Grove Crance GMK 3050-1 Driving Operating Instruction Manual 3112354 – PDF DOWNLOAD
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Grove Crance GMK 3050-1 Driving Operating Instruction Manual 3112354 – PDF DOWNLOAD
Description
Grove Crance GMK 3050-1 Driving Operating Instruction Manual 3112354 – PDF DOWNLOAD
FILE DETAILS:
Grove Crance GMK 3050-1 Driving Operating Instruction Manual 3112354 – PDF DOWNLOAD
Language : English
Pages : 1026
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Grove Crance GMK 3050-1 Driving Operating Instruction Manual 3112354 – PDF DOWNLOAD
Overview:
1.1 Vehicle identification:
These operating instructions are intended only for the truck crane with the serial number specified on the front cover.
The following plates and numbers have been fitted to the truck crane for
identification:
1 The superstructure name plate at the front of the crane operator’s cab, containing the serial
number and the designation of the crane model.
2 The CE mark on the name plate (only with truck cranes that are deliv- ered to member countries
of the EU).
3 The chassis name plate, on the console of the passenger seat with the chassis number, the crane
type designation and the closing num- ber for the ignition lock and the driverโs cab doors.
4 The chassis number at the front right, at the height of the first axle
ne, in the web plate of the frame.
The location of the identification numbers on removable rigging parts (e.g. counterweights, lattice
extension) is described in the corresponding chapters or in the specific operating instructions
supplied.
Overview and contents of the truck crane user information:
1.3.1 Operating instructions for driving and crane operation:
- These operating instructions contain the information required to operate the truck crane.
The operating instructions are divided into two parts. Part 1, comprising Chapters 1 to 10,
describes how the truck crane is driven. Part 2, comprising Chapters 11 to 16, describes how to
operate the crane. - In Chapter 2 you will find Basic safety instructions. Please read and observe these instructions,
even if you are familiar with the safety manual. The Basic safety instructions are contained in
this chapter only. Special safety instruc- tions that relate to specific hazards are described in
the section containing the operation with which the hazard is associated. - Chapter 3 contains Information for applications engineering. It is intended primarily for the truck crane operator and those responsible for applications engineering.
This chapter contains the following:
โ The qualifications required for those involved in operations planning for the truck crane,
โ Special safety instructions,
โ Information that is relevant to operations planning.
- In Chapter 4 to Chapter 6 you will find information which is necessary for Driving the truck crane:
a description of all structural and operational compo- nents, clearly defined check lists for
rigging modes and rigging work and the operating instructions for on-road and off-road driving. - Chapter 7 describes Rigging for on-road driving.
- In Chapter 8 you will find information on Troubleshooting when driving.
- Chapter 9 contains the Technical description of the individual parts and func-
tional elements of the carrier as well as the Technical data.
TABLE OF CONTENTS:
Grove Crance GMK 3050-1 Driving Operating Instruction Manual 3112354 – PDF DOWNLOAD
Additional page............................................................................................. 3 SLI override............................................................................................ 3 Controls for crane cabin heating........................................................................ 15 New outriggers control units............................................................................ 17 New control unit.................................................................................... 18 Old control unit.................................................................................... 18 Outriggers.......................................................................................... 19 Outrigger pressure indicator........................................................................ 19 Inclination indicators.............................................................................. 19 Correction sheet............................................................................................ 23 Accepting the telescope status.......................................................................... 23 1 Overview.................................................................................................. 29 1.1 Vehicle identification.............................................................................. 29 1.2 EC Conformity Declaration........................................................................... 33 1.3 Overview and contents of the truck crane user information........................................... 35 1.3.1 Operating instructions for driving and crane operation........................................ 35 1.3.2 Operating instructions for the lattice extension (additionalequipment)....................... 36 1.3.3 Maintenance manual............................................................................ 36 1.3.4 Lifting capacity tables....................................................................... 37 1.3.5 Outrigger pressure tables..................................................................... 37 1.3.6 Safety manual................................................................................. 37 1.3.7 Circuit diagrams.............................................................................. 37 1.3.8 Spare parts list.............................................................................. 38 1.4 Instructions for use of this document............................................................... 39 1.4.1 How are the operating instructions laid out?.................................................. 39 1.4.2 How are the pages of the operating instructions formatted?.................................... 40 1.4.3 How can I find the necessary information quickly and easily?.................................. 41 Example of how touse the cross- references..................................................... 42 How to use the index........................................................................... 47 1.4.4 Definition of information relating to directions of movement.................................. 47 Basic rule...................................................................................... 47 Buttons and switches........................................................................... 47 1.4.5 Conversion table for US measurements.......................................................... 48 2 Basic safety instructions for crane operators............................................................. 51 2.1 Warnings and symbols................................................................................ 51 2.2 Intended use........................................................................................ 52 2.3 Organisational measures............................................................................. 54 2.4 Personnel qualifications............................................................................ 56 2.5 Safety instructions that apply to truck crane driving............................................... 57 2.6 Safety instructions for truck crane work............................................................ 57 2.7 Safety indications for welding work................................................................. 59 3 Information for operations planning....................................................................... 63 3.1 Safety instructions................................................................................. 63 3.1.1 Intended use.................................................................................. 63 3.1.2 Organisational measures....................................................................... 63 3.1.3 Personnel qualifications...................................................................... 64 3.2 Operations planning................................................................................. 65 3.2.1 Prerequisites for operations planning......................................................... 65 3.2.2 Information for operations planning contained in the user information ....................... 66 4 Description of the truck crane vehicle section............................................................ 69 4.1 Overview of the operating and display elements...................................................... 69 4.1.1 Overview of the vehicle....................................................................... 69 4.1.2 Overview of the driverโs cab.................................................................. 72 Top view of driverโs cab....................................................................... 72 Overhead in the driverโs cab.................................................................... 75 Below the front instrument panel................................................................ 76 To the rear in the driverโs cab................................................................. 77 4.1.3 Front instrument panel........................................................................ 78 Left-hand insert................................................................................ 78 Tachograph insert............................................................................... 80 Tachometer insert.............................................................................. 82 Right-hand insert............................................................................... 84 4.1.4 Side instrument panel......................................................................... 86 Insert 1 with Version 1........................................................................ 86 Insert 1 with Version 2......................................................................... 88 Heating insert.................................................................................. 90 Insert for auxiliary heater................................................................... 91 Transmission operating elements................................................................. 92 4.1.5 Operating elements on the steering column..................................................... 93 4.1.6 Connections for hand-held control............................................................. 94 4.1.7 Switch boxes for the outriggers/electronic level/outrigger pressure indicator................ 95 4.2 Functional description of the display and operating elements....................................... 97 4.2.1 On the instrument panels...................................................................... 97 Diesel engine................................................................................... 97 Transmission with automatic gear change......................................................... 99 Axle drive...................................................................................... 103 Brakes.......................................................................................... 104 Steering........................................................................................ 105 Separate steering............................................................................... 106 Suspension...................................................................................... 107 Hydraulic system................................................................................ 107 Electrics....................................................................................... 108 Level adjustment system........................................................................ 111 Tachograph...................................................................................... 112 Speedometer insert............................................................................. 113 Heating system................................................................................. 114 Air-conditioning system......................................................................... 115 Auxiliary heater with timer..................................................................... 115 Other operating elements....................................................................... 116 4.2.2 On the steering column........................................................................ 119 Ignition lock................................................................................... 119 Multipurpose switch, right...................................................................... 119 Multipurpose switch, left....................................................................... 121 4.2.3 Overhead in the driverโs cab.................................................................. 123 Roof ventilator................................................................................. 123 Cab lighting.................................................................................... 