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Grove Crance GMK 3050-1 Driving Operating Instruction Manual 3112354 – PDF DOWNLOAD

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Description

Grove Crance GMK 3050-1 Driving Operating Instruction Manual 3112354 – PDF DOWNLOAD

FILE DETAILS:

Grove Crance GMK 3050-1 Driving Operating Instruction Manual 3112354 – PDF DOWNLOAD

Language : English
Pages : 1026
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Grove Crance GMK 3050-1 Driving Operating Instruction Manual 3112354 – PDF DOWNLOAD

Overview:
1.1 Vehicle identification:

These operating instructions are intended only for the truck crane with the serial number specified on the front cover.

The following plates and numbers have been fitted to the truck crane for
identification:

1 The superstructure name plate at the front of the crane operator’s cab, containing the serial
number and the designation of the crane model.
2 The CE mark on the name plate (only with truck cranes that are deliv- ered to member countries
of the EU).
3 The chassis name plate, on the console of the passenger seat with the chassis number, the crane
type designation and the closing num- ber for the ignition lock and the driverโ€™s cab doors.
4 The chassis number at the front right, at the height of the first axle
ne, in the web plate of the frame.

The location of the identification numbers on removable rigging parts (e.g. counterweights, lattice
extension) is described in the corresponding chapters or in the specific operating instructions
supplied.

Overview and contents of the truck crane user information:
1.3.1 Operating instructions for driving and crane operation:

  • These operating instructions contain the information required to operate the truck crane.
    The operating instructions are divided into two parts. Part 1, comprising Chapters 1 to 10,
    describes how the truck crane is driven. Part 2, comprising Chapters 11 to 16, describes how to
    operate the crane.
  • In Chapter 2 you will find Basic safety instructions. Please read and observe these instructions,
    even if you are familiar with the safety manual. The Basic safety instructions are contained in
    this chapter only. Special safety instruc- tions that relate to specific hazards are described in
    the section containing the operation with which the hazard is associated.
  • Chapter 3 contains Information for applications engineering. It is intended primarily for the truck crane operator and those responsible for applications engineering.

This chapter contains the following:

โ€“ The qualifications required for those involved in operations planning for the truck crane,
โ€“ Special safety instructions,
โ€“ Information that is relevant to operations planning.

  • In Chapter 4 to Chapter 6 you will find information which is necessary for Driving the truck crane:
    a description of all structural and operational compo- nents, clearly defined check lists for
    rigging modes and rigging work and the operating instructions for on-road and off-road driving.
  • Chapter 7 describes Rigging for on-road driving.
  • In Chapter 8 you will find information on Troubleshooting when driving.
  • Chapter 9 contains the Technical description of the individual parts and func-
    tional elements of the carrier as well as the Technical data.

TABLE OF CONTENTS:

Grove Crance GMK 3050-1 Driving Operating Instruction Manual 3112354 – PDF DOWNLOAD

