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Fiat Kobelco E20SR E22SR E25SR Evolution Excavator Workshop Manual

Original price was: $29.95.Current price is: $17.95.

Complete Fiat Kobelco E20SR E22SR E25SR Evolution excavator workshop manual covering specifications, hydraulic and electrical systems, disassembly/assembly, troubleshooting and Yanmar 3TNE74 engine service. Instant PDF download.

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Description

Fiat Kobelco E20SR E22SR E25SR Evolution Excavator Workshop Manual

This Fiat Kobelco E20SR E22SR E25SR Evolution Excavator Workshop Manual is the official factory-style workshop manual originally issued by Fiat Kobelco Construction Machinery S.p.A. for its Compact Line mini excavators. It was written for a skilled technician and gives the exact repair, testing and adjustment procedures needed to service the E20SR Evolution, E22SR Evolution and E25SR Evolution machines in canopy or cab configuration.

File Details

  • Manual type: Workshop / Service Repair Manual (“Excavator” volume)
  • Brand / Machine: Fiat Kobelco E20SR Evolution, E22SR Evolution, E25SR Evolution
  • Print number: 604.13.249.00
  • Edition: 02/2003
  • Language: English
  • Page count: 620 pages
  • File format: PDF

IMAGES PREVIEW

Fiat Kobelco E20SR E22SR E25SR Evolution Excavator Workshop Manual β€” PDF page 1 preview
Fiat Kobelco E20SR E22SR E25SR Evolution Excavator Workshop Manual β€” PDF page 19 preview
Fiat Kobelco E20SR E22SR E25SR Evolution Excavator Workshop Manual β€” PDF page 33 preview

Chapters Covered

  • Section 1 – Preliminary Remarks: general precautions for repairs, safety in disassembling and assembling, hydraulic equipment handling, electrical equipment, welding repair, environmental measures
  • Section 2 – Specifications: components name, machine dimensions, specifications and performance, machine and components weight, transportation, crawler shoe and bucket types, machine lifting procedure, working ranges, lifting capacities, engine specifications and performance curve
  • Section 3 – Attachment Dimensions
  • Section 11 – Tools: special tools and hydraulic equipment plugs
  • Section 12 – Standard Maintenance Time Table
  • Section 13 – Maintenance Standards and Test Procedures
  • Section 22 – Hydraulic System: circuit diagrams and component function
  • Section 23 – Electrical System: wiring diagrams and component location
  • Section 24 – Components System
  • Section 31 – Whole Disassembling and Assembling
  • Section 32 – Attachments
  • Section 33 – Upper Slewing Structure
  • Section 34 – Travel System
  • Section 42 – Troubleshooting (Hydraulic System)
  • Section 43 – Troubleshooting (Electrical System)
  • Section 44 – Troubleshooting (Engine)
  • Section 51 – Engine: Yanmar TNE-series specifications, cross sectional views, cooling water/lubricating oil/fuel oil, troubleshooting, special service tools, measurement/inspection/adjustment procedures, disassembly and reassembly, including the 3TNE74-NYBB engine fitted to this excavator range

Taken together, this Workshop Manual for the Fiat Kobelco E20SR E22SR E25SR Evolution gives a technician a single reference for diagnosing faults, removing and installing major assemblies, and rebuilding the hydraulic, electrical and engine systems to the manufacturer’s own tolerances rather than by guesswork.

Complete PDF Bookmark Tree

Complete Bookmarks

The complete bookmarks in the β€œFiat Kobelco E20SR E22SR E25SR Evolution Excavator Workshop Manual” are as follows:

