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Grove Crane GMK 3055 Driving Operating Instruction Manual 2084850 – PDF DOWNLOAD

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Description

Grove Crane GMK 3055 Driving Operating Instruction Manual 2084850 – PDF DOWNLOAD

FILE DETAILS:

Grove Crane GMK 3055 Driving Operating Instruction Manual 2084850 – PDF DOWNLOAD

Language : English
Pages : 1012
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

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DESCRIPTION:

Grove Crane GMK 3055 Driving Operating Instruction Manual 2084850 – PDF DOWNLOAD

Overview:
1.1 Vehicle identification:

These operating instructions are intended only for the truck crane with the serial number specified on the front cover.

The following plates and numbers have been fitted to the truck crane for
identification:

1 The superstructure name plate at the front of the crane operator’s cab, containing the serial
number and the designation of the crane model.
2 The CE mark on the name plate (only with truck cranes that are deliv- ered to member countries
of the EU).
3 The chassis name plate, on the console of the passenger seat with the chassis number, the crane
type designation and the closing num- ber for the ignition lock and the driverโ€™s cab doors.
4 The chassis number at the front right, at the height of the first axle
ne, in the web plate of the frame.

The location of the identification numbers on removable rigging parts (e.g. counterweights, lattice
extension) is described in the corresponding chapters or in the specific operating instructions
supplied.

Overview and contents of the truck crane user information:
1.3.1 Operating instructions for driving and crane operation:

  • These operating instructions contain the information required to operate the truck crane.
    The operating instructions are divided into two parts. Part 1, comprising Chapters 1 to 10,
    describes how the truck crane is driven. Part 2, comprising Chapters 11 to 16, describes how to
    operate the crane.
  • In Chapter 2 you will find Basic safety instructions. Please read and observe these instructions,
    even if you are familiar with the safety manual. The Basic safety instructions are contained in
    this chapter only. Special safety instruc- tions that relate to specific hazards are described in
    the section containing the operation with which the hazard is associated.
  • Chapter 3 contains Information for applications engineering. It is intended primarily for the truck crane operator and those responsible for applications engineering.

This chapter contains the following:

โ€“ The qualifications required for those involved in operations planning for the truck crane,
โ€“ Special safety instructions,
โ€“ Information that is relevant to operations planning.

  • In Chapter 4 to Chapter 6 you will find information which is necessary for Driving the truck crane:
    a description of all structural and operational compo- nents, clearly defined check lists for
    rigging modes and rigging work and the operating instructions for on-road and off-road driving.
  • Chapter 7 describes Rigging for on-road driving.
  • In Chapter 8 you will find information on Troubleshooting when driving.
  • Chapter 9 contains the Technical description of the individual parts and func-
    tional elements of the carrier as well as the Technical data.

TABLE OF CONTENTS:

