Grove Crane 8000-1 Operator Manual – PDF DOWNLOAD

Description

Grove Crane 8000-1 Operator Manual – PDF DOWNLOAD

FILE DETAILS:

Grove Crane 8000-1 Operator Manual – PDF DOWNLOAD

Language : English
Pages : 822
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Grove Crane 8000-1 Operator Manual – PDF DOWNLOAD

IMPORTANT INFORMATION
1. SAFETY
1.1 SAFETY INFORMATION 1-1
1.2 EXPLANATION OF WARNING LABELS IN THE MACHINE 1-2
1.2.1 HANDLING OF WARNING LABELS IN THE MACHINE 1-2
1.2.2 LABEL LAYOUT 1-3
1.2.3 DETAIL OF LABEL 1-10
1.3 SAFE OPERATING PRACTICES FOR MOBILE CRANES 1-19
1.4 SAFETY AT INSPECTION AND MAINTENANCE WORK 1-43
1.5 SAFETY DURING ASSEMBLY AND DISASSEMBLY WORK 1-46
1.6 CAUTIONS IN HANDLING OIL AND PAINT 1-47
1.7 SAFETY EQUIPMENT (OPTION) 1-48
2. OPERATION
2.1 TERMINOLOGY OF MACHINE EACH PART 2-1
2.2 LOCATIONS AND TERMS OF OPERATING CONTROLS 2-4
2.2.1 HANDING LEVER AND PEDAL 2-5
2.2.2 OPERATING SWITCHES 2-14
2.2.3 VARIOUS SETTING OF MONITOR 2-42
2.2.4 ANEMOMETER INSTALLATION (OPTION) 2-51
2.2.5 AIR CONDITIONER 2-52
2.2.6 AIR CONDITIONER FOR AUTO-IDLE STOP (AIS AIR CONDITIONER)
(OPTION) 2-58
2.2.7 AM/FM RADIO 2-61
2.2.8 1WAY CALL (TRANSMITTER) 2-72
2.2.9 MONITORING CAMERA (OPTION) 2-73
2.3 CRANE OPERATION 2-76
2.3.1 ADJUSTING THE OPERATOR’S SEAT 2-76
2.3.2 GETTING ON AND OFF FROM / TO OPERATOR’S CAB 2-78
2.3.3 STARTING AND STOPPING THE ENGINE 2-79
2.3.4 EMISSION CONTROL DEVICE 2-84
2.3.5 TIER4 FINAL INDUCEMENT CONTROL 2-100
2.3.6 AUTO IDLE STOP FUNCTION 2-111
2.3.7 FUNCTION LOCK LEVER 2-114
2.3.8 TRAVELING OPERATION 2-115
2.3.9 SWINGING OPERATION 2-118
2.3.10 BOOM RAISING/LOWERING OPERATION 2-123
2.3.11 HOOK HOISTING/LOWERING OPERATION 2-127
2.4 FREE FALL OPERATION 2-136
2.5 CLAMSHELL OPERATION 2-142
Published 11-10-17, Control #260-01 8000-1
8500-1 2
[ TABLE OF CONTENTS ]
2.5.1 PREPARATION WORK 2-144
2.5.2 CLAMSHELL WORK 2-148
2.6 HANDLING OF HYDRAULIC TAGLINE (OPTION) 2-149
2.7 HANDLING OF VIBRO HAMMER 2-152
2.8 OPERATION IN WEATHER CHANGE AND SPECIAL CIRCUMSTANCE 2-155
2.8.1 CAUTION AGAINST WIND 2-155
2.8.2 CAUTION AGAINST ELECTRIC SHOCK 2-167
2.8.3 CAUTION AGAINST RADIO WAVE INTERFERENCE 2-169
2.8.4 CAUTION AGAINST LIGHTNING 2-170
2.8.5 COUNTERMEASURE AGAINST EARTHQUAKE 2-170
3. LOAD SAFETY DEVICE
3.1 ARRANGEMENT OF EQUIPMENTS 3-3
3.2 TYPES AND FUNCTIONS OF EQUIPMENT 3-6