Additional page.............................................................................................   3
	SLI override............................................................................................   3
	Controls for crane cabin heating........................................................................  15
	New outriggers control units............................................................................  17
		New control unit....................................................................................  18
		Old control unit....................................................................................  18
		Outriggers..........................................................................................  19
		Outrigger pressure indicator........................................................................  19
		Inclination indicators..............................................................................  19
Correction sheet............................................................................................  23
	Accepting the telescope status..........................................................................  23
1 Overview..................................................................................................  29
	1.1 Vehicle identification..............................................................................  29
	1.2 EC Conformity Declaration...........................................................................  33
	1.3 Overview and contents of the truck crane user information...........................................  35
		1.3.1 Operating instructions for driving and crane operation........................................  35
		1.3.2 Operating instructions for the lattice extension (additionalequipment).......................  36
		1.3.3 Maintenance manual............................................................................  36
		1.3.4 Lifting capacity tables.......................................................................  37
		1.3.5 Outrigger pressure tables.....................................................................  37
		1.3.6 Safety manual.................................................................................  37
		1.3.7 Circuit diagrams..............................................................................  37
		1.3.8 Spare parts list..............................................................................  38
	1.4 Instructions for use of this document...............................................................  39
		1.4.1 How are the operating instructions laid out?..................................................  39
		1.4.2 How are the pages of the operating instructions formatted?....................................  40
		1.4.3 How can I find the necessary information quickly and easily?..................................  41
			Example of how touse the cross- references.....................................................  42
			How to use the index...........................................................................  47
		1.4.4 Definition of information relating to directions of movement..................................  47
			Basic rule......................................................................................  47
			Buttons and switches...........................................................................  47
		1.4.5 Conversion table for US measurements..........................................................  48
2 Basic safety instructions for crane operators.............................................................  51
	2.1 Warnings and symbols................................................................................  51
	2.2 Intended use........................................................................................  52
	2.3 Organisational measures.............................................................................  54
	2.4 Personnel qualifications............................................................................  56
	2.5 Safety instructions that apply to truck crane driving...............................................  57
	2.6 Safety instructions for truck crane work............................................................  57
	2.7 Safety indications for welding work.................................................................  59
3 Information for operations planning.......................................................................  63
	3.1 Safety instructions.................................................................................  63
		3.1.1 Intended use..................................................................................  63
		3.1.2 Organisational measures.......................................................................  63
		3.1.3 Personnel qualifications......................................................................  64
	3.2 Operations planning.................................................................................  65
		3.2.1 Prerequisites for operations planning.........................................................  65
		3.2.2 Information for operations planning contained in the user information .......................  66
4 Description of the truck crane vehicle section............................................................  69
	4.1 Overview of the operating and display elements......................................................  69
		4.1.1 Overview of the vehicle.......................................................................  69
		4.1.2 Overview of the driverโ€™s cab..................................................................  72
			Top view of driverโ€™s cab.......................................................................  72
			Overhead in the driverโ€™s cab....................................................................  75
			Below the front instrument panel................................................................  76
			To the rear in the driverโ€™s cab.................................................................  77
		4.1.3 Front instrument panel........................................................................  78
			Left-hand insert................................................................................  78
			Tachograph insert...............................................................................  80
			Tachometer insert..............................................................................  82
			Right-hand insert...............................................................................  84
		4.1.4 Side instrument panel.........................................................................  86
			Insert 1 with Version 1........................................................................  86
			Insert 1 with Version 2.........................................................................  88
			Heating insert..................................................................................  90
			Insert for auxiliary heater...................................................................  91
			Transmission operating elements.................................................................  92
		4.1.5 Operating elements on the steering column.....................................................  93
		4.1.6 Connections for hand-held control.............................................................  94
		4.1.7 Switch boxes for the outriggers/electronic level/outrigger pressure indicator................  95
	4.2 Functional description of the display and operating elements.......................................  97
		4.2.1 On the instrument panels......................................................................  97
			Diesel engine...................................................................................  97
			Transmission with automatic gear change.........................................................  99
			Axle drive...................................................................................... 103
			Brakes.......................................................................................... 104
			Steering........................................................................................ 105
			Separate steering............................................................................... 106
			Suspension...................................................................................... 107
			Hydraulic system................................................................................ 107
			Electrics....................................................................................... 108
			Level adjustment system........................................................................ 111
			Tachograph...................................................................................... 112
			Speedometer insert............................................................................. 113
			Heating system................................................................................. 114
			Air-conditioning system......................................................................... 115
			Auxiliary heater with timer..................................................................... 115
			Other operating elements....................................................................... 116
		4.2.2 On the steering column........................................................................ 119
			Ignition lock................................................................................... 119
			Multipurpose switch, right...................................................................... 119
			Multipurpose switch, left....................................................................... 121
		4.2.3 Overhead in the driverโ€™s cab.................................................................. 123
			Roof ventilator................................................................................. 123
			Cab lighting.................................................................................... 123
		4.2.4 To the rear in the driverโ€™s cab............................................................... 124
			Diesel engine/ transmission/ electronics diagnostic system...................................... 124
	4.3 Other operating elements on the carrier............................................................. 125
		Keys................................................................................................ 125
		Doors............................................................................................... 125
		Windows............................................................................................. 127
		Access ladders...................................................................................... 128
		Ladders............................................................................................. 128
		Front flap.......................................................................................... 131
		Fire extinguisher................................................................................... 131
5 Diesel engine............................................................................................. 135
	5.1 Starting/turning off the diesel engine.............................................................. 135
		5.1.1 CHECKLIST: Starting the diesel engine......................................................... 135
		5.1.2 CHECKLIST: in winter.......................................................................... 138
		5.1.3 Checks prior to starting vehicle engine....................................................... 139
			Checking the shut- off valves in the hydraulic system.......................................... 139
			Switching on the battery master switch......................................................... 139
			Checking coolant level.......................................................................... 140
			Checking the hydraulic oil level............................................................... 141
			Check diesel engine oil level................................................................... 141
			Filling up engine oil.......................................................................... 142
		5.1.4 Refuelling.................................................................................... 144
		5.1.5 Starting the diesel engine.................................................................... 145
			Switching on the ignition...................................................................... 145
			Starting the diesel engine..................................................................... 147
			Set idling speed................................................................................ 149
		5.1.6 Checks after the diesel engine has been started............................................... 151
			Check instruments.............................................................................. 151
	5.2 Shutting down the diesel engine..................................................................... 153
		5.2.1 In a normal situation: ignition lock.......................................................... 153
		5.2.2 In an emergency situation, with the emergency stop switch..................................... 154
		5.2.3 In an emergency, using the air intake inhibitor............................................... 155
			Switching on the air intake inhibitor........................................................... 155
			Releasing the air intake inhibitor manually..................................................... 156
	5.3 Operation if equipped with dual tank................................................................ 157
		5.3.1 Checking the fuel level and refuelling........................................................ 157
			Checking the fuel level........................................................................ 157
			Refuelling...................................................................................... 158
		5.3.2 Switching over the fuel supply................................................................ 159
			Switching over to the dual tank................................................................. 159
			Switching to the fuel tank...................................................................... 160
6 Driving the truck crane................................................................................... 163
	6.1 Checks and adjustments before driving............................................................... 163
		6.1.1 CHECKLIST: Condition of the truck crane for on-road driving................................... 163
		6.1.2 Checking the condition of the truck crane..................................................... 169
			Checking the reservoir of the windscreen washing system...................................... 169