123 4.2.4 To the rear in the driverโs cab............................................................... 124 Diesel engine/ transmission/ electronics diagnostic system...................................... 124 4.3 Other operating elements on the carrier............................................................. 125 Keys................................................................................................ 125 Doors............................................................................................... 125 Windows............................................................................................. 127 Access ladders...................................................................................... 128 Ladders............................................................................................. 128 Front flap.......................................................................................... 131 Fire extinguisher................................................................................... 131 5 Diesel engine............................................................................................. 135 5.1 Starting/turning off the diesel engine.............................................................. 135 5.1.1 CHECKLIST: Starting the diesel engine......................................................... 135 5.1.2 CHECKLIST: in winter.......................................................................... 138 5.1.3 Checks prior to starting vehicle engine....................................................... 139 Checking the shut- off valves in the hydraulic system.......................................... 139 Switching on the battery master switch......................................................... 139 Checking coolant level.......................................................................... 140 Checking the hydraulic oil level............................................................... 141 Check diesel engine oil level................................................................... 141 Filling up engine oil.......................................................................... 142 5.1.4 Refuelling.................................................................................... 144 5.1.5 Starting the diesel engine.................................................................... 145 Switching on the ignition...................................................................... 145 Starting the diesel engine..................................................................... 147 Set idling speed................................................................................ 149 5.1.6 Checks after the diesel engine has been started............................................... 151 Check instruments.............................................................................. 151 5.2 Shutting down the diesel engine..................................................................... 153 5.2.1 In a normal situation: ignition lock.......................................................... 153 5.2.2 In an emergency situation, with the emergency stop switch..................................... 154 5.2.3 In an emergency, using the air intake inhibitor............................................... 155 Switching on the air intake inhibitor........................................................... 155 Releasing the air intake inhibitor manually..................................................... 156 5.3 Operation if equipped with dual tank................................................................ 157 5.3.1 Checking the fuel level and refuelling........................................................ 157 Checking the fuel level........................................................................ 157 Refuelling...................................................................................... 158 5.3.2 Switching over the fuel supply................................................................ 159 Switching over to the dual tank................................................................. 159 Switching to the fuel tank...................................................................... 160 6 Driving the truck crane................................................................................... 163 6.1 Checks and adjustments before driving............................................................... 163 6.1.1 CHECKLIST: Condition of the truck crane for on-road driving................................... 163 6.1.2 Checking the condition of the truck crane..................................................... 169 Checking the reservoir of the windscreen washing system...................................... 169 Warning plates for vehicle width................................................................ 169 Checking the tyres............................................................................. 170 Check the change- over to driving mode......................................................... 170 Checking the electrical system................................................................. 171 Checking the mirror settings................................................................... 171 Checking the compressed-air system............................................................. 172 Checking the suspension........................................................................ 172 Checking on-road level........................................................................ 173 Checking the transverse differential locks..................................................... 173 Checking the longitudinal differential locks.................................................. 173 Checking the steering locks................................................................... 174 Checking the Boom not set down warning lamp..................................................... 174 6.1.3 Adjusting the seat and the steering column.................................................... 175 Adjusting the driverโs seat.................................................................... 175 Adjusting the passenger seat................................................................... 176 Adjusting the steering column.................................................................. 177 6.1.4 Tachograph.................................................................................... 179 6.2 General operation................................................................................... 185 6.2.1 Operating the transmission with automatic gear change......................................... 185 Switching on.................................................................................... 185 Selecting the driving direction................................................................ 186 Starting........................................................................................ 187 Select the transmission operating mode........................................................ 188 Driving and changing gears...................................................................... 189 Changing the direction of travel................................................................ 191 Stopping the truck crane........................................................................ 191 Shifting the transmission to neutral position.................................................. 192 Gear position L................................................................................. 192 Manoeuvring mode................................................................................ 194 On the roller type dynamometer.................................................................. 195 Starting at extremely low temperatures......................................................... 195 6.2.2 Monitoring the control instruments while driving.............................................. 196 6.2.3 Driving downhill.............................................................................. 200 Starting on a downward slope................................................................... 200 Monitoring the maximum permissible engine speed................................................. 201 Preselecting gears.............................................................................. 202 Engine retarder................................................................................. 202 Eddy current retarder.......................................................................... 203 6.2.4 Driving uphill................................................................................ 204 Starting........................................................................................ 204 Driving......................................................................................... 204 6.2.5 Tempomat...................................................................................... 205 Activating theTempomat......................................................................... 205 Driving with the Tempomat...................................................................... 205 Switching off the Tempomat..................................................................... 206 6.2.6 Temposet...................................................................................... 207 Switching Temposet on.......................................................................... 207 Driving with the Temposet...................................................................... 207 Temposet switching off.......................................................................... 207 6.2.7 Shutting down the truck crane................................................................. 209 Applying the parking brake..................................................................... 209 Activating neutral position.................................................................... 209 Turning off the diesel engine.................................................................. 209 Securing the truck crane against rolling........................................................ 210 Extended standstill............................................................................ 211 6.3 Off-road driving.................................................................................... 213 6.3.1 Longitudinal differential locks............................................................... 214 Switching on thelongitudinal differential lock................................................. 214 Switching off thelongitudinal differential locks............................................... 215 6.3.2 Transverse differential locks in all driven axle lines........................................ 216 Activating thetransverse differential locks................................................... 216 Deactivating thetransverse differential locks................................................. 217 6.3.3 Level adjustment system....................................................................... 218 Activating the level adjustment system......................................................... 218 Bring the truck crane into On-road level........................................................ 219 Tilting the truck crane lengthwise or crosswise................................................. 219 Raising or lowering the entire truck crane.................................................... 220 Deactivating the level adjustment system........................................................ 220 6.3.4 Freeing an immobilized truck crane............................................................ 221 Freeing the truck crane by its own power...................................................... 221 Towing free forward............................................................................ 222 Towing free to the rear........................................................................ 222 6.4 Separate steering................................................................................... 223 6.4.1 Functions..................................................................................... 223 Activation procedures.......................................................................... 223 Steering modes.................................................................................. 223 Operating modes................................................................................. 224 6.4.2 Switching on separate steering................................................................ 224 6.4.3 Selecting operating mode...................................................................... 226 6.4.4 Steering axle lines with separate steering.................................................... 226 In the Automatic operating mode................................................................ 226 In the Manual operating mode.................................................................. 227 6.4.5 Switching off separate steering and locking the steering...................................... 228 Switching off separate steering................................................................. 228 Locking the steering.......................................................................... 