Grove Crane GMK 2035E Lattice Extension Operating Instructions Manual – PDF DOWNLOAD

Description

Grove Crane GMK 2035E Lattice Extension Operating Instructions Manual – PDF DOWNLOAD

FILE DETAILS:

Grove Crane GMK 2035E Lattice Extension Operating Instructions Manual – PDF DOWNLOAD

Language : English
Pages : 136
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Grove Crane GMK 2035E Lattice Extension Operating Instructions Manual – PDF DOWNLOAD

Information:
About these operating instructions:

Validity of these operating instructions:

• These Operating Instructions apply for the lattice extension, the serial number of which is
  identical with that on the cover sheet. The labelling of
  the lattice extensions à Identification, p. 2 – 2.
• For the operation of the truck crane with lattice extension, the Operating In- structions delivered
  with the truck crane apply as well.

Prerequisites for assembly and operation:
These lattice extensions may only be operated on that truck crane whose serial number agrees with
that of the lattice extension.

The operation of GMK 2035E with one of the lattice extensions described in these operating
instructions is subject to:
– all the safety instructions contained in the operating instructions supplied with the GMK 2035E
and
– all the following safety instructions.
Always secure the pins both in the connecting points and in the holders using retaining pins. This
prevents unsecured pins from coming loose, fall- ing out and causing injuries.

Observe the centre of gravity information when slinging and use suitable slinging material.
In this way, you prevent the attached sections from slipping out, falling and
causing injury during installation or removal.

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TABLE OF CONTENTS:

Grove Crane GMK 2035E Lattice Extension Operating Instructions Manual – PDF DOWNLOAD