Grove Crane GMK 3055 Driving Operating Instruction Manual 2084850 – PDF DOWNLOAD

GMK 3055 ...........................................................................................................   1
	Part 1 Driving..................................................................................................   1
		Additional pages ...........................................................................................   3
		Correction sheet: Seperate steering ........................................................................   5
			Validity................................................................................................   5
			Reason for the correction...............................................................................   5
			Separate steering.......................................................................................   5
		1 Overview..................................................................................................   9
			1.1 Vehicle identification..............................................................................  11
			1.2 EC Conformity Declaration...........................................................................  15
			1.3 Overview and contents of the truck crane user information...........................................  17
				1.3.1 Operating instructions for driving and crane operation........................................  17
				1.3.2 Operating instructions for the lattice extension (additionalequipment).......................  18
				1.3.3 Maintenance manual............................................................................  18
				1.3.4 Lifting capacity tables.......................................................................  19
				1.3.5 Outrigger pressure tables.....................................................................  19
				1.3.6 Safety manual.................................................................................  19
				1.3.7 Circuit diagrams..............................................................................  19
				1.3.8 Spare parts list..............................................................................  20
			1.4 Instructions for use of this document...............................................................  20
				1.4.1 How are the operating instructions laid out?..................................................  20
				1.4.2 How are the pages of the operating instructions formatted?....................................  21
				1.4.3 How can I find the necessary information quickly and easily?..................................  22
					Example of how touse the cross- references.....................................................  23
					How to use the index...........................................................................  28
				1.4.4 Definition of information relating to directions of movement..................................  28
					Basic rule......................................................................................  28
					Buttons and switches...........................................................................  28
				1.4.5 Conversion table for US measurements..........................................................  29
		2 Basic safety instructions for crane operators.............................................................  31
			2.1 Warnings and symbols................................................................................  33
			2.2 Intended use........................................................................................  34
			2.3 Organisational measures.............................................................................  36
			2.4 Personnel qualifications............................................................................  38
			2.5 Safety instructions that apply to truck crane driving...............................................  39
			2.6 Safety instructions for truck crane work............................................................  39
			2.7 Safety indications for welding work.................................................................  41
		3 Information for operations planning.......................................................................  43
			3.1 Safety instructions.................................................................................  45
				3.1.1 Intended use..................................................................................  45
				3.1.2 Organisational measures.......................................................................  45
				3.1.3 Personnel qualifications......................................................................  46
			3.2 Operations planning.................................................................................  47
				3.2.1 Prerequisites for operations planning.........................................................  47
				3.2.2 Information for operations planning contained in the user information .......................  48
		4 Description of the truck crane vehicle section............................................................  49
			4.1 Overview of the operating and display elements......................................................  51
				4.1.1 Overview of the vehicle.......................................................................  51
				4.1.2 Overview of the driverโ€™s cab..................................................................  54
					Top view of driverโ€™s cab.......................................................................  54
					Overhead in the driverโ€™s cab....................................................................  57
					Below the front instrument panel................................................................  58
					To the rear in the driverโ€™s cab.................................................................  59
				4.1.3 Front instrument panel........................................................................  60
					Left-hand insert................................................................................  60
					Tachograph insert...............................................................................  62
					Tachometer insert..............................................................................  64
					Right-hand insert...............................................................................  66
				4.1.4 Side instrument panel.........................................................................  68
					Insert 1 with Version 1........................................................................  68
					Insert 1 with Version 2.........................................................................  70
					Heating insert..................................................................................  72
					Insert for auxiliary heater...................................................................  73
					Transmission operating elements.................................................................  74
				4.1.5 Operating elements on the steering column.....................................................  75
				4.1.6 Connections for hand-held control.............................................................  76
				4.1.7 Switch boxes for the outriggers/electronic level/outrigger pressure indicator................  77
			4.2 Functional description of the display and operating elements.......................................  79
				4.2.1 On the instrument panels......................................................................  79
					Diesel engine...................................................................................  79
					Transmission with automatic gear change.........................................................  81
					Axle drive......................................................................................  85
					Brakes..........................................................................................  86
					Steering........................................................................................  87
					Separate steering...............................................................................  88
					Suspension......................................................................................  89
					Hydraulic system................................................................................  89
					Electrics.......................................................................................  90
					Level adjustment system........................................................................  93
					Tachograph......................................................................................  94
					Speedometer insert.............................................................................  95
					Heating system.................................................................................  96
					Air-conditioning system.........................................................................  97
					Auxiliary heater with timer.....................................................................  97