228 6.5 Heating and ventilating the driverโs cab............................................................ 231 6.5.1 Heating system................................................................................ 231 Switching the heater on and off................................................................. 231 Setting the temperature........................................................................ 231 Setting recirculated air/fresh air............................................................. 231 Setting air distribution...................................................................... 232 Ventilating the driverโs cab.................................................................... 233 6.5.2 Roof ventilator............................................................................... 234 6.5.3 Auxiliary heater with timer................................................................... 235 Preheating...................................................................................... 235 Setting air distribution...................................................................... 235 Setting recirculated air/fresh air operation................................................... 235 Switching on the auxiliary heater............................................................... 236 Switching off the auxiliary heater.............................................................. 237 Setting time and weekday........................................................................ 237 Saving automatic heating start................................................................. 238 Setting automatic heating duration.............................................................. 239 Switching automatic heating start on/off........................................................ 239 Setting remaining time......................................................................... 240 6.6 Air-conditioning system............................................................................. 241 Switching on........................................................................................ 241 Setting the air distribution........................................................................ 242 Switching off....................................................................................... 242 6.6.1 Air conditioning.............................................................................. 243 How to use the airconditioning effectively..................................................... 243 Drying air in the driverโs cab.................................................................. 244 6.7 Towing a trailer.................................................................................... 245 Effects on the axle loads........................................................................... 245 Coupling the trailer............................................................................... 246 Connecting the supply lines........................................................................ 247 Removing supplylines.............................................................................. 248 Uncoupling the trailer............................................................................. 248 Test position of the parking brake when towing a trailer............................................ 250 7 Driving mode and rigging for on-road driving.............................................................. 253 7.1 Driving modes....................................................................................... 253 Information about the axle loads.................................................................... 253 7.1.1 How to use the tables........................................................................ 254 7.1.2 Tables for maximum axle load 12t............................................................. 255 For 14.00 R25 tyres............................................................................. 255 For 16.00 R25 tyres............................................................................. 256 For 20.50 R25 tyres............................................................................. 257 7.2 Rigging work for driving with a trailer............................................................. 259 7.2.1 Switching on the slewing gear freewheel....................................................... 260 Prerequisites................................................................................... 260 7.2.2 Switching on boom floating position........................................................... 262 Setting the main boom down on the trailer....................................................... 262 7.2.3 Switching on boom pretensioning............................................................... 264 8 Malfunctions in driving mode.............................................................................. 269 8.1 Emergency stop device on carrier.................................................................... 269 8.1.1 Diesel engine emergency stop switch........................................................... 269 Emergency stop switch.......................................................................... 269 Resetting the emergency stop switch............................................................. 270 8.2 What to Do in the Event of a Breakdown in Road Traffic.............................................. 271 8.3 Towing the truck crane.............................................................................. 273 8.3.1 Towing in the case of engine or transmission damage........................................... 273 Towing the truck crane out of the danger area................................................... 274 Longer distances................................................................................ 274 Compressed-air supply for diesel engine failure................................................. 276 Electric power supply........................................................................... 276 Axle drives..................................................................................... 277 Parking brake................................................................................... 277 Mechanically releasing the parking brake........................................................ 278 Towing procedure................................................................................ 278 Removing mechanical locking from all spring- loaded brake cylinders............................ 279 Tow starting.................................................................................... 279 8.4 Wheel and tyres..................................................................................... 281 8.4.1 Wheel change.................................................................................. 281 Removing a damaged wheel........................................................................ 281 Removing thewheel from the spare wheel holder.................................................. 282 Mounting a damaged wheel on thespare wheel holder.............................................. 283 Mounting the spare wheel....................................................................... 283 8.4.2 Filling the tyres yourself at tyre inflator connection........................................ 285 Connecting the filling hose..................................................................... 285 Filling the tyres............................................................................... 286 Removing the tyre inflator hose................................................................. 286 8.5 Tilt driver's cab forward........................................................................... 287 8.5.1 Prerequisites and information on tilting...................................................... 287 8.5.2 Tilting/lowering the driver's cabin.......................................................... 288 Operating the hand pump......................................................................... 288 Tilting the driver's cab........................................................................ 288 Lowering the driver's cab...................................................................... 290 8.6 Emergency operation for lifting the main boom....................................................... 291 Functions........................................................................................... 291 Accessories......................................................................................... 291 8.6.1 Connecting/disconnecting the hose............................................................. 292 Establishing hose connections................................................................... 292 Disconnecting the hose.......................................................................... 292 8.6.2 Establishing required hydraulic circuits..................................................... 293 8.6.3 Switching the continuous operation on and off................................................. 294 8.6.4 Performing emergency operation................................................................ 295 8.6.5 After the emergency activation............................................................... 295 8.7 Electrical system................................................................................... 297 8.7.1 Inserts....................................................................................... 298 8.7.2 Fuses......................................................................................... 300 Fuses in thedriver's cab....................................................................... 300 Fuses in batterybox............................................................................ 304 Fuses on I/O circuit boards.................................................................... 305 Fuses for additional equipment.................................................................. 306 8.8 Troubleshooting..................................................................................... 307 8.8.1 Malfunctions on the diesel engine............................................................. 307 When operating with the dual tank............................................................... 309 8.8.2 Differential lock malfunctions................................................................ 309 8.8.3 Malfunctions of the transmission with automatic gear change................................... 310 8.8.4 Steering malfunctions......................................................................... 311 8.8.5 Service brake malfunctions.................................................................... 312 8.8.6 Outrigger malfunctions........................................................................ 312 8.8.7 Tachograph malfunctions....................................................................... 313 8.8.8 Suspension locking system malfunctions........................................................ 314 8.8.9 Level adjustment system malfunctions.......................................................... 314 8.8.10 Malfunctions in the carrier electronic system................................................ 315 Reading error messages on carrier............................................................... 315 Reading error messages in the driver's cab...................................................... 317 8.9 Procedure in the event of malfunctions.............................................................. 321 8.9.1 Switching on emergency operation in cooling water circuit..................................... 321 8.9.2 What to do if there is a transmission malfunction............................................. 323 Error messages on the Transmission display...................................................... 323 Calling up error codes......................................................................... 324 8.9.3 Emergency operation of the solenoid valves for the outriggers................................. 326 Pressure build-up valve......................................................................... 327 Position and allocation of the solenoid valves.................................................. 328 8.9.4 Separate steering emergency operation......................................................... 330 Moving the steering into on-road driving........................................................ 330 9 Technical Information on Carrier.......................................................................... 335 9.1 Technical description of the carrier................................................................ 335 9.1.1 Crane carrier................................................................................. 335 9.1.2 Driver's cab.................................................................................. 335 9.1.3 Drive units................................................................................... 336 9.1.4 Engine cooling system......................................................................... 336 9.1.5 Hydraulic system.............................................................................. 