			Warning plates for vehicle width................................................................ 169
			Checking the tyres............................................................................. 170
			Check the change- over to driving mode......................................................... 170
			Checking the electrical system................................................................. 171
			Checking the mirror settings................................................................... 171
			Checking the compressed-air system............................................................. 172
			Checking the suspension........................................................................ 172
			Checking on-road level........................................................................ 173
			Checking the transverse differential locks..................................................... 173
			Checking the longitudinal differential locks.................................................. 173
			Checking the steering locks................................................................... 174
			Checking the Boom not set down warning lamp..................................................... 174
		6.1.3 Adjusting the seat and the steering column.................................................... 175
			Adjusting the driverโ€™s seat.................................................................... 175
			Adjusting the passenger seat................................................................... 176
			Adjusting the steering column.................................................................. 177
		6.1.4 Tachograph.................................................................................... 179
	6.2 General operation................................................................................... 185
		6.2.1 Operating the transmission with automatic gear change......................................... 185
			Switching on.................................................................................... 185
			Selecting the driving direction................................................................ 186
			Starting........................................................................................ 187
			Select the transmission operating mode........................................................ 188
			Driving and changing gears...................................................................... 189
			Changing the direction of travel................................................................ 191
			Stopping the truck crane........................................................................ 191
			Shifting the transmission to neutral position.................................................. 192
			Gear position L................................................................................. 192
			Manoeuvring mode................................................................................ 194
			On the roller type dynamometer.................................................................. 195
			Starting at extremely low temperatures......................................................... 195
		6.2.2 Monitoring the control instruments while driving.............................................. 196
		6.2.3 Driving downhill.............................................................................. 200
			Starting on a downward slope................................................................... 200
			Monitoring the maximum permissible engine speed................................................. 201
			Preselecting gears.............................................................................. 202
			Engine retarder................................................................................. 202
			Eddy current retarder.......................................................................... 203
		6.2.4 Driving uphill................................................................................ 204
			Starting........................................................................................ 204
			Driving......................................................................................... 204
		6.2.5 Tempomat...................................................................................... 205
			Activating theTempomat......................................................................... 205
			Driving with the Tempomat...................................................................... 205
			Switching off the Tempomat..................................................................... 206
		6.2.6 Temposet...................................................................................... 207
			Switching Temposet on.......................................................................... 207
			Driving with the Temposet...................................................................... 207
			Temposet switching off.......................................................................... 207
		6.2.7 Shutting down the truck crane................................................................. 209
			Applying the parking brake..................................................................... 209
			Activating neutral position.................................................................... 209
			Turning off the diesel engine.................................................................. 209
			Securing the truck crane against rolling........................................................ 210
			Extended standstill............................................................................ 211
	6.3 Off-road driving.................................................................................... 213
		6.3.1 Longitudinal differential locks............................................................... 214
			Switching on thelongitudinal differential lock................................................. 214
			Switching off thelongitudinal differential locks............................................... 215
		6.3.2 Transverse differential locks in all driven axle lines........................................ 216
			Activating thetransverse differential locks................................................... 216
			Deactivating thetransverse differential locks................................................. 217
		6.3.3 Level adjustment system....................................................................... 218
			Activating the level adjustment system......................................................... 218
			Bring the truck crane into On-road level........................................................ 219
			Tilting the truck crane lengthwise or crosswise................................................. 219
			Raising or lowering the entire truck crane.................................................... 220
			Deactivating the level adjustment system........................................................ 220
		6.3.4 Freeing an immobilized truck crane............................................................ 221
			Freeing the truck crane by its own power...................................................... 221
			Towing free forward............................................................................ 222
			Towing free to the rear........................................................................ 222
	6.4 Separate steering................................................................................... 223
		6.4.1 Functions..................................................................................... 223
			Activation procedures.......................................................................... 223
			Steering modes.................................................................................. 223
			Operating modes................................................................................. 224
		6.4.2 Switching on separate steering................................................................ 224
		6.4.3 Selecting operating mode...................................................................... 226
		6.4.4 Steering axle lines with separate steering.................................................... 226
			In the Automatic operating mode................................................................ 226
			In the Manual operating mode.................................................................. 227
		6.4.5 Switching off separate steering and locking the steering...................................... 228
			Switching off separate steering................................................................. 228
			Locking the steering.......................................................................... 228
	6.5 Heating and ventilating the driverโ€™s cab............................................................ 231
		6.5.1 Heating system................................................................................ 231
			Switching the heater on and off................................................................. 231
			Setting the temperature........................................................................ 231
			Setting recirculated air/fresh air............................................................. 231
			Setting air distribution...................................................................... 232
			Ventilating the driverโ€™s cab.................................................................... 233
		6.5.2 Roof ventilator............................................................................... 234
		6.5.3 Auxiliary heater with timer................................................................... 235
			Preheating...................................................................................... 235
			Setting air distribution...................................................................... 235
			Setting recirculated air/fresh air operation................................................... 235
			Switching on the auxiliary heater............................................................... 236
			Switching off the auxiliary heater.............................................................. 237
			Setting time and weekday........................................................................ 237
			Saving automatic heating start................................................................. 238
			Setting automatic heating duration.............................................................. 239
			Switching automatic heating start on/off........................................................ 239
			Setting remaining time......................................................................... 240
	6.6 Air-conditioning system............................................................................. 241
		Switching on........................................................................................ 241
		Setting the air distribution........................................................................ 242
		Switching off....................................................................................... 242
		6.6.1 Air conditioning.............................................................................. 243
			How to use the airconditioning effectively..................................................... 243
			Drying air in the driverโ€™s cab.................................................................. 244
	6.7 Towing a trailer.................................................................................... 245
		Effects on the axle loads........................................................................... 245
		Coupling the trailer............................................................................... 246
		Connecting the supply lines........................................................................ 247
		Removing supplylines.............................................................................. 248
		Uncoupling the trailer............................................................................. 248
		Test position of the parking brake when towing a trailer............................................ 250
7 Driving mode and rigging for on-road driving.............................................................. 253
	7.1 Driving modes....................................................................................... 253
		Information about the axle loads.................................................................... 253
		7.1.1 How to use the tables........................................................................ 254
		7.1.2 Tables for maximum axle load 12t............................................................. 255
			For 14.00 R25 tyres............................................................................. 255
			For 16.00 R25 tyres............................................................................. 256
			For 20.50 R25 tyres............................................................................. 257
	7.2 Rigging work for driving with a trailer............................................................. 259
		7.2.1 Switching on the slewing gear freewheel....................................................... 260
			Prerequisites................................................................................... 260
		7.2.2 Switching on boom floating position........................................................... 262
			Setting the main boom down on the trailer....................................................... 262
		7.2.3 Switching on boom pretensioning............................................................... 264
8 Malfunctions in driving mode.............................................................................. 269
	8.1 Emergency stop device on carrier.................................................................... 269
		8.1.1 Diesel engine emergency stop switch........................................................... 269
			Emergency stop switch.......................................................................... 269
			Resetting the emergency stop switch............................................................. 270
	8.2 What to Do in the Event of a Breakdown in Road Traffic.............................................. 271
	8.3 Towing the truck crane.............................................................................. 273
		8.3.1 Towing in the case of engine or transmission damage........................................... 273
			Towing the truck crane out of the danger area................................................... 274
			Longer distances................................................................................ 274
			Compressed-air supply for diesel engine failure................................................. 276
			Electric power supply........................................................................... 276
			Axle drives..................................................................................... 277
