Grove Crane AT400E SERIES SUPERSTRUCTURE OPERATOR’S AND SAFETY MANUAL

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Grove Crane AT400E SERIES SUPERSTRUCTURE OPERATOR’S AND SAFETY HANDBOOK MANUAL – PDF DOWNLOAD

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Grove Crane AT400E SERIES SUPERSTRUCTURE OPERATOR’S AND SAFETY HANDBOOK MANUAL – PDF DOWNLOAD

Language : English
Pages :172
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Grove Crane AT400E SERIES SUPERSTRUCTURE OPERATOR’S AND SAFETY HANDBOOK MANUAL – PDF DOWNLOAD

INTRODUCTION 1−1
LIST OF SPECIFICATIONS 1−1
SECTION II
SAFETY PRECAUTIONS
GENERAL 2−1
CRANING OPERATION 2−10
JIBS 2−35
WIRE ROPE AND SHEAVES 2−36
CONTROLLED FREE−FALL HOIST 2−41
ELECTRICAL HAZARDS 2−42
PERSONNEL PLATFORMS 2−58
COLD WEATHER OPERATION 2−59
DON,T FORGET 2−60
SECTION III
DESCRIPTION
GENERAL 3−1
MAJOR COMPONENTS AND SYSTEMS 3−1
Cab Assembly 3−1
Hydraulic Systems and Components 3−2
Reservoir 3−2
Hydraulic Oil Cooler 3−2
Pump and Disconnect 3−3
Directional Control Valves 3−3
Turntable Assembly And Swing Mechanism 3−3
Swing Motor 3−4
Swing Gearbox 3−4
Swing Brake 3−4
Boom Assembly 3−4
Main Hoist 3−4
Outrigger System 3−4
Swivels 3−5
x
Page
Electrical System 3−5
OPTIONAL EQUIPMENT 3−5
Heater 3−5
Backup Alarm 3−5
Swingaway Boom Extensions 3−6
CAB CONTROLS AND INDICATORS 3−6
Engine Controls And Indicators 3−7
Ignition Switch 3−7
Fuel Quantity Gauge 3−7
Engine Water Temperature Gauge 3−7
Engine Oil Pressure Gauge 3−7
Voltmeter 3−7
Foot Throttle Pedal 3−7
Hand Throttle 3−8
Tachometer 3−8
Engine Distress Indicator 3−8
Job Site Travel Controls And Indicators 3−8
Differential Lock Control Switch 3−8
Differential Locked Indicator Light 3−8
Transmission Shift Lever 3−8
Rear Steer Control 3−9
Rear Steer Indication Gauge 3−9
Rear Steer Indicator 3−9
Crane Function Power Switch 3−9
Transmission Range Selector Switch 3−9
Transmission Oil Temperature Gauge 3−9
Low Air Pressure Indicator 3−10
Dual Air Pressure Gauge 3−10
Brake Foot Pedal 3−10
Park Brake Control 3−10
Park Brake Indicator 3−10
Emergency Pump Switch 3−10
Rear Axle Steering Lock Control 3−11
Craning Controls And Indicators 3−11
Outrigger Selector Panel 3−11
Outrigger Extension/Retraction Switch 3−11
Swing and Telescope Control Lever 3−11
Boom Lift and Main Hoist Control Lever 3−12
Hoist Rotation Indicators 3−12
Third Wrap Indicator 3−12
Swing Brake Control 3−12
Swing Brake Pedal 3−12
xi
Page
Swing Lock Control 3−13
Swing Lock Control (Positive Lock Type) 3−13
Accessory Controls And Indicators 3−13
Lights Switch 3−13
Panel Light Dimmer Control 3−13
Work Light Switch (Optional) 3−13
Boom Flood Lights Switch (Optional) 3−13
Cab Circulating Fan (Optional) 3−13
Horn 3−14
Turn Signal Lever 3−14
Four−Way Flasher Switch 3−14
Steering Column Tilt Lever 3−14
Steering Column Telescope Control 3−14