					Other operating elements.......................................................................  98
				4.2.2 On the steering column........................................................................ 100
					Ignition lock................................................................................... 100
					Multipurpose switch, right...................................................................... 100
					Multipurpose switch, left....................................................................... 102
				4.2.3 Overhead in the driverโ€™s cab.................................................................. 103
					Roof ventilator................................................................................. 103
					Cab lighting.................................................................................... 103
				4.2.4 To the rear in the driverโ€™s cab............................................................... 104
					Diesel engine/ transmission/ electronics diagnostic system...................................... 104
			4.3 Other operating elements on the carrier............................................................. 105
				Keys................................................................................................ 105
				Doors............................................................................................... 105
				Windows............................................................................................. 107
				Access ladders...................................................................................... 108
				Ladders............................................................................................. 108
				Front flap.......................................................................................... 111
				Fire extinguisher................................................................................... 111
		5 Diesel engine............................................................................................. 113
			5.1 Starting/turning off the diesel engine.............................................................. 115
				5.1.1 CHECKLIST: Starting the diesel engine......................................................... 115
				5.1.2 CHECKLIST: in winter.......................................................................... 118
				5.1.3 Checks prior to starting vehicle engine....................................................... 119
					Checking the shut- off valves in the hydraulic system.......................................... 119
					Switching on the battery master switch......................................................... 119
					Checking coolant level.......................................................................... 120
					Checking the hydraulic oil level............................................................... 121
					Check diesel engine oil level................................................................... 121
					Filling up engine oil.......................................................................... 122
				5.1.4 Refuelling.................................................................................... 124
				5.1.5 Starting the diesel engine.................................................................... 125
					Switching on the ignition...................................................................... 125
					Starting the diesel engine..................................................................... 127
					Set idling speed................................................................................ 129
				5.1.6 Checks after the diesel engine has been started............................................... 131
					Check instruments.............................................................................. 131
			5.2 Shutting down the diesel engine..................................................................... 133
				5.2.1 In a normal situation: ignition lock.......................................................... 133
				5.2.2 In an emergency situation, with the emergency stop switch..................................... 134
				5.2.3 In an emergency, using the air intake inhibitor............................................... 135
					Switching on the air intake inhibitor........................................................... 135
					Releasing the air intake inhibitor manually..................................................... 136
		6 Driving the truck crane................................................................................... 137
			6.1 Checks and adjustments before driving............................................................... 139
				6.1.1 CHECKLIST: Condition of the truck crane for on-road driving................................... 139
				6.1.2 Checking the condition of the truck crane..................................................... 145
					Checking the reservoir of the windscreen washing system...................................... 145
					Warning plates for vehicle width................................................................ 145
					Checking the tyres............................................................................. 146
					Check the change- over to driving mode......................................................... 146
					Checking the electrical system................................................................. 147
					Checking the mirror settings................................................................... 147
					Checking the compressed-air system............................................................. 148
					Checking the suspension........................................................................ 148
					Checking on-road level........................................................................ 149
					Checking the transverse differential locks..................................................... 149
					Checking the longitudinal differential locks.................................................. 149
					Checking the steering locks................................................................... 150
					Checking the Boom not set down warning lamp..................................................... 150
				6.1.3 Adjusting the seat and the steering column.................................................... 151
					Adjusting the driverโ€™s seat.................................................................... 151
					Adjusting the passenger seat................................................................... 152
					Adjusting the steering column.................................................................. 153
				6.1.4 Tachograph.................................................................................... 155
			6.2 General operation................................................................................... 161
				6.2.1 Operating the transmission with automatic gear change......................................... 161
					Switching on.................................................................................... 161
					Selecting the driving direction................................................................ 162
					Starting........................................................................................ 163
					Select the transmission operating mode........................................................ 164
					Driving and changing gears...................................................................... 165
					Changing the direction of travel................................................................ 167
					Stopping the truck crane........................................................................ 167
					Shifting the transmission to neutral position.................................................. 168
					Manoeuvring mode................................................................................ 168
					On the roller type dynamometer.................................................................. 169
					Starting at extremely low temperatures......................................................... 169
				6.2.2 Monitoring the control instruments while driving.............................................. 170
				6.2.3 Driving downhill.............................................................................. 174
					Starting on a downward slope................................................................... 174
					Monitoring the maximum permissible engine speed................................................. 175
					Preselecting gears.............................................................................. 176
					Engine retarder................................................................................. 176
					Eddy current retarder.......................................................................... 177
				6.2.4 Driving uphill................................................................................ 178
					Starting........................................................................................ 178