3.3 CONNECTING PROCEDURE OF WIRING 3-12
3.3.1 CRANE ATTACHMENT 3-13
3.4 FUNCTION OF MONITOR 3-20
3.5 OPERATING PROCEDURE OF MONITOR 3-21
3.5.1 SETTING OF CRANE CONFIGURATION 3-26
3.5.2 SELECTION OF MAIN/AUXILIARY HOOK SELECTION 3-35
3.5.3 SETTING OF WORK AREA LIMIT VALUE 3-36
3.6 SWING LIMITATION DEVICE (OPTION) 3-41
3.7 LOAD HISTORY (DATA LOGGER) 3-53
3.8 FUNCTION OF GROUND INCLINE INDICATOR (OPTION) 3-54
3.9 WARNING AND AUTO-STOP 3-56
3.9.1 CONTENT OF WARNING AND AUTO-STOP 3-56
3.9.2 CONTENT OF AUTO-STOP 3-57
3.9.3 RELEASING AUTO-STOP 3-58
3.10 INSPECTION 3-64
3.10.1 INSPECTION PROCEDURE WHEN ERECTING THE BOOM AFTER THE
ATTACHMENT ASSEMBLY WORK IS COMPLETED 3-64
3.10.2 INSPECTION AFTER ERECTING ATTACHMENT 3-66
3.11 CAUTIONS IN HANDLING LOAD SAFETY DEVICE 3-68
3.12 ERROR CODE DISPLAY AND MESSAGE 3-69
3.13 WARNING CODE LIST AND CONDITION, ACTION 3-82
3.14 CHECKING PROCEDURE OF LOAD SAFETY DEVICE 3-88
4. ASSEMBLY/DISASSEMBLY OF MAIN MACHINERY
4.1 SWING AND TRAVEL STABILITY 4-1
4.2 HANDLING THE REMOTE CONTROL SWITCH BOX 4-4
4.3 ASSEMBLING OF BASE MACHINE 4-8
8000-1 Published 11-10-17, Control #260-01
3 8500-1
[ TABLE OF CONTENTS ]
4.3.1 CAB STEP EXTENSION 4-10
4.3.2 UNLOADING BASE MACHINE FROM TRAILER 4-12
4.3.3 EXTENDING THE CRAWLER 4-13
4.3.4 INSTALLING OF LADDER FOR MACHINERY GUARD 4-20
4.3.5 RAISING GANTRY 4-21
4.3.6 INSTALLING THE BOOM TIP 4-26
4.3.7 INSTALLATION OF THE BASE GUY LINE 4-28
4.3.8 FRONT DRUM WIRE ROPE REEVING 4-30
4.3.9 CARBODY WEIGHT INSTALLATION (USING SELF REMOVAL DEVICE) 4-35
4.3.10 ASSEMBLING THE COUNTERWEIGHTS (USING SELF REMOVAL
DEVICE) 4-50
4.3.11 MOUNTING THE ASSEMBLED COUNTERWEIGHT TO BASE MACHINE
(USING SELF REMOVAL DEVICE) 4-58
4.4 DISASSEMBLY OF BASE MACHINE 4-67
4.4.1 REMOVE THE COUNTERWEIGHTS FROM THE MACHINE (USING
SELF REMOVAL DEVICE) 4-69
4.4.2 DISASSEMBLY OF THE COUNTERWEIGHT 4-78
4.4.3 CARBODY WEIGHT REMOVAL (USING SELF REMOVAL DEVICE) 4-83
4.4.4 WINDING UP THE FRONT DRUM WIRE ROPE 4-97
4.4.5 REMOVING THE BOOM GUY LINE 4-99
4.4.6 DISASSEMBLING THE BOOM TIP 4-101
4.4.7 LOWERING THE GANTRY 4-103
4.4.8 REMOVAL OF LADDER FOR MACHINERY GUARD 4-108
4.4.9 RETRACTING THE CRAWLERS 4-109
4.4.10 BASE MACHINERY LOADING ONTO TRAILER 4-115
4.4.11 STORE AND REMOVAL OF CAB STEP 4-118
4.5 TRANSPORTATION 4-120
4.6 INSTALLATION/REMOVAL OF BOOM BASE 4-121
4.6.1 BOOM BASE INSTALLATION 4-121