E20SR / E22SR / E25SR EVOLUTIONp. 1
INTRODUCTIONp. 3
INDEXp. 5
SPECIFICATIONSp. 9
SECTION 1 – PRELIMINARY REMARKSp. 9
1. GENERAL PRECAUTIONS FOR REPAIRSp. 11
2. ESCAPING PROCEDURE IN CASE OF EMERGENCYp. 14
3. INTERNATIONAL UNIT CONVERSION SYSTEMp. 15
SECTION 2 – SPECIFICATIONSp. 17
1. COMPONENTS NAMEp. 19
2. MACHINE DIMENSIONSp. 20
3. SPECIFICATIONS AND PERFORMANCEp. 23
4. MACHINE AND COMPONENTS WEIGHT (DRY)p. 24
5. TRANSPORTATIONp. 25
6. TYPE OF CRAWLER SHOESp. 27
7. TYPE OF BUCKETp. 27
8. MACHINE LIFTING PROCEDUREp. 28
9. WORKING RANGESp. 29
10. LIFTING CAPACITIESp. 33
11. ENGINE SPECIFICATIONSp. 34
SECTION 3 – ATTACHMENT DIMENSIONSp. 37
1. BOOMp. 39
2. ARMp. 42
3. BUCKETp. 45
4. DOZERp. 48
5. SWINGp. 51
MAINTENANCEp. 55
SECTION 11 – TOOLSp. 55
1. TORQUE SPECIFICATIONS FOR CAPSCREWS AND NUTSp. 57
2. SCREW SIZE TO TOOL SIZESp. 58
3. TORQUE SPECIFICATIOS FOR JOINTS AND HOSESp. 58
4. TORQUE SPECIFICATIOS FOR SLEEVE TYPE TUBE FITTINGSp. 59
5. PLUGSp. 60
6. SPECIAL SPANNERS FOR TUBESp. 62
7. APPLICATION OF SCREW LOCKING AND SEALING COMPOUNDSp. 62
8. COUNTERWEIGHT LIFTING JIGp. 63
SECTION 12 – STANDARD MAINTENANCE TIME TABLEp. 65
1. STANDARD WORKING TIME TABLE FOR THE MAINTENANCE OF EXCAVATORp. 67
SECTION 13 – MAINTENANCE STANDARDS AND TESTS PROCEDURESp. 73
1. HOW TO USE MAINTENANCE STANDARDS AND PRECAUTIONSp. 75
2. PERFORMANCE INSPECTION STANDARD TABLEp. 76
3. MEASURING ENGINE SPEEDp. 78
4. MEASURING HYDRAULIC OIL PRESSUREp. 80
5. MEASURING TRAVEL PERFORMANCESp. 83
6. MEASURING SLEW PERFORMANCESp. 85
7. MEASURING ATTACHMENT OPERATING PERFORMANCESp. 87
8. MEASURING SLEW BEARING PERFORMANCESp. 89
9. MEASURING CRAWLER TENSIONp. 89
SYSTEMp. 91
SECTION 22 – HYDRAULIC SYSTEMp. 91
1. SUMMARYp. 93
2. HYDRAULIC CIRCUITS AND COMPONENTSp. 94
3. HYDRAULIC CIRCUIT OPERATIONp. 96
4. SCHEMATIC PIPING FOR HYDRAULIC SYSTEMp. 118
SECTION 23 – ELECTRICAL SYSTEMp. 119
1. HOW TO READ CIRCUIT DIAGRAM AND HARNESS CONNECTIONp. 121
2. ELECTRIC CIRCUIT DIAGRAM (1/2)p. 123
3. ELECTRICAL EQUIPMENT AND HARNESSp. 125
4. ELECTRICAL EQUIPMENT AND HARNESSp. 143
SECTION 24 – COMPONENTS SYSTEMp. 163
Part I: HYDRAULIC COMPONENTS – 1. HYDRAULIC PUMPp. 165
2. PILOT VALVE (ATT)p. 176
3. PILOT VALVE (TRAVEL)p. 179
4. CONTROL VALVEp. 184
5. SLEWING MOTORp. 198
6. TRAVEL MOTORp. 210
7. SWIVEL JOINTp. 224
8. CYLINDERp. 226
Part II: ELECTRICAL EQUIPMENT – 1. ELECTRICAL EQUIPMENT LISTp. 233
2. SPECIFICATIONS ELECTRICAL EQUIPMENTp. 234
DISASSEMBLINGp. 253
SECTION 31 – WHOLE DISASSEMBLY AND ASSEMBLYp. 253
1. EXPLAINING CHAPTER OF WHOLE DISASSEMBLY AND ASSEMBLYp. 255
TROUBLESHOOTINGp. 445
SECTION 42 – TROUBLESHOOTING (HYDRAULIC SYSTEM)p. 445
1. GENERAL PRECAUTIONSp. 447
2. TROUBLE DIAGNOSIS: HYDRAULICp. 448
3. TROUBLESHOOTINGp. 449
ENGINEp. 475
SECTION 51 – ENGINEp. 475
1. SPECIFICATIONS AND PERFORMANCEp. 479
2. CROSS SECTIONAL VIEWSp. 493
3. COOLING WATER, LUBRICATING OIL AND FUEL OILp. 495
4. TROUBLESHOOTINGp. 499
5. SPECIAL SERVICE TOOLS AND MEASURING INSTRUMENTSp. 503
6. MEASUREMENT, INSPECTION AND ADJUSTMENTp. 509
7. MEASURING PROCEDURE, SERVICE DATA AND CORRECTIVE ACTIONp. 525
8. DISASSEMBLY AND REASSEMBLYp. 553
9. SERVICE DATAp. 563
10. TIGHTENING TORQUEp. 569
11. FUEL INJECTION PUMP FOR INDIRECT INJECTION SYSTEMp. 571
12. FUEL INJECTION PUMP FOR DIRECT INJECTION SYSTEMp. 577
13. GOVERNORp. 591
14. TURBOCHARGERp. 603
15. SERVICE INFORMATION FOR CARB ULG REGUALTIONp. 609

What You Can Do With This Fiat Kobelco E20SR E22SR E25SR Evolution Manual

With this Fiat Kobelco E20SR E22SR E25SR Evolution Excavator Workshop Manual open beside the machine, you can carry out full machine dimension checks, verify hydraulic pump, slewing motor, travel motor and control valve specifications, check lifting capacities and working ranges before a job, and follow the standard maintenance time table for scheduled service. The disassembly and assembly sections walk through the upper slewing structure, travel system and attachments step by step, while the troubleshooting sections for hydraulic, electrical and engine systems help isolate a fault to the correct component before parts are ordered. Engine work on the Yanmar 3TNE74-NYBB is covered in detail, from compression pressure testing and valve clearance adjustment to fuel injection timing and cooling system checks.

Working from the correct specifications and torque, pressure and clearance values in this manual protects the machine from incorrect assembly and helps avoid repeat failures, rather than relying on generic excavator data that may not match this Compact Line model.

This Fiat Kobelco E20SR E22SR E25SR Evolution Workshop Manual is delivered as an instant PDF download after checkout – no shipping, no waiting. Open it on a laptop, tablet or phone in the workshop, or print out the pages you need for a specific job.

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