					Driving......................................................................................... 178
				6.2.5 Tempomat...................................................................................... 179
					Activating theTempomat......................................................................... 179
					Driving with the Tempomat...................................................................... 179
					Switching off the Tempomat..................................................................... 180
				6.2.6 Temposet...................................................................................... 181
					Switching Temposet on.......................................................................... 181
					Driving with the Temposet...................................................................... 181
					Temposet switching off.......................................................................... 181
				6.2.7 Shutting down the truck crane................................................................. 183
					Applying the parking brake..................................................................... 183
					Activating neutral position.................................................................... 183
					Turning off the diesel engine.................................................................. 183
					Securing the truck crane against rolling........................................................ 184
					Extended standstill............................................................................ 185
			6.3 Off-road driving.................................................................................... 187
				6.3.1 Longitudinal differential locks............................................................... 188
					Switching on thelongitudinal differential lock................................................. 188
					Switching off thelongitudinal differential locks............................................... 189
				6.3.2 Transverse differential locks in all driven axle lines........................................ 190
					Activating thetransverse differential locks................................................... 190
					Deactivating thetransverse differential locks................................................. 191
				6.3.3 Level adjustment system....................................................................... 192
					Activating the level adjustment system......................................................... 192
					Bring the truck crane into On-road level........................................................ 193
					Tilting the truck crane lengthwise or crosswise................................................. 193
					Raising or lowering the entire truck crane.................................................... 194
					Deactivating the level adjustment system........................................................ 194
				6.3.4 Freeing an immobilized truck crane............................................................ 195
					Freeing the truck crane by its own power...................................................... 195
					Towing free forward............................................................................ 196
					Towing free to the rear........................................................................ 196
			6.4 Separate steering................................................................................... 197
				6.4.1 Functions..................................................................................... 197
					Activation procedures.......................................................................... 197
					Steering modes.................................................................................. 197
					Operating modes................................................................................. 198
				6.4.2 Switching on separate steering................................................................ 198
				6.4.3 Selecting operating mode...................................................................... 200
				6.4.4 Steering axle lines with separate steering.................................................... 200
					In the Automatic operating mode................................................................ 200
					In the Manual operating mode.................................................................. 201
				6.4.5 Switching off separate steering and locking the steering...................................... 202
					Switching off separate steering................................................................. 202
					Locking the steering.......................................................................... 202
			6.5 Heating and ventilating the driverโ€™s cab............................................................ 205
				6.5.1 Heating system................................................................................ 205
					Switching the heater on and off................................................................. 205
					Setting the temperature........................................................................ 205
					Setting recirculated air/fresh air............................................................. 205
					Setting air distribution...................................................................... 206
					Ventilating the driverโ€™s cab.................................................................... 207
				6.5.2 Roof ventilator............................................................................... 208
				6.5.3 Auxiliary heater with timer................................................................... 209
					Preheating...................................................................................... 209
					Setting air distribution...................................................................... 209
					Setting recirculated air/fresh air operation................................................... 209
					Switching on the auxiliary heater............................................................... 210
					Switching off the auxiliary heater.............................................................. 211
					Setting time and weekday........................................................................ 211
					Saving automatic heating start................................................................. 212
					Setting automatic heating duration.............................................................. 213
					Switching automatic heating start on/off........................................................ 213
					Setting remaining time......................................................................... 214
			6.6 Air-conditioning system............................................................................. 215
				Switching on........................................................................................ 215
				Setting the air distribution........................................................................ 216
				Switching off....................................................................................... 216
				6.6.1 Air conditioning.............................................................................. 217
					How to use the airconditioning effectively..................................................... 217
					Drying air in the driverโ€™s cab.................................................................. 218
			6.7 Towing a trailer.................................................................................... 219
				Effects on the axle loads........................................................................... 219
				Coupling the trailer............................................................................... 220
				Connecting the supply lines........................................................................ 221
				Removing supplylines.............................................................................. 222
				Uncoupling the trailer............................................................................. 222
				Test position of the parking brake when towing a trailer............................................ 224
		7 Driving mode and rigging for on-road driving.............................................................. 225
			7.1 Driving modes....................................................................................... 227
				Information about the axle loads.................................................................... 227
				7.1.1 How to use the tables........................................................................ 228
				7.1.2 Tables for maximum axle load 12t (26500lbs)................................................ 229
					For 14.00 R25 tyres............................................................................. 229
					For 16.00 R25 tyres............................................................................. 230
					For 20.50 R25 tyres............................................................................. 231