Cab Dome Light 3−14
Spotlight (Optional) (Not Shown) 3−14
Skylight Wiper (Optional) (Not Shown) 3−14
Windshield Wiper Switch 3−15
Armrest Adjustment Lever 3−15
Bubble Level Indicator 3−15
Heater Control Switch 3−15
Heat Control Switch 3−15
SECTION IV
OPERATING PROCEDURES
PRE−STARTING CHECKS 4−1
Fuel Supply 4−1
Engine Oil 4−1
Engine Coolant 4−1
Batteries 4−1
Signal and Running Lights 4−1
Foot and Parking Brakes 4−1
Daily Lubrication 4−2
Hydraulic Reservoir 4−2
Tyres 4−2
Wire Rope 4−2
Hookblock 4−2
Air Cleaner 4−2
Steering Mode 4−3
ENGINE OPERATION 4−3
Starting Procedure 4−4
Cold Weather Starting 4−5
xii
Page
Idling the Engine 4−5
Racing the Engine 4−6
Shutdown Procedure 4−6
CRANE OPERATION 4−6
CRANE TRAVEL OPERATION 4−7
Traveling − General 4−7
Moving the Crane 4−9
Steering 4−10
Steering Mode 4−10
Front Wheel Steering 4−11
Rear Wheel Steering 4−11
Four − Wheel Steering 4−11
Crabbing 4−11
Traveling − Forward 4−12
Traveling − Reverse 4−13
Inter Axle Differential 4−13
Control Lever Operation 4−13
Preload Check 4−14
USING YOUR LOAD CHART 4−14
CRANE FUNCTIONS 4−16
Setting the Outriggers 4−16
Stowing the Outriggers 4−18
Swinging the Boom 4−19
Elevating and Lowering the Boom 4−20
Elevating the Boom 4−20
Lowering the Boom 4−20
Emergency Boom Operating Procedures 4−21
Telescoping the Boom 4−22
Extending the Boom 4−22
Retracting the Boom 4−22
Lowering and Raising the Cable 4−23
Lowering the Cable 4−23
Raising the Cable 4−23
Stowing and Parking 4−23
xiii
Page
SECTION V
LUBRICATION
GENERAL 5−1
LUBRICANTS 5−1
Hydraulic Oil Recommendations 5−5
Viscosity 5−5
Arctic Conditions (Below 0 degrees F [−18 degrees C]) 5−6
Anti wear Additives 5−7
LUBRICATION POINTS 5−7
VAPOUR CORROSION INHIBITOR 5−16
WIRE ROPE LUBRICATION 5−17
SECTION Vi
OPERATIONAL AIDS
GENERAL 6−1
LOAD MOMENT INDICATING SYSTEM 6−1
ANTI−TWO BLOCK SYSTEM 6−1
CONTROL LEVER LOCKOUT SYSTEM 6−1
SECTION VII
SET UP AND INSTALLATION PROCEDURES
GENERAL 7−1
INSTALLING CABLE ON THE HOIST 7−1
CABLE REEVING 7−2
WEDGE AND SOCKET 7−3
Inspection 7−3
Correct Method of Fixing the Rope to the Socket 7−3
Single Hook and Pearweight 7−6
ERECTING AND STOWING THE SWINGAWAY BOOM EXT 7−7
Erecting 7−7
Stowing 7−9
Setting the Offset 7−11
Setting the Telescoping Extension Length 7−12
Extending 7−12
Retracting 7−13
MAGNET EQUIPMENT 7−16
LIST OF FIGURES
Transportation and Lifting Data Decal 1−7
Dimension Chart 1−9
Cab Controls and Indicators (Sheet 1 of 2) 3−16
Cab Controls and Indicators (Sheet 2 of 2) 3−17
Steering Methods 4−12
Terms to Know 4−15
Wire Rope Lubrication 5−17
Lubrication Diagram (Sheet 1 of 2) 5−18
Lubrication Diagram (Sheet 2 of 2) 5−19
Installing Cable Anchor Wedge 7−2
Erecting and Stowing the Swingaway Boom Ext (Sheet 1 of 2) 7−14
Erecting and Stowing the Swingaway Boom Ext (Sheet 2 of 2) 7−15

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