336 9.1.6 Steering...................................................................................... 337 9.1.7 Suspension system............................................................................. 337 9.1.8 Outriggers.................................................................................... 338 9.1.9 Compressed air system......................................................................... 339 9.1.10 Service brake................................................................................ 339 9.1.11 Parking brake................................................................................ 340 9.1.12 Engine retarder.............................................................................. 340 9.1.13 Secondary consumers......................................................................... 340 9.1.14 Towing the crane............................................................................. 340 9.1.15 Towing a trailer............................................................................. 340 9.1.16 Electrical system............................................................................ 341 9.1.17 Rotary transmission.......................................................................... 341 9.2 Technical data...................................................................................... 343 9.2.1 Dimensions and weights of the truck crane..................................................... 344 Dimensions for driving on public roads........................................................ 345 Total weight and axle loads..................................................................... 345 9.2.2 Dimensions and weights of removable parts..................................................... 346 Spare wheel..................................................................................... 346 Outriggers...................................................................................... 346 9.2.3 Carrier....................................................................................... 347 Diesel engine................................................................................... 347 Manual transmission............................................................................ 347 Transfer case................................................................................... 347 Axle lines...................................................................................... 347 Steering........................................................................................ 348 Tyres........................................................................................... 348 Vehicle's electrical system..................................................................... 348 Tools........................................................................................... 348 Towingcoupling................................................................................. 348 Outriggers...................................................................................... 349 Driving speeds.................................................................................. 350 Climbing ability................................................................................ 350 Turning circle radiuses........................................................................ 351 10 Index.................................................................................................... 355 A....................................................................................................... 357 B....................................................................................................... 357 C....................................................................................................... 358 D....................................................................................................... 360 E....................................................................................................... 362 F....................................................................................................... 362 H....................................................................................................... 363 I....................................................................................................... 364 K....................................................................................................... 364 L....................................................................................................... 364 M....................................................................................................... 365 O....................................................................................................... 366 P....................................................................................................... 367 R....................................................................................................... 367 S....................................................................................................... 367 T....................................................................................................... 369 V....................................................................................................... 371 W....................................................................................................... 371 Additional pages............................................................................................ 377 SLI override............................................................................................ 377 Controls for crane cabin heating........................................................................ 389 New outriggers control units............................................................................ 391 New control unit.................................................................................... 392 Old control unit.................................................................................... 392 Outriggers.......................................................................................... 393 Outrigger pressure indicator........................................................................ 393 Inclination indicators.............................................................................. 393 Correction sheet............................................................................................ 397 Accepting the telescope status.......................................................................... 397 11 Description of the crane section of thetruckcrane...................................................... 403 11.1 Overview of the operating and display instruments.................................................. 403 11.1.1 Overview of the crane section................................................................ 403 11.1.2 Overview of crane cab........................................................................ 406 11.1.3 Operating elements on the front panel........................................................ 408 11.1.4 Operating elements on the side panel......................................................... 409 Left side of the side panel.................................................................... 409 Top of the side panel.......................................................................... 410 Heating insert1............................................................................... 412 Heating insert2................................................................................ 413 11.1.5 Control consoles............................................................................. 414 Left-hand control console....................................................................... 414 Right-hand control console..................................................................... 415 11.1.6 Control lever configuration.................................................................. 416 Version 1 (standard)............................................................................ 416 Version 2 (additional equipment)................................................................ 417 11.1.7 Crane control insert......................................................................... 418 11.1.8 Main menu โ crane control display............................................................ 420 11.1.9 Crane control display โ submenus............................................................. 422 Counterweight submenu.......................................................................... 422 Superstructure lock submenu................................................................... 423 Outrigger/ electronic level/ outrigger pressure display submenu.............................. 424 Semi-automatic telescoping submenu............................................................. 426 Power unit speeds submenu...................................................................... 428 Control instruments submenu..................................................................... 429 Settings/Displays submenu..................................................................... 430 Submenu Driving................................................................................ 432 Error menu...................................................................................... 435 Working range limitation submenu............................................................... 436 11.1.10 SLI insert.................................................................................. 438 11.1.11 Hand-held control........................................................................... 443 11.1.12 Switch boxes for outrigger/electronic level/outrigger pressure display...................... 444 Operating elements for the outriggers........................................................... 445 Display elements for the outrigger pressure indicator........................................... 445 Operating and display elements for the electronic level........................................ 445 11.2 Functional description of the display and operatingelements...................................... 447 11.2.1 Diesel engine................................................................................ 447 On the side panel.............................................................................. 447 On the crane control display................................................................... 448 11.2.2 Crane control................................................................................ 448 Crane control insert........................................................................... 448 On the crane control display.................................................................... 452 11.2.3 Outrigger, electronic level, outrigger pressure indicator.................................... 453 On the hand-held control........................................................................ 453 On the display fields of the carrier............................................................ 456 In the Settings/ Display submenu................................................................ 458 In the Outrigger/ electronic level/ outrigger pressure display submenu......................... 459 11.2.4 Counterweight submenu........................................................................ 463 Counterweight submenu.......................................................................... 463 11.2.5 Superstructure lock submenu.................................................................. 466 Locking the turntable......................................................................... 466 Displays........................................................................................ 467 Houselock....................................................................................... 468 11.2.6 Hoists....................................................................................... 469 Main hoist...................................................................................... 469 Auxiliary hoist................................................................................. 471 11.2.7 Slewing gear................................................................................. 472 11.2.8 Derricking gear.............................................................................. 473 Derricking lattice extension.................................................................... 475 11.2.9 Telescoping mechanism........................................................................ 476 Control consoles................................................................................ 476 Control lever for telescoping................................................................... 476 Telescoping submenu............................................................................ 478 11.2.10 Hydraulic system............................................................................ 483 Control consoles................................................................................ 