			7.2 Rigging work for driving with a trailer............................................................. 233
				7.2.1 Switching on the slewing gear freewheel....................................................... 234
					Prerequisites................................................................................... 234
				7.2.2 Switching on boom floating position........................................................... 236
					Setting the main boom down on the trailer....................................................... 236
				7.2.3 Switching on boom pretensioning............................................................... 238
		8 Malfunctions in driving mode.............................................................................. 241
			8.1 Emergency stop device on carrier.................................................................... 243
				8.1.1 Diesel engine emergency stop switch........................................................... 243
					Emergency stop switch.......................................................................... 243
					Resetting the emergency stop switch............................................................. 244
			8.2 What to Do in the Event of a Breakdown in Road Traffic.............................................. 245
			8.3 Towing the truck crane.............................................................................. 247
				8.3.1 Towing in the case of engine or transmission damage........................................... 247
					Towing the truck crane out of the danger area................................................... 248
					Longer distances................................................................................ 248
					Compressed-air supply for diesel engine failure................................................. 250
					Electric power supply........................................................................... 250
					Axle drives..................................................................................... 251
					Parking brake................................................................................... 251
					Mechanically releasing the parking brake........................................................ 252
					Towing procedure................................................................................ 252
					Removing mechanical locking from all spring- loaded brake cylinders............................ 253
					Tow starting.................................................................................... 253
			8.4 Wheel and tyres..................................................................................... 255
				8.4.1 Wheel change.................................................................................. 255
					Removing a damaged wheel........................................................................ 255
					Removing the wheel from the spare wheel holder.................................................. 256
					Mounting a damaged wheel on the spare wheel holder.............................................. 257
					Mounting the spare wheel....................................................................... 257
				8.4.2 Filling the tyres yourself at tyre inflator connection........................................ 259
					Connecting the filling hose..................................................................... 259
					Filling the tyres............................................................................... 260
					Removing the tyre inflator hose................................................................. 260
			8.5 Tilt driver's cab forward........................................................................... 261
				8.5.1 Prerequisites and information on tilting...................................................... 261
				8.5.2 Tilting/lowering the driver's cabin.......................................................... 262
					Operating the hand pump......................................................................... 262
					Tilting the driver's cab........................................................................ 262
					Lowering the driver's cab...................................................................... 264
			8.6 Emergency operation for lifting the main boom....................................................... 265
				Functions........................................................................................... 265
				Accessories......................................................................................... 265
				8.6.1 Connecting/disconnecting the hose............................................................. 266
					Establishing hose connections................................................................... 266
					Disconnecting the hose.......................................................................... 266
				8.6.2 Establishing required hydraulic circuits..................................................... 267
				8.6.3 Switching the continuous operation on and off................................................. 268
				8.6.4 Performing emergency operation................................................................ 269
				8.6.5 After the emergency activation............................................................... 269
			8.7 Electrical system................................................................................... 271
				8.7.1 Inserts....................................................................................... 272
				8.7.2 Fuses......................................................................................... 274
					Fuses in the driver's cab....................................................................... 274
					Fuses in batterybox............................................................................ 278
					Fuses on I/O circuit boards.................................................................... 279
			8.8 Troubleshooting..................................................................................... 281
				8.8.1 Malfunctions on the diesel engine............................................................. 281
				8.8.2 Malfunctions of the transmission with automatic gear change................................... 283
				8.8.3 Differential lock malfunctions................................................................ 284
				8.8.4 Steering malfunctions......................................................................... 285
				8.8.5 Service brake malfunctions.................................................................... 286
				8.8.6 Outrigger malfunctions........................................................................ 286
				8.8.7 Tachograph malfunctions....................................................................... 287
				8.8.8 Suspension locking system malfunctions........................................................ 288
				8.8.9 Level adjustment system malfunctions.......................................................... 288
				8.8.10 Malfunctions in the carrier electronic system................................................ 289
					Reading error messages on carrier............................................................... 289
					Reading error messages in the driver's cab...................................................... 291
			8.9 Procedure in the event of malfunctions.............................................................. 295
				8.9.1 Switching on emergency operation in cooling water circuit..................................... 295
				8.9.2 What to do if there is a transmission malfunction............................................. 297
					Error messages on the Transmission display...................................................... 297
					Calling up error codes......................................................................... 298
				8.9.3 Emergency operation of the solenoid valves for the outriggers................................. 300
					Pressure build-up valve......................................................................... 301
					Position and allocation of the solenoid valves.................................................. 302
				8.9.4 Separate steering emergency operation......................................................... 304
					Moving the steering into on-road driving........................................................ 304
		9 Technical Information on Carrier.......................................................................... 307
			9.1 Technical description of the carrier................................................................ 309
				9.1.1 Crane carrier................................................................................. 309
				9.1.2 Driver's cab.................................................................................. 309
				9.1.3 Drive units................................................................................... 310
				9.1.4 Engine cooling system......................................................................... 310
				9.1.5 Hydraulic system.............................................................................. 310