1 Information............................................................................................  7
	1.1 About these operating instructions...............................................................  7
		Validity of these operating instructions.........................................................  7
		Prerequisites forassembly and operation.........................................................  7
	1.2 Basic safety instructions........................................................................  7
		Safety instructions.............................................................................  7
		Warnings and symbols.............................................................................  7
	1.3 Intended use.....................................................................................  8
	1.4 Organisational measures..........................................................................  8
	1.5 Qualifications of the personnel..................................................................  9
		Requirements.....................................................................................  9
		Training courses.................................................................................  9
	1.6 Safety instructions for working with the latticeextension.......................................  9
	1.7 Definition of positional references.............................................................. 10
		Basic rule....................................................................................... 10
		Switches and buttons............................................................................ 11
		General information on the operating elements.................................................... 11
	1.8 How are the operating instructions structured?................................................... 12
	1.9 Conversion table for US measurements............................................................. 13
2 For operations planning................................................................................ 17
	2.1 Swing-away lattice............................................................................... 17
		2.1.2 Identification............................................................................. 18
		2.1.3 Transport dimensions and weights........................................................... 19
		2.1.4 Slinging points............................................................................ 20
		2.1.5 Transport.................................................................................. 21
3 Swing-away lattice..................................................................................... 25
	3.1 Validity......................................................................................... 25
	3.2 Short description of the operating elements...................................................... 26
		On the safe load indicator....................................................................... 27
		3.2.2 Operating elements on the swing-away lattice............................................... 28
		3.2.3 Operating elements on the hand-held control................................................ 29
	3.3 Checklists for rigging work...................................................................... 31
		3.3.1 Overview of the required rigging work...................................................... 31
		3.3.2 CHECKLIST: Installing the 8.5/15 m swing-away lattice...................................... 32
		3.3.3 CHECKLIST: Removing the 8.5/15 m swing-away lattice........................................ 34
			For rigged swing- away lattice............................................................... 34
			For folded swing- away lattice............................................................... 36
		3.3.4 CHECKLIST: Rigging the 8.5/15 m swing-away lattice......................................... 39
		3.3.5 CHECKLIST: Unrigging the 8.5/15 m swing-away lattice....................................... 45
	3.4 Description of rigging work...................................................................... 51
		3.4.1 Securing the swing-away lattice with rope.................................................. 51
		3.4.2 Checking the transport condition........................................................... 52
			Transport condition with removed swing- away lattice........................................ 53
		3.4.3 Checking the locking device on the hose drum............................................... 58
		3.4.4 Holders and connections of the hydraulic hoses............................................. 59
			When unrigging............................................................................... 60
		3.4.5 Connections with folded swing-away lattice................................................. 62
			Connections in the Front 1 area.............................................................. 62
			Connections in theFront 2 area.............................................................. 64
			Connections in the middle area............................................................... 66
			Connections in the rear area................................................................. 68
		3.4.6 Securing/releasing section 2.............................................................. 70
			Swing-away lattice, derricking.............................................................. 70
			Swing-away lattice, inclinable.............................................................. 70
		3.4.7 Connecting/disconnecting the slewing connection............................................ 72
			Creating a slewing connection................................................................ 72
			Releasing a slewing connection............................................................... 73
		3.4.8 Connections on the left and right of the main boom head.................................... 74
			Establishing connections.................................................................... 74
			Releasing connections........................................................................ 75
			Relieving the connecting points.............................................................. 76
		3.4.9 Swivelling the swing-away lattice when rigging............................................. 77
			When rigging – section1..................................................................... 77
			When unrigging – section1................................................................... 78
			When rigging – section2..................................................................... 78
			When unrigging – section2................................................................... 79
		3.4.10 Establishing/disconnecting connections to the swing-away lattice.......................... 81
			Section1 and section2 installed............................................................ 81
			Only section1 installed.................................................................... 82
		3.4.11 Electrical connections to the swing-away lattice.......................................... 83
			For 8.5 m swing- away lattice................................................................ 83
			For 15 m swing- away lattice................................................................. 84
		3.4.12 Unfolding/folding the deflection sheave................................................... 86
			Folding out the deflection sheave.......................................................... 86
			Folding in the deflection sheave............................................................ 87
		3.4.13 Positioning/removing the hoist rope....................................................... 88
			Positioning thehoist rope.................................................................. 88
			Removing thehoist rope..................................................................... 88
			Possible reeving methods on the swing-away lattice........................................... 89
		3.4.14 Installing/removing the lifting limit switch.............................................. 90
			Connection to the main boom.................................................................. 90
			On the 8.5m swing-away lattice.............................................................. 91
			On the 15 m swing-away lattice............................................................... 92
		3.4.15 Installing/removing the anemometer........................................................ 93
			On the 8.5m swing-away lattice.............................................................. 93
			On the 15 m swing-away lattice............................................................... 94
		3.4.16 Installing/removing the air traffic control light......................................... 95
		3.4.17 Derrick swing-away lattice................................................................ 96
			When rigging................................................................................. 96
			During operation............................................................................. 98
		3.4.18 Setting the angle – with the auxiliary crane..............................................100
		3.4.19 Setting the angle – without the auxiliary crane..........................................101
			Entering the SLIcode.......................................................................101
			Setting an angle of 20 – or 40.............................................................102
			Setting 0 angle.............................................................................104
			Inclining the truck crane....................................................................106
	3.5 Operation with the lattice extension.............................................................107
		3.5.1 Setting the SLI............................................................................108
		3.5.2 Raising and setting down the main boom.....................................................109
			Raising......................................................................................109
			Setting down.................................................................................109
		3.5.3 Telescoping with rigged lattice extension..................................................110
		3.5.4 Information about the SLI shutdown.........................................................111
		3.5.5 Procedure if the permissible wind speed is exceeded........................................112
		3.5.6 Information about the main boom operation when the swing- away lattice is folded/rigged....113
			Folded.......................................................................................113
			Rigged.......................................................................................113
	3.6 Driving with rigged crane with a rigged latticeextension........................................115
		Warnings.........................................................................................115
		3.6.1 Route......................................................................................115
		3.6.2 Rigging mode and axle loads................................................................116
			Driving without aload.......................................................................116
			Drive with load..............................................................................116
			Table with axle loads........................................................................116
		3.6.3 Before driving the rigged crane............................................................118
		3.6.4 Driving the rigged truck crane.............................................................118
			Driving from the driver's cab................................................................118
			Driving from the crane cab...................................................................118
			While driving................................................................................119
	3.7 Finding and eliminating malfunctions.............................................................121
	3.8 Maintenance work.................................................................................123
		3.8.1 For modules in need of protection during cleaning work.....................................123
		3.8.2 Maintenance work M1........................................................................124
			Lubricate pin................................................................................124
		3.8.3 Maintenance work M12.......................................................................125
			Lubricate joints.............................................................................125
4 Index..................................................................................................129
	A....................................................................................................131
	D....................................................................................................131
	E....................................................................................................131
	H....................................................................................................131
	I....................................................................................................131
	L....................................................................................................131
	M....................................................................................................131
	O....................................................................................................132
	P....................................................................................................132
	S....................................................................................................132
	T....................................................................................................133

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