483 In the Settings/ Displays submenu.............................................................. 483 In the Control instruments submenu.............................................................. 484 In the Error messages submenu................................................................... 484 11.2.11 Safe load indicator (SLI)................................................................... 485 Input elements with displays.................................................................... 485 Display elements................................................................................ 489 Information displays............................................................................ 493 On the front panel.............................................................................. 496 11.2.12 Electricity, lighting, windscreen wiper/washing system...................................... 497 Electricity..................................................................................... 497 Lighting........................................................................................ 497 Windscreen wiper/washing system............................................................... 498 11.2.13 Heating system.............................................................................. 500 Insert1........................................................................................ 500 Insert2........................................................................................ 501 Air-conditioning system......................................................................... 502 11.2.14 On the hand-held control.................................................................... 503 Connections on the truck crane.................................................................. 503 Diesel engine operating panel.................................................................. 504 Horn button..................................................................................... 504 Outrigger/electronic level operating panel..................................................... 504 Pre-selection button for emergency operation.................................................... 505 Two-hand operating panel........................................................................ 506 11.2.15 Other operating elements of the crane cab................................................... 508 Keys............................................................................................ 508 Crane cab door.................................................................................. 508 Windows......................................................................................... 509 Cab lighting.................................................................................... 510 Diagnostics plugs............................................................................... 510 Fire extinguisher............................................................................... 511 11.3 Functional description of the display and operating elements for driving from inside the cr....... 513 11.3.1 Diesel engine................................................................................ 513 11.3.2 Submenu "Driving"............................................................................ 514 11.3.3 Transmission................................................................................. 516 11.3.4 Axle drive................................................................................... 521 11.3.5 Brakes....................................................................................... 524 11.3.6 Steering..................................................................................... 525 On the crane control display................................................................... 525 At the control consoles........................................................................ 530 11.4 Functional description of the safety devices....................................................... 531 11.4.1 Safe load indicator (SLI).................................................................... 531 11.4.2 Lowering limit switch........................................................................ 533 11.4.3 Lifting limit switch......................................................................... 534 Overriding the lifting limit switch shutdown................................................... 534 12 Crane operation.......................................................................................... 539 12.1 Checks and adjustments before crane operation...................................................... 539 12.1.1 CHECKLIST: When truck crane is rigged........................................................ 539 12.1.2 Adjusting the front console and the crane cab seat........................................... 546 Adjusting the front console.................................................................... 546 Adjusting the crane cab......................................................................... 547 12.1.3 Checking the condition of the truck crane.................................................... 548 Checking the reservoir of the windscreen washing system......................................... 548 Check the fuel level in the tank.............................................................. 548 Visual inspection of the entire crane........................................................... 549 Checking the electrical system.................................................................. 549 Checking the position of the hoist ropes........................................................ 550 12.1.4 Checking the safety devices.................................................................. 551 Checking the safe load indicator................................................................ 551 Checking the lifting limit switch.............................................................. 552 Checking the seat contact switch and dead man's switch system................................... 552 Crane control emergency stop.................................................................... 553 12.1.5 Preheating the hydraulic oil................................................................. 554 If the oil temperature is between 0C and โ15C............................................... 554 If the oil temperature is below โ15C:....................................................... 554 12.1.6 Locking/unlocking the turntable.............................................................. 555 Superstructure lock submenu................................................................... 556 Slew to the locking point ..................................................................... 557 Lock the turntable............................................................................. 558 Unlock the turntable........................................................................... 558 Error display when locking the turntable........................................................ 559 12.1.7 Switching houselock on/off................................................................... 560 Superstructure lock submenu................................................................... 560 Switching on the houselock..................................................................... 561 Switching off the houselock.................................................................... 563 12.2 Starting and stopping the diesel engine from thesuperstructure.................................... 565 12.2.1 When starting the engine the first time in the day........................................... 565 12.2.2 Starting the diesel engine from the crane cab................................................ 567 Inspections on the carrier before starting...................................................... 567 Switching on the ignition...................................................................... 567 Crane control lamp test........................................................................ 568 Lamp test forelectrics........................................................................ 570 Alignment of switching conditions............................................................... 570 Checking the fuel level......................................................................... 571 Starting the diesel engine..................................................................... 572 12.2.3 Checks after the diesel engine has been started.............................................. 574 Checks on the instrument panel.................................................................. 574 Checks on the Crane control display............................................................. 574 12.2.4 Shutting down the diesel engine.............................................................. 577 In normal operation............................................................................. 577 In emergency.................................................................................... 578 12.3 Operating the safe load indicator (SLI)............................................................ 579 12.3.1 Switching on the SLI......................................................................... 579 Switching on.................................................................................... 579 Lamp test on the SLI............................................................................ 581 Display brightness.............................................................................. 581 12.3.2 Entering the rigging mode.................................................................... 583 Entering SLI code ............................................................................. 584 Entering a reeving............................................................................. 587 Inputting individual components................................................................. 588 12.3.3 Checks before working with the crane......................................................... 591 12.3.4 During crane work............................................................................ 595 Continuous displays............................................................................. 595 Optional displays.............................................................................. 597 12.3.5 SLI pre-warning and SLI shutdown............................................................. 598 SLI early warning............................................................................... 598 SLI shutdown.................................................................................... 599 Error message................................................................................... 601 Error messages with additional optical displays................................................. 602 SLI override................................................................................... 603 12.3.6 Displaying and entering the time and date.................................................... 604 Display......................................................................................... 604 Input........................................................................................... 604 12.4 Crane work with main boom.......................................................................... 607 12.4.1 External influences during crane operation................................................... 607 Horizontal alignment............................................................................ 607 Safe distances................................................................................. 607 Monitoring wind speed without an anemometer..................................................... 608 Monitoring wind speed with an anemometer........................................................ 609 If the maximum permitted wind speed has been exceeded........................................... 610 Permissible wind load.......................................................................... 611 Earthing the load............................................................................... 611 12.4.2 Permissible slewing ranges and working positions for crane work.............................. 613 360 slewing range.............................................................................. 613 Working position 0rearwards................................................................... 613 Set-up position 180 forwards................................................................... 614 If the truck crane is free on wheels............................................................ 614 12.4.3 Main hoist................................................................................... 615 Switching on the main hoist..................................................................... 615 Lifting and lowering........................................................................... 616 Switching off the main hoist................................................................... 619 12.4.4 Auxiliary hoist.............................................................................. 