				9.1.6 Steering...................................................................................... 311
				9.1.7 Suspension system............................................................................. 311
				9.1.8 Outriggers.................................................................................... 312
				9.1.9 Compressed air system......................................................................... 313
				9.1.10 Service brake................................................................................ 313
				9.1.11 Parking brake................................................................................ 314
				9.1.12 Engine retarder.............................................................................. 314
				9.1.13 Secondary consumers......................................................................... 314
				9.1.14 Towing the crane............................................................................. 314
				9.1.15 Towing a trailer............................................................................. 314
				9.1.16 Electrical system............................................................................ 315
				9.1.17 Rotary transmission.......................................................................... 315
			9.2 Technical data...................................................................................... 317
				9.2.1 Dimensions and weights of the truck crane..................................................... 318
					Dimensions for driving on public roads........................................................ 319
					Total weight and axle loads..................................................................... 319
				9.2.2 Dimensions and weights of removable parts..................................................... 320
					Spare wheel..................................................................................... 320
					Outriggers...................................................................................... 320
				9.2.3 Carrier....................................................................................... 321
					Diesel engine................................................................................... 321
					Manual transmission............................................................................ 321
					Transfer case................................................................................... 321
					Axle lines...................................................................................... 321
					Steering........................................................................................ 322
					Tyres........................................................................................... 322
					Vehicle's electrical system..................................................................... 322
					Tools........................................................................................... 322
					Towingcoupling................................................................................. 322
					Outriggers...................................................................................... 323
					Driving speeds.................................................................................. 324
					Climbing ability................................................................................ 324
					Turning circle radiuses......................................................................... 325
		10 Index.................................................................................................... 327
			A....................................................................................................... 331
			B....................................................................................................... 331
			C....................................................................................................... 332
			D....................................................................................................... 334
			E....................................................................................................... 335
			F....................................................................................................... 336
			H....................................................................................................... 336
			I....................................................................................................... 338
			K....................................................................................................... 338
			L....................................................................................................... 338
			M....................................................................................................... 338
			O....................................................................................................... 339
			P....................................................................................................... 340
			R....................................................................................................... 341
			S....................................................................................................... 341
			T....................................................................................................... 343
			V....................................................................................................... 345
			W....................................................................................................... 345
	Part 2 Crane operation.......................................................................................... 349
		Additional pages ........................................................................................... 351
		Correction sheet: Seperate steering ........................................................................ 353
			Validity................................................................................................   5
			Reason for the correction...............................................................................   5
			Separate steering.......................................................................................   5
		11 Description of the crane section of the truck crane...................................................... 357
			11.1 Overview of the operating and display instruments.................................................. 359
				11.1.1 Overview of the crane section................................................................ 359
				11.1.2 Overview of crane cab........................................................................ 362
				11.1.3 Operating elements on the front panel........................................................ 364
				11.1.4 Operating elements on the side panel......................................................... 365
					Left side of the side panel.................................................................... 365
					Top of the side panel.......................................................................... 366
					Driving mode insert............................................................................ 369
					Heating insert1............................................................................... 370
					Heating insert2................................................................................ 371
				11.1.5 Control consoles............................................................................. 372
					Left-hand control console....................................................................... 372
					Right-hand control console...................................................................... 373
				11.1.6 Control lever configuration.................................................................. 374
					Version 1 (standard)............................................................................ 374
					Version 2 (additional equipment)................................................................ 375
				11.1.7 Crane control insert......................................................................... 376
				11.1.8 Main menu โ€“ crane control display............................................................ 378
				11.1.9 Crane control display โ€“ submenus............................................................. 380
					Counterweight submenu.......................................................................... 380
					Superstructure lock submenu................................................................... 381
					Outrigger/ electronic level/ outrigger pressure display submenu.............................. 382
					Semi-automatic telescoping submenu............................................................. 384
					Fully automatic telescoping submenu............................................................ 385
					Power unit speeds submenu...................................................................... 386
					Control instruments submenu..................................................................... 387