4.6.2 BACKSTOP INSTALLATION 4-123
4.6.3 UPPER SPREADER INSTALLATION 4-124
4.6.4 REEVING BOOM HOIST WIRE ROPE 4-125
4.6.5 INSTALLATION OF BOOM HOIST WIRE ROPE TO THE DRUM 4-127
4.6.6 WINDING UP OF BOOM HOIST WIRE ROPE TO THE DRUM 4-128
4.6.7 UPPER SPREADER REMOVAL 4-130
4.6.8 BACKSTOP REMOVAL 4-131
4.6.9 REMOVAL OF BOOM BASE 4-132
4.7 CARBODY WEIGHT INSTALLATION (WHEN USING ASSIST CRANE) 4-134
4.7.1 CARBODY WEIGHT INSTALLATION 4-134
4.7.2 CARBODY WEIGHT REMOVAL 4-138
4.8 SELF REMOVAL CYLINDER (OPTION) INSTALLATION/REMOVAL 4-141
Published 11-10-17, Control #260-01 8000-1
8500-1 4
[ TABLE OF CONTENTS ]
4.9 SELF REMOVAL CYLINDER (OPTION) TAKEOUT/STORAGE 4-145
4.9.1 TAKEOUT OF CYLINDER 4-145
4.9.2 STORAGE OF CYLINDER 4-149
4.10 CRAWLER INSTALLATION/REMOVAL (USING SELF REMOVAL CYLINDER
[OPTION]) 4-152
4.10.1 INSTALLATION OF CRAWLER 4-152
4.10.2 REMOVAL OF CRAWLER 4-169
4.11 CARBODY WEIGHT INSTALLATION/REMOVAL (USING SELF REMOVAL
CYLINDER [OPTION]) 4-182
4.11.1 CARBODY WEIGHT INSTALLATION 4-182
4.11.2 CARBODY WEIGHT REMOVAL 4-192
5. ASSEMBLY/DISASSEMBLY OF CRANE ATTACHMENT
5.1 ASSEMBLING THE ATTACHMENT 5-5
5.1.1 ARRANGEMENT OF BOOM/JIB/GUY LINE 5-6
5.1.2 BOOM AND GUY LINE ARRANGEMENT 5-8
5.1.3 HANDLING OF SPREADER GUIDE 5-15
5.1.4 INSTALLING THE BOOM 5-18
5.1.5 CAUTION FOR CANTILEVER 5-28
5.1.6 FRONT DRUM WIRE ROPE REEVING 5-29
5.1.7 INSTALLING THE AUXILIARY SHEAVE 5-34
5.1.8 REAR DRUM WIRE ROPE REEVING TO AUXILIARY SHEAVE 5-35
5.1.9 ASSEMBLING THE FIXED JIB 5-38
5.1.10 REAR DRUM WIRE ROPE REEVING TO THE FIXED JIB 5-41
5.1.11 FUNCTION CHECK OF EACH LIMIT SWITCH 5-44
5.2 ERECTING THE ATTACHMENT 5-45
5.2.1 CONFIRMATION BEFORE ERECTING THE ATTACHMENT 5-45
5.2.2 ERECTING THE ATTACHMENT 5-46
5.2.3 CONFIRMATION BEFORE LOWERING THE ATTACHMENT 5-49
5.2.4 LOWERING THE ATTACHMENT 5-50
5.3 DISASSEMBLING THE ATTACHMENT 5-51
5.3.1 TREATMENT OF OVERHOIST LIMIT SWITCH WIRING 5-52
5.3.2 WINDING UP THE FRONT/REAR DRUM WIRE ROPES 5-54
5.3.3 DISASSEMBLING THE JIB 5-56
5.3.4 REMOVING THE AUXILIARY SHEAVE 5-59
5.3.5 DISASSEMBLING THE BOOM 5-60
5.4 CAUTION WHEN TRANSPORTING BOOM 5-65
6. WIRE ROPE
6.1 HANDLING OF WIRE ROPE 6-1
6.1.1 SPECIFICATION OF WIRE ROPE 6-2
8000-1 Published 11-10-17, Control #260-01
5 8500-1
[ TABLE OF CONTENTS ]
6.1.2 WIRE ROPE LENGTH 6-5
6.1.3 CAUTIONS IN HANDLING WIRE ROPE 6-7
6.1.4 WINDING WIRE ROPE TO THE DRUM 6-8