			Parking brake................................................................................... 277
			Mechanically releasing the parking brake........................................................ 278
			Towing procedure................................................................................ 278
			Removing mechanical locking from all spring- loaded brake cylinders............................ 279
			Tow starting.................................................................................... 279
	8.4 Wheel and tyres..................................................................................... 281
		8.4.1 Wheel change.................................................................................. 281
			Removing a damaged wheel........................................................................ 281
			Removing thewheel from the spare wheel holder.................................................. 282
			Mounting a damaged wheel on thespare wheel holder.............................................. 283
			Mounting the spare wheel....................................................................... 283
		8.4.2 Filling the tyres yourself at tyre inflator connection........................................ 285
			Connecting the filling hose..................................................................... 285
			Filling the tyres............................................................................... 286
			Removing the tyre inflator hose................................................................. 286
	8.5 Tilt driver's cab forward........................................................................... 287
		8.5.1 Prerequisites and information on tilting...................................................... 287
		8.5.2 Tilting/lowering the driver's cabin.......................................................... 288
			Operating the hand pump......................................................................... 288
			Tilting the driver's cab........................................................................ 288
			Lowering the driver's cab...................................................................... 290
	8.6 Emergency operation for lifting the main boom....................................................... 291
		Functions........................................................................................... 291
		Accessories......................................................................................... 291
		8.6.1 Connecting/disconnecting the hose............................................................. 292
			Establishing hose connections................................................................... 292
			Disconnecting the hose.......................................................................... 292
		8.6.2 Establishing required hydraulic circuits..................................................... 293
		8.6.3 Switching the continuous operation on and off................................................. 294
		8.6.4 Performing emergency operation................................................................ 295
		8.6.5 After the emergency activation............................................................... 295
	8.7 Electrical system................................................................................... 297
		8.7.1 Inserts....................................................................................... 298
		8.7.2 Fuses......................................................................................... 300
			Fuses in thedriver's cab....................................................................... 300
			Fuses in batterybox............................................................................ 304
			Fuses on I/O circuit boards.................................................................... 305
			Fuses for additional equipment.................................................................. 306
	8.8 Troubleshooting..................................................................................... 307
		8.8.1 Malfunctions on the diesel engine............................................................. 307
			When operating with the dual tank............................................................... 309
		8.8.2 Differential lock malfunctions................................................................ 309
		8.8.3 Malfunctions of the transmission with automatic gear change................................... 310
		8.8.4 Steering malfunctions......................................................................... 311
		8.8.5 Service brake malfunctions.................................................................... 312
		8.8.6 Outrigger malfunctions........................................................................ 312
		8.8.7 Tachograph malfunctions....................................................................... 313
		8.8.8 Suspension locking system malfunctions........................................................ 314
		8.8.9 Level adjustment system malfunctions.......................................................... 314
		8.8.10 Malfunctions in the carrier electronic system................................................ 315
			Reading error messages on carrier............................................................... 315
			Reading error messages in the driver's cab...................................................... 317
	8.9 Procedure in the event of malfunctions.............................................................. 321
		8.9.1 Switching on emergency operation in cooling water circuit..................................... 321
		8.9.2 What to do if there is a transmission malfunction............................................. 323
			Error messages on the Transmission display...................................................... 323
			Calling up error codes......................................................................... 324
		8.9.3 Emergency operation of the solenoid valves for the outriggers................................. 326
			Pressure build-up valve......................................................................... 327
			Position and allocation of the solenoid valves.................................................. 328
		8.9.4 Separate steering emergency operation......................................................... 330
			Moving the steering into on-road driving........................................................ 330
9 Technical Information on Carrier.......................................................................... 335
	9.1 Technical description of the carrier................................................................ 335
		9.1.1 Crane carrier................................................................................. 335
		9.1.2 Driver's cab.................................................................................. 335
		9.1.3 Drive units................................................................................... 336
		9.1.4 Engine cooling system......................................................................... 336
		9.1.5 Hydraulic system.............................................................................. 336
		9.1.6 Steering...................................................................................... 337
		9.1.7 Suspension system............................................................................. 337
		9.1.8 Outriggers.................................................................................... 338
		9.1.9 Compressed air system......................................................................... 339
		9.1.10 Service brake................................................................................ 339
		9.1.11 Parking brake................................................................................ 340
		9.1.12 Engine retarder.............................................................................. 340
		9.1.13 Secondary consumers......................................................................... 340
		9.1.14 Towing the crane............................................................................. 340
		9.1.15 Towing a trailer............................................................................. 340
		9.1.16 Electrical system............................................................................ 341
		9.1.17 Rotary transmission.......................................................................... 341
	9.2 Technical data...................................................................................... 343
		9.2.1 Dimensions and weights of the truck crane..................................................... 344
			Dimensions for driving on public roads........................................................ 345
			Total weight and axle loads..................................................................... 345
		9.2.2 Dimensions and weights of removable parts..................................................... 346
			Spare wheel..................................................................................... 346
			Outriggers...................................................................................... 346
		9.2.3 Carrier....................................................................................... 347
			Diesel engine................................................................................... 347
			Manual transmission............................................................................ 347
			Transfer case................................................................................... 347
			Axle lines...................................................................................... 347
			Steering........................................................................................ 348
			Tyres........................................................................................... 348
			Vehicle's electrical system..................................................................... 348
			Tools........................................................................................... 348
			Towingcoupling................................................................................. 348
			Outriggers...................................................................................... 349
			Driving speeds.................................................................................. 350
			Climbing ability................................................................................ 350
			Turning circle radiuses........................................................................ 351
10 Index.................................................................................................... 355
	A....................................................................................................... 357
	B....................................................................................................... 357
	C....................................................................................................... 358
	D....................................................................................................... 360
	E....................................................................................................... 362
	F....................................................................................................... 362
	H....................................................................................................... 363
	I....................................................................................................... 364
	K....................................................................................................... 364
	L....................................................................................................... 364
	M....................................................................................................... 365
	O....................................................................................................... 366
	P....................................................................................................... 367
	R....................................................................................................... 367
	S....................................................................................................... 367
	T....................................................................................................... 369
	V....................................................................................................... 371
	W....................................................................................................... 371
Additional pages............................................................................................ 377
	SLI override............................................................................................ 377
	Controls for crane cabin heating........................................................................ 389
	New outriggers control units............................................................................ 391
		New control unit.................................................................................... 392
		Old control unit.................................................................................... 392
		Outriggers.......................................................................................... 393
		Outrigger pressure indicator........................................................................ 393
		Inclination indicators.............................................................................. 393
Correction sheet............................................................................................ 397
	Accepting the telescope status.......................................................................... 397
11 Description of the crane section of thetruckcrane...................................................... 403
	11.1 Overview of the operating and display instruments.................................................. 403
		11.1.1 Overview of the crane section................................................................ 403
		11.1.2 Overview of crane cab........................................................................ 406
		11.1.3 Operating elements on the front panel........................................................ 408
		11.1.4 Operating elements on the side panel......................................................... 409
			Left side of the side panel.................................................................... 409
			Top of the side panel.......................................................................... 410
			Heating insert1............................................................................... 412
			Heating insert2................................................................................ 413