620 Switching on the auxiliary hoist............................................................... 620 Lifting and lowering........................................................................... 621 Switching off the auxiliary hoist.............................................................. 621 12.4.5 Derricking gear.............................................................................. 622 Switching on the derricking gear................................................................ 622 Raising and lowering............................................................................ 623 Switching off the derricking gear.............................................................. 624 Automatic speed limitation..................................................................... 624 Lowering the boom to horizontal position........................................................ 625 12.4.6 Slewing gear................................................................................. 627 Switching on the slewing gear.................................................................. 627 Prerequisites................................................................................... 628 Slewing......................................................................................... 628 Braking the slewing movement.................................................................... 631 Tracking the slewing gear....................................................................... 632 Switching off the slewing gear................................................................. 633 Automatic speed limitation..................................................................... 633 12.4.7 Telescoping mechanism........................................................................ 635 Fixed length, intermediate length, telescoping length.......................................... 635 Telescoping..................................................................................... 637 Switching on the telescoping mechanism.......................................................... 639 Pre-settings.................................................................................... 639 Telescoping..................................................................................... 641 Switching off the telescoping mechanism......................................................... 644 Telescoping in fully automatic mode............................................................. 644 Telescoping the main boom on the horizontal..................................................... 650 12.4.8 Possible movement combinations............................................................... 651 12.4.9 High-speed mode.............................................................................. 652 Switching on the high speed function............................................................ 652 Derricking gear/ telescoping mechanism.......................................................... 652 Hoists.......................................................................................... 653 12.4.10 Cooling the hydraulic oil................................................................... 654 Standard oil cooler............................................................................ 654 Additional oil cooler.......................................................................... 654 12.5 Adjustments and displays whilst operating the crane................................................ 655 12.5.1 Adjusting the brightness of the displays..................................................... 655 12.5.2 Setting characteristic curves for the control lever......................................... 656 12.5.3 Adjusting power unit speeds.................................................................. 658 12.5.4 Setting a constant engine speed.............................................................. 660 Increasing the constant engine speed............................................................ 661 Decreasing the constant engine speed............................................................ 661 Exceeding the constant engine speed............................................................. 661 12.5.5 Inclining the crane cab...................................................................... 662 12.5.6 Adjusting the windscreen wiper stroke interval............................................... 663 12.5.7 Using the directional spotlight for the working area......................................... 664 Switching spotlights on/off..................................................................... 664 Adjusting the direction........................................................................ 664 12.5.8 Display operating hours...................................................................... 665 12.5.9 Warning message submenu...................................................................... 667 12.5.10 Error menu.................................................................................. 670 12.6 Working range limiter.............................................................................. 673 12.6.1 Opening the working range limitation submenu................................................. 674 12.6.2 Reading current settings..................................................................... 675 Display monitoring switched on/off.............................................................. 675 Reading the limit values entered............................................................... 675 12.6.3 Entering a limit value for a maximum overall height.......................................... 677 12.6.4 Entering a limit value for a maximum working radius.......................................... 678 12.6.5 Entering limit values for maximum slewing angles............................................. 679 Displays in the submenu working range limitation................................................ 679 Presentation of slewing angles.................................................................. 680 Inputting the slewing angle.................................................................... 681 12.6.6 Entering point data for objects.............................................................. 682 Presentation of defined objects................................................................ 682 Selecting and deleting point data............................................................. 683 Entering point data............................................................................ 684 12.6.7 Entering limit values manually.............................................................. 686 Limit values for overall height, working radius or slewing angle................................ 686 Manual point data entry......................................................................... 687 12.6.8 Switching monitoring on and off.............................................................. 689 Switching monitoring on......................................................................... 689 Switching monitoring off........................................................................ 690 12.6.9 Shutdown caused by working range limiter..................................................... 691 Crane movements which are switched off.......................................................... 691 Bypassing shutdown............................................................................. 692 Error messages on shutting down................................................................. 692 12.7 Driving the truck crane from the crane cab......................................................... 693 12.7.1 Driving route................................................................................ 694 12.7.2 Preparing to drive........................................................................... 695 In the driver's cab............................................................................. 695 Preconditions for driving without a load........................................................ 695 Preconditions for driving with a load........................................................... 696 12.7.3 Opening/closing the driving submenu.......................................................... 697 Opening the submenu automatically.............................................................. 697 Opening the submenu manually.................................................................... 698 Closing the Driving submenu.................................................................... 699 12.7.4 Steering..................................................................................... 700 Switching on the steering function.............................................................. 700 Adapting the steering direction to the superstructure setting................................... 700 Displays when steering.......................................................................... 701 Normal steering mode............................................................................ 701 Separate steering............................................................................... 702 12.7.5 Operating the transmission from the crane cab................................................ 707 Direction of travel............................................................................. 707 Switching the crane hydraulic system on/off..................................................... 708 Selecting the gear position.................................................................... 708 12.7.6 Driving the rigged truck crane............................................................... 709 Driving......................................................................................... 710 Checks while driving........................................................................... 711 Aligning the free- on-wheels truck crane horizontally........................................... 711 12.7.7 Possible connections......................................................................... 712 Longitudinal differential lock................................................................. 713 Transverse differential locks................................................................... 714 12.7.8 After driving................................................................................ 715 12.8 Work breaks........................................................................................ 717 12.8.1 Short work breaks............................................................................ 717 12.8.2 Work breaks lasting more than 8 hours........................................................ 717 Securing the truck crane against unauthorized use............................................... 718 12.9 Heating and ventilating the crane cab.............................................................. 719 12.9.1 Heating system............................................................................... 719 Switching on the heating........................................................................ 720 Switching the heating off....................................................................... 720 Adjusting the air volume........................................................................ 721 Regulating the temperature...................................................................... 721 Setting recirculated air/fresh air.............................................................. 721 Setting air distribution....................................................................... 722 Setting time and weekday........................................................................ 723 Saving automatic heating start................................................................. 724 Setting automatic heating duration.............................................................. 725 Switching automatic heating start on/off........................................................ 726 Setting remaining time.......................................................................... 727 12.9.2 Air-conditioning system...................................................................... 728 Switching on.................................................................................... 728 Setting air distribution...................................................................... 729 Switching off................................................................................... 729 How to use the air conditioning effectively..................................................... 729 Drying the air in the crane cab................................................................. 730 13 Rigging work............................................................................................. 733 13.1 Checklists for rigging work for crane operation with main boom..................................... 733 13.1.1 CHECKLIST: Rigging........................................................................... 733 13.1.2 CHECKLIST: Unrigging......................................................................... 