6.1.5 CORRECTING METHOD OF ENTANGLED WIRE ROPE 6-12
6.1.6 ROPE SOCKET INSTALLATION 6-14
6.1.7 REPLACEMENT STANDARDS FOR WIRE ROPE 6-15
7. MAINTENANCE
7.1 INSPECTION INTERVAL 7-9
7.1.1 TABLE OF INSPECTION POINTS 7-9
7.1.2 TABLE OF OIL, GREASE AND WATER SUPPLY POINTS 7-11
7.2 INSPECTION 7-13
7.2.1 INSPECTION OF UPPER MACHINERY 7-13
7.2.2 INSPECTION OF LOWER MACHINERY 7-20
7.2.3 INSPECTION OF ATTACHMENT 7-22
7.2.4 INSPECTION METHOD OF EACH POINT 7-24
7.3 INSPECTION AND OIL/GREASE AND WATER SUPPLY 7-54
7.3.1 INSPECTION, OIL/GREASE AND WATER SUPPLY POINTS OF UPPER
MACHINERY 7-56
7.3.2 LOWER LUBRICATION 7-60
7.3.3 ATTACHMENT LUBRICATION 7-62
7.3.4 INSPECTION, GREASING (WATER SUPPLY) ON EACH POINT 7-64
7.4 REPLACEMENT AND CLEANING/WASHING FILTER ELEMENT AND
STRAINER 7-86
7.4.1 REPLACEMENT, CLEANING, WASHING POINTS OF FILTER ELEMENT
AND STRAINER 7-86
7.4.2 REPLACEMENT, CLEANING, WASHING METHODS OF FILTER
ELEMENT AND STRAINER 7-88
7.5 BATTERY INSPECTION 7-108
7.6 LOCATION AND USE OF FUSE 7-114
7.7 OPERATION UNDER SEVERE CONDITIONS 7-116
7.8 HANDLING OF DIESEL PARTICULATE FILTER 7-121
7.9 MACHINE STORAGE 7-124
7.10 TIGHTENING TORQUE VALUES 7-125
7.11 PERIODICAL REPLACING SECURITY PARTS 7-130
7.12 ADJUSTMENT 7-132
7.12.1 ADJUSTMENT OF FRONT, REAR, THIRD (OPTION) DRUM LOCKS 7-132
7.12.2 ADJUSTMENT OF BOOM DRUM LOCK 7-133
7.12.3 CRAWLER SHOES ADJUSTMENT 7-134
7.13 CONSUMABLE PARTS LIST 7-135
7.14 MEASURES REQUIRED FOR FRONT, REAR WINCH MONITORING 7-143
Published 11-10-17, Control #260-01 8000-1
8500-1 6
[ TABLE OF CONTENTS ]
7.14.1 THEORETICAL SERVICE LIFE 7-143
7.14.2 USED PROPORTION OF THEORETICAL SERVICE LIFE 7-144
7.14.3 DETERMINING OF THE RESIDUAL THEORETICAL SERVICE LIFE 7-148
8. REFERENCE MATERIALS
8.1 SPECIFICATION 8-1
8.1.1 CRANE OUTSIDE DIMENSION 8-2
8.1.2 CRANE SPECIFICATION, PERFORMANCE 8-3
8.1.3 CRANE WORKING RANGES 8-5
8.2 DIMENSION, WEIGHT OF EACH COMPONENT 8-8
8.2.1 BASE MACHINE 8-8
8.2.2 COUNTERWEIGHT 8-10
8.2.3 ATTACHMENT 8-11
8.3 CLAMSHELL RATED LOADS (OPTION) 8-13
8.4 SWING AND TRAVEL STABILITY 8-16
8.5 TRAVEL ALLOWABLE SLOPE ANGLE 8-19
8.5.1 CRANE ATTACHMENT INSTALLED : BOOM INSERT CONFIGURATION 8-19
8.6 LOW GANTRY POSITION 8-25
8.7 SAFETY DEVICE LIST (OPTION) 8-26
9. DIAGRAM
9.1 HYDRAULIC DIAGRAM 9-1
9.2 ELECTRIC SCHEMATIC 9-5

Need help? Contact: [email protected]

S.V