		11.1.5 Control consoles............................................................................. 414
			Left-hand control console....................................................................... 414
			Right-hand control console..................................................................... 415
		11.1.6 Control lever configuration.................................................................. 416
			Version 1 (standard)............................................................................ 416
			Version 2 (additional equipment)................................................................ 417
		11.1.7 Crane control insert......................................................................... 418
		11.1.8 Main menu โ€“ crane control display............................................................ 420
		11.1.9 Crane control display โ€“ submenus............................................................. 422
			Counterweight submenu.......................................................................... 422
			Superstructure lock submenu................................................................... 423
			Outrigger/ electronic level/ outrigger pressure display submenu.............................. 424
			Semi-automatic telescoping submenu............................................................. 426
			Power unit speeds submenu...................................................................... 428
			Control instruments submenu..................................................................... 429
			Settings/Displays submenu..................................................................... 430
			Submenu Driving................................................................................ 432
			Error menu...................................................................................... 435
			Working range limitation submenu............................................................... 436
		11.1.10 SLI insert.................................................................................. 438
		11.1.11 Hand-held control........................................................................... 443
		11.1.12 Switch boxes for outrigger/electronic level/outrigger pressure display...................... 444
			Operating elements for the outriggers........................................................... 445
			Display elements for the outrigger pressure indicator........................................... 445
			Operating and display elements for the electronic level........................................ 445
	11.2 Functional description of the display and operatingelements...................................... 447
		11.2.1 Diesel engine................................................................................ 447
			On the side panel.............................................................................. 447
			On the crane control display................................................................... 448
		11.2.2 Crane control................................................................................ 448
			Crane control insert........................................................................... 448
			On the crane control display.................................................................... 452
		11.2.3 Outrigger, electronic level, outrigger pressure indicator.................................... 453
			On the hand-held control........................................................................ 453
			On the display fields of the carrier............................................................ 456
			In the Settings/ Display submenu................................................................ 458
			In the Outrigger/ electronic level/ outrigger pressure display submenu......................... 459
		11.2.4 Counterweight submenu........................................................................ 463
			Counterweight submenu.......................................................................... 463
		11.2.5 Superstructure lock submenu.................................................................. 466
			Locking the turntable......................................................................... 466
			Displays........................................................................................ 467
			Houselock....................................................................................... 468
		11.2.6 Hoists....................................................................................... 469
			Main hoist...................................................................................... 469
			Auxiliary hoist................................................................................. 471
		11.2.7 Slewing gear................................................................................. 472
		11.2.8 Derricking gear.............................................................................. 473
			Derricking lattice extension.................................................................... 475
		11.2.9 Telescoping mechanism........................................................................ 476
			Control consoles................................................................................ 476
			Control lever for telescoping................................................................... 476
			Telescoping submenu............................................................................ 478
		11.2.10 Hydraulic system............................................................................ 483
			Control consoles................................................................................ 483
			In the Settings/ Displays submenu.............................................................. 483
			In the Control instruments submenu.............................................................. 484
			In the Error messages submenu................................................................... 484
		11.2.11 Safe load indicator (SLI)................................................................... 485
			Input elements with displays.................................................................... 485
			Display elements................................................................................ 489
			Information displays............................................................................ 493
			On the front panel.............................................................................. 496
		11.2.12 Electricity, lighting, windscreen wiper/washing system...................................... 497
			Electricity..................................................................................... 497
			Lighting........................................................................................ 497
			Windscreen wiper/washing system............................................................... 498
		11.2.13 Heating system.............................................................................. 500
			Insert1........................................................................................ 500
			Insert2........................................................................................ 501
			Air-conditioning system......................................................................... 502
		11.2.14 On the hand-held control.................................................................... 503
			Connections on the truck crane.................................................................. 503
			Diesel engine operating panel.................................................................. 504
			Horn button..................................................................................... 504
			Outrigger/electronic level operating panel..................................................... 504
			Pre-selection button for emergency operation.................................................... 505
			Two-hand operating panel........................................................................ 506
		11.2.15 Other operating elements of the crane cab................................................... 508
			Keys............................................................................................ 508
			Crane cab door.................................................................................. 508
			Windows......................................................................................... 509
			Cab lighting.................................................................................... 510
			Diagnostics plugs............................................................................... 510
			Fire extinguisher............................................................................... 511
	11.3 Functional description of the display and operating elements for driving from inside the cr....... 513
		11.3.1 Diesel engine................................................................................ 513
		11.3.2 Submenu "Driving"............................................................................ 514
		11.3.3 Transmission................................................................................. 516
		11.3.4 Axle drive................................................................................... 521
		11.3.5 Brakes....................................................................................... 524
		11.3.6 Steering..................................................................................... 525
			On the crane control display................................................................... 525
			At the control consoles........................................................................ 530
	11.4 Functional description of the safety devices....................................................... 531
		11.4.1 Safe load indicator (SLI).................................................................... 531
		11.4.2 Lowering limit switch........................................................................ 533
		11.4.3 Lifting limit switch......................................................................... 534
			Overriding the lifting limit switch shutdown................................................... 534
12 Crane operation.......................................................................................... 539
	12.1 Checks and adjustments before crane operation...................................................... 539
		12.1.1 CHECKLIST: When truck crane is rigged........................................................ 539
		12.1.2 Adjusting the front console and the crane cab seat........................................... 546
			Adjusting the front console.................................................................... 546
			Adjusting the crane cab......................................................................... 547
		12.1.3 Checking the condition of the truck crane.................................................... 548
			Checking the reservoir of the windscreen washing system......................................... 548
			Check the fuel level in the tank.............................................................. 548
			Visual inspection of the entire crane........................................................... 549
			Checking the electrical system.................................................................. 549
			Checking the position of the hoist ropes........................................................ 550
		12.1.4 Checking the safety devices.................................................................. 551
			Checking the safe load indicator................................................................ 551
			Checking the lifting limit switch.............................................................. 552
			Checking the seat contact switch and dead man's switch system................................... 552
			Crane control emergency stop.................................................................... 553
		12.1.5 Preheating the hydraulic oil................................................................. 554
			If the oil temperature is between 0C and โ€“15C............................................... 554
			If the oil temperature is below โ€“15C:....................................................... 554
		12.1.6 Locking/unlocking the turntable.............................................................. 555
			Superstructure lock submenu................................................................... 556
			Slew to the locking point ..................................................................... 557
			Lock the turntable............................................................................. 558
			Unlock the turntable........................................................................... 558
			Error display when locking the turntable........................................................ 559
		12.1.7 Switching houselock on/off................................................................... 560
			Superstructure lock submenu................................................................... 560
			Switching on the houselock..................................................................... 561
			Switching off the houselock.................................................................... 563
	12.2 Starting and stopping the diesel engine from thesuperstructure.................................... 565
		12.2.1 When starting the engine the first time in the day........................................... 565
		12.2.2 Starting the diesel engine from the crane cab................................................ 567
			Inspections on the carrier before starting...................................................... 567
			Switching on the ignition...................................................................... 567
			Crane control lamp test........................................................................ 568
			Lamp test forelectrics........................................................................ 570
			Alignment of switching conditions............................................................... 570
			Checking the fuel level......................................................................... 571
			Starting the diesel engine..................................................................... 572
		12.2.3 Checks after the diesel engine has been started.............................................. 574
			Checks on the instrument panel.................................................................. 574
			Checks on the Crane control display............................................................. 574
		12.2.4 Shutting down the diesel engine.............................................................. 577
			In normal operation............................................................................. 577