737 13.2 Choosing a suitable site........................................................................... 741 13.2.1 Load bearing capacity of the ground and the outrigger........................................ 741 Enlarging outrigger surface area................................................................ 743 13.2.2 Safe distance from banks and pits............................................................ 744 13.2.3 Earthing the truck crane..................................................................... 745 Earthing the truckcrane........................................................................ 745 13.2.4 Safe distance from electrical lines.......................................................... 746 13.3 Rigging work after driving with trailer............................................................ 749 13.3.1 Switching off the boom floating position..................................................... 750 13.3.2 Switching off boom pre-tensioning............................................................ 751 13.3.3 Switching off slewing gear freewheel......................................................... 752 Prerequisites................................................................................... 752 Before slewing.................................................................................. 754 13.4 Rigging add-on parts in position for crane operation/ driving...................................... 755 13.4.1 Folding mirrors in and out and adjusting..................................................... 756 Main hoist mirrors.............................................................................. 756 Mirror for monitoring the outriggers.......................................................... 757 13.4.2 Pulling out/pushing in the stair tread on the crane cab...................................... 758 Pulling out the stair thread.................................................................... 758 Pushing in the stair thread.................................................................... 759 13.5 Connecting/removing the hand-held control.......................................................... 761 13.5.1 Connecting the hand-held control............................................................. 761 13.5.2 Starting and turning off the diesel engine with connected hand- held control................. 762 With the hand- held control.................................................................... 763 From the driver's cab........................................................................... 764 From the crane cab............................................................................. 765 13.5.3 Removing the hand-held control............................................................... 766 13.6 Outriggers......................................................................................... 767 13.6.1 CHECKLIST: Extending the outriggers.......................................................... 767 13.6.2 CHECKLIST: Retracting the outriggers......................................................... 769 13.6.3 Permissible outrigger spans.................................................................. 771 Outrigger span 6.825 x 6.20 m................................................................... 772 Outrigger span 6.825 x 4.40 m................................................................... 772 Outrigger span 6.825 x 2.32 m................................................................... 773 Free on wheels.................................................................................. 774 13.6.4 Preparing the truck crane.................................................................... 775 Aligning horizontally.......................................................................... 775 Locking the suspension......................................................................... 775 Switching on/off display field on the carrier.................................................. 775 13.6.5 Securing/releasing outrigger beams........................................................... 776 13.6.6 Extending/retracting the outrigger beams..................................................... 777 With the hand- held control..................................................................... 777 From the switch boxes........................................................................... 780 From the crane cab.............................................................................. 782 Setting outrigger spans......................................................................... 785 13.6.7 Moving the outrigger pads into working/driving position...................................... 787 Moving the outrigger pads into working position................................................. 787 Moving the outrigger pads into driving position................................................ 788 13.6.8 Extending/retracting the outrigger cylinders................................................. 789 With the hand- held control..................................................................... 790 From the switch boxes........................................................................... 793 From the crane cab.............................................................................. 797 13.6.9 Checking the alignment of the truck crane.................................................... 801 On the hand-held control........................................................................ 801 On the switch boxes............................................................................ 803 On the crane control display.................................................................... 805 13.6.10 Horizontally aligning truck crane supported on outriggers................................... 809 If the boom is in the boom support............................................................ 809 If the boom is raised......................................................................... 809 Automatic aligning.............................................................................. 809 13.6.11 Aligning free on wheels truck crane horizontally............................................ 812 When rigging.................................................................................... 812 During crane work............................................................................... 813 13.6.12 Outrigger pressure indicator................................................................ 815 Outrigger pressure display in the crane cab..................................................... 815 Outrigger pressure indicator on the carrier..................................................... 816 13.7 Rigging/unrigging the counterweight................................................................ 817 13.7.1 Counterweight parts and identification....................................................... 817 Counterweight parts............................................................................ 817 Identification.................................................................................. 818 13.7.2 Counterweight versions....................................................................... 819 13.7.3 Slinging points on the counterweight sections................................................ 822 13.7.4 CHECKLIST: Rigging the counterweight......................................................... 823 13.7.5 CHECKLIST: Unrigging the counterweight....................................................... 825 13.7.6 Assembling the counterweight versions........................................................ 827 Versions that can be installed on the turntable................................................ 828 Placing the 1tbase plate...................................................................... 829 Versions that can be assembled differently.................................................... 830 13.7.7 Counterweight lifting unit................................................................... 835 Open Counterweight sub-menu..................................................................... 835 Checking the current hoist unit status......................................................... 836 Display of incorrect statuses................................................................. 837 Extending/retracting the lifting cylinder....................................................... 838 Locking/unlocking counterweight................................................................ 840 13.7.8 Removing/installing the counterweight sections ontheturntable.............................. 841 Removing........................................................................................ 842 Installing...................................................................................... 842 13.7.9 Slewing with the rigged counterweight........................................................ 844 13.8 Rigging work on the main boom...................................................................... 847 13.8.1 Secure the main boom against being extended.................................................. 847 13.8.2 Hook block on the bumper..................................................................... 849 Picking up the hook block from the bumper....................................................... 849 Attach the hook block to the bumper............................................................. 850 13.8.3 Hook block on a separate vehicle............................................................. 851 Picking up the hook block...................................................................... 852 Setting down the hook block.................................................................... 852 13.8.4 Reeving and unreeving the hoist rope......................................................... 854 Rope end clamp.................................................................................. 854 Positioning hoist rope......................................................................... 856 13.8.5 Possible reeving methods..................................................................... 860 13.8.6 Installing/removing lifting limit switch..................................................... 863 Installing the lifting limit switch............................................................. 863 Removing the lifting limit switch............................................................... 867 13.8.7 Locking the lifting limit switch/releasing the lock.......................................... 869 Locking......................................................................................... 869 Releasing the lock............................................................................. 870 13.8.8 Installing/removing the anemometer........................................................... 870 Installing the anemometer...................................................................... 871 Removing the anemometer........................................................................ 872 13.8.9 Installing/removing the air traffic control light............................................ 873 14 Malfunctions during crane operation...................................................................... 879 14.1 Emergency-stop devices for crane operation......................................................... 879 14.1.1 Carrying out emergency-stop operations....................................................... 879 14.1.2 Resetting the emergency-stop switch.......................................................... 881 14.2 Procedure in the event of a malfunction during craneoperation.................................... 882 If it is possible to lower the load................................................................. 882 If it is not possible to lower the load............................................................. 882 14.3 Electrical system.................................................................................. 883 14.3.1 Inserts...................................................................................... 884 14.3.2 Fuses........................................................................................ 886 Fuses at the turntable.......................................................................... 886 Fuses in the crane cab.......................................................................... 888 Fuses on I/O circuit boards..................................................................... 890 14.3.3 Fuses of the SLI............................................................................. 891 14.4 Finding and eliminating malfunctions at the power units............................................ 893 14.4.1 Malfunctions to the diesel engine during crane operation..................................... 893 14.4.2 Malfunctions when operating with the hand-held control....................................... 894 14.4.3 Malfunctions to the outriggers............................................................... 894 14.4.4 Malfunctions to the main hoist............................................................... 896 14.4.5 Malfunctions to the auxiliary hoist.......................................................... 898 14.4.6 Derricking gear malfunctions................................................................. 