................478
			Hydraulic and pneumatic equipment................................................................479
			Noise............................................................................................479
			Oil, grease and other chemical substances........................................................479
		TRANSPORTING AND TOWING -RECOMMISSIONING.............................................................479
		WORKING EQUIPMENT....................................................................................480
		Assembling working equipment - safety instructions...................................................480
		Repair work - safety instructions....................................................................482
		LINES FOR VARIOUS MEDIA..............................................................................484
		Materials for pipes and hoses........................................................................484
		Conditions and deviations in the line system.........................................................484
		Steel pipes..........................................................................................485
		Hoses................................................................................................487
		Plastic pipes........................................................................................489
		CONNECTIONS..........................................................................................490
		Pipe couplings.......................................................................................490
			Sealing pipe couplings...........................................................................494
		Bulkhead couplings...................................................................................495
		Stud couplings and male nipples......................................................................495
			Stircomatic seal rings...........................................................................496
		Swivel couplings.....................................................................................497
			Swivel couplings.................................................................................497
			Swivel coupling with straight male thread acc. to DIN............................................497
			Swivel coupling with long male adaptor...........................................................497
		Fixed angle couplings................................................................................498
		Banjo couplings......................................................................................498
			Banjo coupling...................................................................................498
			Banjo coupling with long male adaptor............................................................499
		FLANGE COUPLINGS WITH SAE BOLT PATTERN...............................................................500
			Flanged pipe couplings - Flanit system (F-system)................................................500
			Flanged pipe couplings - Zako system (Z-system)..................................................500
		Flanged hose couplings...............................................................................501
		Sealing and connecting components....................................................................502
			Flanges..........................................................................................502
			Wedge rings......................................................................................502
			Seal rings.......................................................................................502
			Double-hex bolts.................................................................................503
		Assembly aids for wedge rings........................................................................504
			Pre-assembly device for F-rings..................................................................504
			Inserter for Z-rings.............................................................................504
			Inserting the Z-ring.............................................................................505
		Assembling flange couplings..........................................................................506
			Flange coupling - pipe / connection surface, F-system............................................506
			Zako-system......................................................................................507
			Flange coupling hose / connection surface........................................................509
			Flange coupling - pipe / hose....................................................................509
			Flange coupling - hose / hose....................................................................511
			Flange coupling - pipe / pipe....................................................................512
		Appendix.............................................................................................514
			Table 1: Seal rings for flange couplings.........................................................514
			Table 2: Double - Hex. Bolts.....................................................................515
		Accessories..........................................................................................516
			Pre-assembly aids for pipe flange couplings......................................................516
			Flanges-90°......................................................................................517
			Table 3: Parts Nos. for 90° flanges..............................................................517
			Gauge connections................................................................................518
			Table 4: Parts Nos. for gauge connections and accessories........................................518
	FRAME....................................................................................................465
	Repairing the loader frame...............................................................................467
		Exchanging the main pivot parts......................................................................467
		Dismantling..........................................................................................467
		Mounting.............................................................................................469
Sealing, protective, testing and cleaning agents.............................................................522
	INTRODUCTION.............................................................................................523
		INTRODUCTION.........................................................................................525
		FUNDAMENTAL SAFETY INSTRUCTIONS......................................................................525
		Warnings and symbols.................................................................................525
		Safety Instructions..................................................................................526
		PRESERVATION OF GEARBOXES............................................................................529
			Rust inhibitor...................................................................................529
			Application to gearboxes and axles without oil filling...........................................529
			Preservation period..............................................................................529
			Gearboxes and axles with oil filling.............................................................529
			Protective finishes..............................................................................529
		PRESERVATION OF CYLINDER PISTON RODS.................................................................530
			Corrosion inhibitor..............................................................................530
			Consumption of inhibitor.........................................................................530
			Application of inhibitor.........................................................................530
			Removing the inhibitor...........................................................................530
			Renewing the inhibitor...........................................................................530
		Corrosion protection for pins and bearings (bushings and hubs).......................................531
			Part nos. for Voler A.C..........................................................................531
			Application of Voler A.C.........................................................................531
		S0LUTION 1 CORROSION INHIBITOR FOR CYLINDER ROD THREADS..............................................532
		RIVOLTA W.S.X, NU CORROSION INHIBITOR FOR ELECTRICAL SYSTEMS.........................................532
		SURFACE SEALING AGENTS...............................................................................533
			WKT black - H....................................................................................533
			Loctite 573 (proprietary brand from Loctite Ltd.,)...............................................533
		HYLOMAR SQ 32/M SEALING AGENT (THREAD SEALER)........................................................534
		LIQUID THREAD ADHESIVES..............................................................................534
		METAL ADHESIVES......................................................................................535
		ADHESIVES FOR PLASTICS...............................................................................536
			Acrylic cyanide (Loctite IS 414).................................................................536
		ADHESIVE FOR O-RINGS.................................................................................536
		LUBRICANTS...........................................................................................537
			Solid lubricating paste..........................................................................537
			Solid lubricant paste spray......................................................................537
			Compound spray...................................................................................537
			Mineral-based lubricating paste..................................................................538
			Lithium soap grease..............................................................................538
		SOLID LUBRICANT FOR MOLYCOTE-COATED BOLTS............................................................539
		SILICON-CORUNDUM POWDER (REDURIT)....................................................................539
		P3 COLD CLEANER......................................................................................540
		SURFACE CRACK CHECKING AGENT (METAL-CHECK)...........................................................541

Contact us: [email protected]

PLEASE NOTE:

  • This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
  • The manual can be all yours – Once payment is complete, you will be taken to the download page from where you can download the manual. All in 2-5 minutes time!!
  • Need any other service / repair / parts manual, please feel free to contact us at heydownloadss @gmail.com . We may surprise you with a nice offer

S.M

What Our Customers Say

★★★★★ Live reviews from customers
Loading customer reviews...
0
    0
    Your Cart
    Your cart is emptyReturn to Shop
    🛒
    Recently Purchased
    🕒 verified order