			In emergency.................................................................................... 578
	12.3 Operating the safe load indicator (SLI)............................................................ 579
		12.3.1 Switching on the SLI......................................................................... 579
			Switching on.................................................................................... 579
			Lamp test on the SLI............................................................................ 581
			Display brightness.............................................................................. 581
		12.3.2 Entering the rigging mode.................................................................... 583
			Entering SLI code ............................................................................. 584
			Entering a reeving............................................................................. 587
			Inputting individual components................................................................. 588
		12.3.3 Checks before working with the crane......................................................... 591
		12.3.4 During crane work............................................................................ 595
			Continuous displays............................................................................. 595
			Optional displays.............................................................................. 597
		12.3.5 SLI pre-warning and SLI shutdown............................................................. 598
			SLI early warning............................................................................... 598
			SLI shutdown.................................................................................... 599
			Error message................................................................................... 601
			Error messages with additional optical displays................................................. 602
			SLI override................................................................................... 603
		12.3.6 Displaying and entering the time and date.................................................... 604
			Display......................................................................................... 604
			Input........................................................................................... 604
	12.4 Crane work with main boom.......................................................................... 607
		12.4.1 External influences during crane operation................................................... 607
			Horizontal alignment............................................................................ 607
			Safe distances................................................................................. 607
			Monitoring wind speed without an anemometer..................................................... 608
			Monitoring wind speed with an anemometer........................................................ 609
			If the maximum permitted wind speed has been exceeded........................................... 610
			Permissible wind load.......................................................................... 611
			Earthing the load............................................................................... 611
		12.4.2 Permissible slewing ranges and working positions for crane work.............................. 613
			360 slewing range.............................................................................. 613
			Working position 0rearwards................................................................... 613
			Set-up position 180 forwards................................................................... 614
			If the truck crane is free on wheels............................................................ 614
		12.4.3 Main hoist................................................................................... 615
			Switching on the main hoist..................................................................... 615
			Lifting and lowering........................................................................... 616
			Switching off the main hoist................................................................... 619
		12.4.4 Auxiliary hoist.............................................................................. 620
			Switching on the auxiliary hoist............................................................... 620
			Lifting and lowering........................................................................... 621
			Switching off the auxiliary hoist.............................................................. 621
		12.4.5 Derricking gear.............................................................................. 622
			Switching on the derricking gear................................................................ 622
			Raising and lowering............................................................................ 623
			Switching off the derricking gear.............................................................. 624
			Automatic speed limitation..................................................................... 624
			Lowering the boom to horizontal position........................................................ 625
		12.4.6 Slewing gear................................................................................. 627
			Switching on the slewing gear.................................................................. 627
			Prerequisites................................................................................... 628
			Slewing......................................................................................... 628
			Braking the slewing movement.................................................................... 631
			Tracking the slewing gear....................................................................... 632
			Switching off the slewing gear................................................................. 633
			Automatic speed limitation..................................................................... 633
		12.4.7 Telescoping mechanism........................................................................ 635
			Fixed length, intermediate length, telescoping length.......................................... 635
			Telescoping..................................................................................... 637
			Switching on the telescoping mechanism.......................................................... 639
			Pre-settings.................................................................................... 639
			Telescoping..................................................................................... 641
			Switching off the telescoping mechanism......................................................... 644
			Telescoping in fully automatic mode............................................................. 644
			Telescoping the main boom on the horizontal..................................................... 650
		12.4.8 Possible movement combinations............................................................... 651
		12.4.9 High-speed mode.............................................................................. 652
			Switching on the high speed function............................................................ 652
			Derricking gear/ telescoping mechanism.......................................................... 652
			Hoists.......................................................................................... 653
		12.4.10 Cooling the hydraulic oil................................................................... 654
			Standard oil cooler............................................................................ 654
			Additional oil cooler.......................................................................... 654
	12.5 Adjustments and displays whilst operating the crane................................................ 655
		12.5.1 Adjusting the brightness of the displays..................................................... 655
		12.5.2 Setting characteristic curves for the control lever......................................... 656
		12.5.3 Adjusting power unit speeds.................................................................. 658
		12.5.4 Setting a constant engine speed.............................................................. 660
			Increasing the constant engine speed............................................................ 661
			Decreasing the constant engine speed............................................................ 661
			Exceeding the constant engine speed............................................................. 661
		12.5.5 Inclining the crane cab...................................................................... 662
		12.5.6 Adjusting the windscreen wiper stroke interval............................................... 663
		12.5.7 Using the directional spotlight for the working area......................................... 664
			Switching spotlights on/off..................................................................... 664
			Adjusting the direction........................................................................ 664
		12.5.8 Display operating hours...................................................................... 665
		12.5.9 Warning message submenu...................................................................... 667
		12.5.10 Error menu.................................................................................. 670
	12.6 Working range limiter.............................................................................. 673
		12.6.1 Opening the working range limitation submenu................................................. 674
		12.6.2 Reading current settings..................................................................... 675
			Display monitoring switched on/off.............................................................. 675
			Reading the limit values entered............................................................... 675
		12.6.3 Entering a limit value for a maximum overall height.......................................... 677
		12.6.4 Entering a limit value for a maximum working radius.......................................... 678
		12.6.5 Entering limit values for maximum slewing angles............................................. 679
			Displays in the submenu working range limitation................................................ 679
			Presentation of slewing angles.................................................................. 680
			Inputting the slewing angle.................................................................... 681
		12.6.6 Entering point data for objects.............................................................. 682
			Presentation of defined objects................................................................ 682
			Selecting and deleting point data............................................................. 683
			Entering point data............................................................................ 684
		12.6.7 Entering limit values manually.............................................................. 686
			Limit values for overall height, working radius or slewing angle................................ 686
			Manual point data entry......................................................................... 687
		12.6.8 Switching monitoring on and off.............................................................. 689
			Switching monitoring on......................................................................... 689
			Switching monitoring off........................................................................ 690
		12.6.9 Shutdown caused by working range limiter..................................................... 691
			Crane movements which are switched off.......................................................... 691
			Bypassing shutdown............................................................................. 692
			Error messages on shutting down................................................................. 692
	12.7 Driving the truck crane from the crane cab......................................................... 693
		12.7.1 Driving route................................................................................ 694
		12.7.2 Preparing to drive........................................................................... 695
			In the driver's cab............................................................................. 695
			Preconditions for driving without a load........................................................ 695
			Preconditions for driving with a load........................................................... 696
		12.7.3 Opening/closing the driving submenu.......................................................... 697
			Opening the submenu automatically.............................................................. 697
			Opening the submenu manually.................................................................... 698
			Closing the Driving submenu.................................................................... 699
		12.7.4 Steering..................................................................................... 700
			Switching on the steering function.............................................................. 700
			Adapting the steering direction to the superstructure setting................................... 700
			Displays when steering.......................................................................... 701
			Normal steering mode............................................................................ 701
			Separate steering............................................................................... 702
		12.7.5 Operating the transmission from the crane cab................................................ 707
			Direction of travel............................................................................. 707
			Switching the crane hydraulic system on/off..................................................... 708
			Selecting the gear position.................................................................... 708
		12.7.6 Driving the rigged truck crane............................................................... 709
			Driving......................................................................................... 710
			Checks while driving........................................................................... 711
			Aligning the free- on-wheels truck crane horizontally........................................... 711
		12.7.7 Possible connections......................................................................... 712
			Longitudinal differential lock................................................................. 713
			Transverse differential locks................................................................... 714
		12.7.8 After driving................................................................................ 715