900 14.4.7 Malfunctions to the slewing gear............................................................. 902 14.4.8 Malfunctions to the counterweight hoist unit................................................. 904 14.4.9 Malfunctions to the hydraulic system/hydraulic oil cooler.................................... 905 14.4.10 Malfunctions to the turntable lock.......................................................... 905 14.4.11 Malfunctions to the telescoping mechanism................................................... 906 Telescoping mechanism error messages............................................................ 908 14.4.12 Malfunctions when driving from the crane cab................................................ 909 14.5 Finding and eliminating malfunctions at the SLI.................................................... 911 14.5.1 General malfunctions......................................................................... 911 14.5.2 Error messages at the SLI insert............................................................. 912 Table for error group 1........................................................................ 913 Table for error group 3........................................................................ 916 Table for error group 5........................................................................ 917 Table for error group 6........................................................................ 918 Table for error group 7........................................................................ 919 Table for error group 8........................................................................ 919 14.5.3 Checking SLI lines and connections........................................................... 920 On the lattice extension....................................................................... 920 At the truck crane.............................................................................. 921 14.6 Finding and eliminating malfunctions at thecranecontrol.......................................... 923 Program version of the crane control................................................................ 923 14.6.1 General malfunctions......................................................................... 923 14.6.2 Error messages on the crane control display.................................................. 924 Symbols for devices............................................................................ 924 Group symbols.................................................................................. 926 Symbols for types of errors.................................................................... 928 Allocation of the index displays............................................................... 929 Table of errors at the control levers........................................................... 939 Error messages via the Can bus.................................................................. 940 Error messages concerning power units........................................................... 942 System monitoring group error messages.......................................................... 943 Carrier group error messages.................................................................... 945 14.6.3 Connections for the crane control units...................................................... 946 Position of the control unit connections........................................................ 946 14.6.4 Unrigging the truck crane in the event of a defective controlunit........................... 948 Required connections........................................................................... 948 Example for unrigging with three control units.................................................. 950 Replacing control units......................................................................... 952 14.7 Emergency operations and programs.................................................................. 955 14.7.1 Emergency telescoping program submenu........................................................ 957 Starting the emergency program................................................................. 957 Operating in the emergency program.............................................................. 958 Exiting the emergency program................................................................... 959 14.7.2 Emergency operation in the event of a failure of the operating elements in the crane cab..... 961 Prerequisites................................................................................... 961 Connecting the hand-held control................................................................ 962 Starting the diesel engine with the hand-held control........................................... 962 Pre-selecting a power unit..................................................................... 962 Operating the power unit........................................................................ 963 Stopping movements............................................................................. 966 Stopping the operation in cases of emergency.................................................... 966 14.8 Hydraulic emergency operation according toGermanemployers liability association guidelines....... 967 14.8.1 Important instructions for hydraulic emergency operation..................................... 967 14.8.2 Operating principle and accessories.......................................................... 969 For emergency operation........................................................................ 969 For the emergency supply........................................................................ 970 14.8.3 Connecting/disconnecting hoses............................................................... 971 For emergency operation with the transformer................................................... 971 For emergency operation with the hand pump..................................................... 973 14.8.4 Establishing the hydraulic circuits required................................................. 974 Switching positions of the hand valves.......................................................... 974 Additional switching operations for the main hoist.............................................. 976 Additional switching operations for the slewing gear............................................ 977 14.8.5 Operating in emergency mode.................................................................. 978 With the hand pump.............................................................................. 979 With transformer................................................................................ 979 Emergency main hoist operation.................................................................. 979 Emergency derricking gear operation............................................................. 980 Emergency slewing gear operation................................................................ 981 14.8.6 After emergency operation.................................................................... 982 Establishing hydraulic circuits for crane operation .......................................... 982 Disconnecting hoses............................................................................. 982 14.8.7 Emergency supply of another crane............................................................ 983 Connecting/disconnecting hoses.................................................................. 983 Switching on/off the emergency supply........................................................... 984 15 Technical information for superstructure................................................................. 987 15.1 Technical description of the superstructure........................................................ 987 15.1.1 Turntable.................................................................................... 987 15.1.2 Crane cab.................................................................................... 987 15.1.3 Crane's hydraulic system..................................................................... 988 15.1.4 Control system............................................................................... 989 15.1.5 Main boom.................................................................................... 989 15.1.6 Telescoping mechanism........................................................................ 989 15.1.7 Hoists....................................................................................... 990 15.1.8 Slewing gear................................................................................. 991 15.1.9 Houselock.................................................................................... 991 15.1.10 Derricking cylinder......................................................................... 991 15.1.11 Electrical system.......................................................................... 992 15.1.12 Counterweight............................................................................... 992 15.1.13 Safety devices.............................................................................. 993 15.1.14 Hand-held control........................................................................... 993 15.2 Technical data..................................................................................... 995 15.2.1 Maximum load bearing capacity (DIN/ISO/EN)................................................... 995 15.2.2 Maximum load bearing capacity (ANSI B 30.5).................................................. 995 15.2.3 Dimensions, weights and axle loads........................................................... 996 Dimensions for driving on public roads........................................................ 997 Total weight and axle loads..................................................................... 997 15.2.4 Dimensions and weights of removable parts.................................................... 998 Hook blocks and hook tackle..................................................................... 998 Counterweightparts............................................................................. 998 Counterweight versions.......................................................................... 998 15.2.5 Technical data for superstructure............................................................1001 Main hoist......................................................................................1001 Auxiliary hoist (additional equipment)..........................................................1001 Slewing gear....................................................................................1001 Derricking gear.................................................................................1002 Main boom.......................................................................................1002 Lattice extension...............................................................................1002 Operating speeds and times without a load......................................................1003 16 Index....................................................................................................1007 A.......................................................................................................1009 B.......................................................................................................1009 C.......................................................................................................1010 D.......................................................................................................1012 E.......................................................................................................1014 F.......................................................................................................1014 H.......................................................................................................1015 I.......................................................................................................1016 K.......................................................................................................1016 L.......................................................................................................1016 M.......................................................................................................1017 O.......................................................................................................1018 P.......................................................................................................1019 R.......................................................................................................1019 S.......................................................................................................1019 T.......................................................................................................1021 V.......................................................................................................1023 W.......................................................................................................1023
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