	12.8 Work breaks........................................................................................ 717
		12.8.1 Short work breaks............................................................................ 717
		12.8.2 Work breaks lasting more than 8 hours........................................................ 717
			Securing the truck crane against unauthorized use............................................... 718
	12.9 Heating and ventilating the crane cab.............................................................. 719
		12.9.1 Heating system............................................................................... 719
			Switching on the heating........................................................................ 720
			Switching the heating off....................................................................... 720
			Adjusting the air volume........................................................................ 721
			Regulating the temperature...................................................................... 721
			Setting recirculated air/fresh air.............................................................. 721
			Setting air distribution....................................................................... 722
			Setting time and weekday........................................................................ 723
			Saving automatic heating start................................................................. 724
			Setting automatic heating duration.............................................................. 725
			Switching automatic heating start on/off........................................................ 726
			Setting remaining time.......................................................................... 727
		12.9.2 Air-conditioning system...................................................................... 728
			Switching on.................................................................................... 728
			Setting air distribution...................................................................... 729
			Switching off................................................................................... 729
			How to use the air conditioning effectively..................................................... 729
			Drying the air in the crane cab................................................................. 730
13 Rigging work............................................................................................. 733
	13.1 Checklists for rigging work for crane operation with main boom..................................... 733
		13.1.1 CHECKLIST: Rigging........................................................................... 733
		13.1.2 CHECKLIST: Unrigging......................................................................... 737
	13.2 Choosing a suitable site........................................................................... 741
		13.2.1 Load bearing capacity of the ground and the outrigger........................................ 741
			Enlarging outrigger surface area................................................................ 743
		13.2.2 Safe distance from banks and pits............................................................ 744
		13.2.3 Earthing the truck crane..................................................................... 745
			Earthing the truckcrane........................................................................ 745
		13.2.4 Safe distance from electrical lines.......................................................... 746
	13.3 Rigging work after driving with trailer............................................................ 749
		13.3.1 Switching off the boom floating position..................................................... 750
		13.3.2 Switching off boom pre-tensioning............................................................ 751
		13.3.3 Switching off slewing gear freewheel......................................................... 752
			Prerequisites................................................................................... 752
			Before slewing.................................................................................. 754
	13.4 Rigging add-on parts in position for crane operation/ driving...................................... 755
		13.4.1 Folding mirrors in and out and adjusting..................................................... 756
			Main hoist mirrors.............................................................................. 756
			Mirror for monitoring the outriggers.......................................................... 757
		13.4.2 Pulling out/pushing in the stair tread on the crane cab...................................... 758
			Pulling out the stair thread.................................................................... 758
			Pushing in the stair thread.................................................................... 759
	13.5 Connecting/removing the hand-held control.......................................................... 761
		13.5.1 Connecting the hand-held control............................................................. 761
		13.5.2 Starting and turning off the diesel engine with connected hand- held control................. 762
			With the hand- held control.................................................................... 763
			From the driver's cab........................................................................... 764
			From the crane cab............................................................................. 765
		13.5.3 Removing the hand-held control............................................................... 766
	13.6 Outriggers......................................................................................... 767
		13.6.1 CHECKLIST: Extending the outriggers.......................................................... 767
		13.6.2 CHECKLIST: Retracting the outriggers......................................................... 769
		13.6.3 Permissible outrigger spans.................................................................. 771
			Outrigger span 6.825 x 6.20 m................................................................... 772
			Outrigger span 6.825 x 4.40 m................................................................... 772
			Outrigger span 6.825 x 2.32 m................................................................... 773
			Free on wheels.................................................................................. 774
		13.6.4 Preparing the truck crane.................................................................... 775
			Aligning horizontally.......................................................................... 775
			Locking the suspension......................................................................... 775
			Switching on/off display field on the carrier.................................................. 775
		13.6.5 Securing/releasing outrigger beams........................................................... 776
		13.6.6 Extending/retracting the outrigger beams..................................................... 777
			With the hand- held control..................................................................... 777
			From the switch boxes........................................................................... 780
			From the crane cab.............................................................................. 782
			Setting outrigger spans......................................................................... 785
		13.6.7 Moving the outrigger pads into working/driving position...................................... 787
			Moving the outrigger pads into working position................................................. 787
			Moving the outrigger pads into driving position................................................ 788
		13.6.8 Extending/retracting the outrigger cylinders................................................. 789
			With the hand- held control..................................................................... 790
			From the switch boxes........................................................................... 793
			From the crane cab.............................................................................. 797
		13.6.9 Checking the alignment of the truck crane.................................................... 801
			On the hand-held control........................................................................ 801
			On the switch boxes............................................................................ 803
			On the crane control display.................................................................... 805
		13.6.10 Horizontally aligning truck crane supported on outriggers................................... 809
			If the boom is in the boom support............................................................ 809
			If the boom is raised......................................................................... 809
			Automatic aligning.............................................................................. 809
		13.6.11 Aligning free on wheels truck crane horizontally............................................ 812
			When rigging.................................................................................... 812
			During crane work............................................................................... 813
		13.6.12 Outrigger pressure indicator................................................................ 815
			Outrigger pressure display in the crane cab..................................................... 815
			Outrigger pressure indicator on the carrier..................................................... 816
	13.7 Rigging/unrigging the counterweight................................................................ 817
		13.7.1 Counterweight parts and identification....................................................... 817
			Counterweight parts............................................................................ 817
			Identification.................................................................................. 818
		13.7.2 Counterweight versions....................................................................... 819
		13.7.3 Slinging points on the counterweight sections................................................ 822
		13.7.4 CHECKLIST: Rigging the counterweight......................................................... 823
		13.7.5 CHECKLIST: Unrigging the counterweight....................................................... 825
		13.7.6 Assembling the counterweight versions........................................................ 827
			Versions that can be installed on the turntable................................................ 828
			Placing the 1tbase plate...................................................................... 829
			Versions that can be assembled differently.................................................... 830
		13.7.7 Counterweight lifting unit................................................................... 835
			Open Counterweight sub-menu..................................................................... 835
			Checking the current hoist unit status......................................................... 836
			Display of incorrect statuses................................................................. 837
			Extending/retracting the lifting cylinder....................................................... 838
			Locking/unlocking counterweight................................................................ 840
		13.7.8 Removing/installing the counterweight sections ontheturntable.............................. 841
			Removing........................................................................................ 842
			Installing...................................................................................... 842
		13.7.9 Slewing with the rigged counterweight........................................................ 844
	13.8 Rigging work on the main boom...................................................................... 847
		13.8.1 Secure the main boom against being extended.................................................. 847
		13.8.2 Hook block on the bumper..................................................................... 849
			Picking up the hook block from the bumper....................................................... 849
			Attach the hook block to the bumper............................................................. 850
		13.8.3 Hook block on a separate vehicle............................................................. 851
			Picking up the hook block...................................................................... 852
			Setting down the hook block.................................................................... 852
		13.8.4 Reeving and unreeving the hoist rope......................................................... 854
			Rope end clamp.................................................................................. 854
			Positioning hoist rope......................................................................... 856
		13.8.5 Possible reeving methods..................................................................... 860
		13.8.6 Installing/removing lifting limit switch..................................................... 863
			Installing the lifting limit switch............................................................. 863
			Removing the lifting limit switch............................................................... 867
		13.8.7 Locking the lifting limit switch/releasing the lock.......................................... 869
			Locking......................................................................................... 869
			Releasing the lock............................................................................. 870
		13.8.8 Installing/removing the anemometer........................................................... 870
			Installing the anemometer...................................................................... 871
			Removing the anemometer........................................................................ 872
		13.8.9 Installing/removing the air traffic control light............................................ 873
14 Malfunctions during crane operation...................................................................... 879
	14.1 Emergency-stop devices for crane operation......................................................... 879
		14.1.1 Carrying out emergency-stop operations....................................................... 879
		14.1.2 Resetting the emergency-stop switch.......................................................... 881
	14.2 Procedure in the event of a malfunction during craneoperation.................................... 882
		If it is possible to lower the load................................................................. 882
		If it is not possible to lower the load............................................................. 882
	14.3 Electrical system.................................................................................. 883
		14.3.1 Inserts...................................................................................... 884
		14.3.2 Fuses........................................................................................ 886
			Fuses at the turntable.......................................................................... 886
			Fuses in the crane cab.......................................................................... 888
			Fuses on I/O circuit boards..................................................................... 890
		14.3.3 Fuses of the SLI............................................................................. 891
	14.4 Finding and eliminating malfunctions at the power units............................................ 893
		14.4.1 Malfunctions to the diesel engine during crane operation..................................... 893
		14.4.2 Malfunctions when operating with the hand-held control....................................... 894
		14.4.3 Malfunctions to the outriggers............................................................... 894
		14.4.4 Malfunctions to the main hoist............................................................... 896
		14.4.5 Malfunctions to the auxiliary hoist.......................................................... 898
		14.4.6 Derricking gear malfunctions................................................................. 900
		14.4.7 Malfunctions to the slewing gear............................................................. 902
		14.4.8 Malfunctions to the counterweight hoist unit................................................. 904
		14.4.9 Malfunctions to the hydraulic system/hydraulic oil cooler.................................... 905
		14.4.10 Malfunctions to the turntable lock.......................................................... 905
		14.4.11 Malfunctions to the telescoping mechanism................................................... 906
			Telescoping mechanism error messages............................................................ 908
		14.4.12 Malfunctions when driving from the crane cab................................................ 909
	14.5 Finding and eliminating malfunctions at the SLI.................................................... 911
		14.5.1 General malfunctions......................................................................... 911
		14.5.2 Error messages at the SLI insert............................................................. 912
			Table for error group 1........................................................................ 913
			Table for error group 3........................................................................ 916
			Table for error group 5........................................................................ 917
			Table for error group 6........................................................................ 918
			Table for error group 7........................................................................ 919
			Table for error group 8........................................................................ 919
		14.5.3 Checking SLI lines and connections........................................................... 920
			On the lattice extension....................................................................... 920
			At the truck crane.............................................................................. 921
	14.6 Finding and eliminating malfunctions at thecranecontrol.......................................... 923
		Program version of the crane control................................................................ 923
		14.6.1 General malfunctions......................................................................... 923
		14.6.2 Error messages on the crane control display.................................................. 924
			Symbols for devices............................................................................ 924
			Group symbols.................................................................................. 926
			Symbols for types of errors.................................................................... 928
			Allocation of the index displays............................................................... 929
			Table of errors at the control levers........................................................... 939
			Error messages via the Can bus.................................................................. 940
			Error messages concerning power units........................................................... 942
			System monitoring group error messages.......................................................... 943
			Carrier group error messages.................................................................... 945
		14.6.3 Connections for the crane control units...................................................... 946
			Position of the control unit connections........................................................ 946
		14.6.4 Unrigging the truck crane in the event of a defective controlunit........................... 948
			Required connections........................................................................... 948
			Example for unrigging with three control units.................................................. 950
			Replacing control units......................................................................... 952
	14.7 Emergency operations and programs.................................................................. 955
		14.7.1 Emergency telescoping program submenu........................................................ 957
			Starting the emergency program................................................................. 957
			Operating in the emergency program.............................................................. 958
			Exiting the emergency program................................................................... 959
		14.7.2 Emergency operation in the event of a failure of the operating elements in the crane cab..... 961
			Prerequisites................................................................................... 961
			Connecting the hand-held control................................................................ 962
			Starting the diesel engine with the hand-held control........................................... 962
			Pre-selecting a power unit..................................................................... 962
			Operating the power unit........................................................................ 963
			Stopping movements............................................................................. 966
			Stopping the operation in cases of emergency.................................................... 966
	14.8 Hydraulic emergency operation according toGermanemployers liability association guidelines....... 967
		14.8.1 Important instructions for hydraulic emergency operation..................................... 967
		14.8.2 Operating principle and accessories.......................................................... 969
			For emergency operation........................................................................ 969
			For the emergency supply........................................................................ 970
		14.8.3 Connecting/disconnecting hoses............................................................... 971
			For emergency operation with the transformer................................................... 971
			For emergency operation with the hand pump..................................................... 973
		14.8.4 Establishing the hydraulic circuits required................................................. 974
			Switching positions of the hand valves.......................................................... 974
			Additional switching operations for the main hoist.............................................. 976
			Additional switching operations for the slewing gear............................................ 977
		14.8.5 Operating in emergency mode.................................................................. 978
			With the hand pump.............................................................................. 979
			With transformer................................................................................ 979
			Emergency main hoist operation.................................................................. 979
			Emergency derricking gear operation............................................................. 980
			Emergency slewing gear operation................................................................ 981
		14.8.6 After emergency operation.................................................................... 982
			Establishing hydraulic circuits for crane operation .......................................... 982
			Disconnecting hoses............................................................................. 982
		14.8.7 Emergency supply of another crane............................................................ 983
			Connecting/disconnecting hoses.................................................................. 983
			Switching on/off the emergency supply........................................................... 984
15 Technical information for superstructure................................................................. 987
	15.1 Technical description of the superstructure........................................................ 987
		15.1.1 Turntable.................................................................................... 987
		15.1.2 Crane cab.................................................................................... 987
		15.1.3 Crane's hydraulic system..................................................................... 988
		15.1.4 Control system............................................................................... 989
		15.1.5 Main boom.................................................................................... 989
		15.1.6 Telescoping mechanism........................................................................ 989
		15.1.7 Hoists....................................................................................... 990
		15.1.8 Slewing gear................................................................................. 991
		15.1.9 Houselock.................................................................................... 991
		15.1.10 Derricking cylinder......................................................................... 991
		15.1.11 Electrical system.......................................................................... 992
		15.1.12 Counterweight............................................................................... 992
		15.1.13 Safety devices.............................................................................. 993
		15.1.14 Hand-held control........................................................................... 993
	15.2 Technical data..................................................................................... 995
		15.2.1 Maximum load bearing capacity (DIN/ISO/EN)................................................... 995
		15.2.2 Maximum load bearing capacity (ANSI B 30.5).................................................. 995
		15.2.3 Dimensions, weights and axle loads........................................................... 996
			Dimensions for driving on public roads........................................................ 997
			Total weight and axle loads..................................................................... 997
		15.2.4 Dimensions and weights of removable parts.................................................... 998
			Hook blocks and hook tackle..................................................................... 998
			Counterweightparts............................................................................. 998
			Counterweight versions.......................................................................... 998
		15.2.5 Technical data for superstructure............................................................1001
			Main hoist......................................................................................1001
			Auxiliary hoist (additional equipment)..........................................................1001
			Slewing gear....................................................................................1001
			Derricking gear.................................................................................1002
			Main boom.......................................................................................1002
			Lattice extension...............................................................................1002
			Operating speeds and times without a load......................................................1003
16 Index....................................................................................................1007
	A.......................................................................................................1009
	B.......................................................................................................1009
	C.......................................................................................................1010
	D.......................................................................................................1012
	E.......................................................................................................1014
	F.......................................................................................................1014
	H.......................................................................................................1015
	I.......................................................................................................1016
	K.......................................................................................................1016
	L.......................................................................................................1016
	M.......................................................................................................1017
	O.......................................................................................................1018
	P.......................................................................................................1019
	R.......................................................................................................1019
	S.......................................................................................................1019
	T.......................................................................................................1021
	V.......................................................................................................1023
	W.......................................................................................................1023

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