					Settings/Displays submenu..................................................................... 388
					Error menu...................................................................................... 391
					Working range limitation submenu............................................................... 392
				11.1.10 SLI insert.................................................................................. 394
				11.1.11 Hand-held control........................................................................... 399
				11.1.12 Switch boxes for outrigger/electronic level/outrigger pressure display...................... 400
					Operating elements for the outriggers........................................................... 401
					Display elements for the outrigger pressure indicator........................................... 401
					Operating and display elements for the electronic level......................................... 401
			11.2 Functional description of the display and operating elements...................................... 403
				11.2.1 Diesel engine................................................................................ 403
					On the side panel.............................................................................. 403
					On the crane control display.................................................................... 404
				11.2.2 Crane control................................................................................ 404
					Crane control insert............................................................................ 404
					On the crane control display.................................................................... 408
				11.2.3 Outrigger, electronic level, outrigger pressure indicator.................................... 409
					On the hand-held control........................................................................ 409
					On the display fields of the carrier............................................................ 412
					In the Settings/ Display submenu................................................................ 414
					In the Outrigger/ electronic level/ outrigger pressure display submenu......................... 415
				11.2.4 Counterweight submenu........................................................................ 419
					Counterweight submenu.......................................................................... 419
				11.2.5 Superstructure lock submenu.................................................................. 422
					Locking the turntable.......................................................................... 422
					Displays........................................................................................ 423
					Houselock....................................................................................... 424
				11.2.6 Hoists....................................................................................... 425
					Main hoist...................................................................................... 425
					Auxiliary hoist................................................................................. 427
				11.2.7 Slewing gear................................................................................. 428
				11.2.8 Derricking gear.............................................................................. 429
					Derricking lattice extension.................................................................... 431
				11.2.9 Telescoping mechanism........................................................................ 432
					Control consoles................................................................................ 432
					Control lever for telescoping................................................................... 432
					Telescoping submenu............................................................................. 434
				11.2.10 Hydraulic system............................................................................ 443
					Control consoles................................................................................ 443
					In the Settings/ Displays submenu.............................................................. 443
					In the Control instruments submenu.............................................................. 444
					In the Error messages submenu................................................................... 444
				11.2.11 Safe load indicator (SLI)................................................................... 445
					Input elements with displays.................................................................... 445
					Display elements................................................................................ 449
					Information displays............................................................................ 453
					On the front panel.............................................................................. 456
				11.2.12 Electricity, lighting, windscreen wiper/washing system...................................... 457
					Electricity..................................................................................... 457
					Lighting........................................................................................ 457
					Windscreen wiper/washing system................................................................ 458
				11.2.13 Heating system.............................................................................. 460
					Insert1........................................................................................ 460
					Insert2........................................................................................ 461
					Air-conditioning system......................................................................... 462
				11.2.14 On the hand-held control.................................................................... 463
					Connections on the truck crane.................................................................. 463
					Diesel engine operating panel................................................................... 464
					Horn button..................................................................................... 464
					Outrigger/electronic level operating panel..................................................... 464
					Pre-selection button for emergency operation.................................................... 465
					Two-hand operating panel........................................................................ 466
				11.2.15 Other operating elements of the crane cab................................................... 468
					Keys............................................................................................ 468
					Crane cab door.................................................................................. 468
					Windows......................................................................................... 469
					Cab lighting.................................................................................... 470
					Diagnostics plugs............................................................................... 470
					Fire extinguisher............................................................................... 471
			11.3 Functional description of the display and operating elements for driving from inside the cr....... 473
				11.3.1 Diesel engine................................................................................ 473
				11.3.2 Transmission................................................................................. 474
				11.3.3 Axle drive................................................................................... 475
				11.3.4 Brakes....................................................................................... 476
				11.3.5 Steering..................................................................................... 477
					Switching steering direction................................................................... 477
					Normal steering mode............................................................................ 478
					Separate steering............................................................................... 478
				11.3.6 Other operating elements..................................................................... 479
			11.4 Functional description of the safety devices....................................................... 481
				11.4.1 Safe load indicator (SLI).................................................................... 481
				11.4.2 Lowering limit switch........................................................................ 483
				11.4.3 Lifting limit switch......................................................................... 484
					Overriding the lifting limit switch shutdown................................................... 484
		12 Crane operation.......................................................................................... 487
			12.1 Checks and adjustments before crane operation...................................................... 489
				12.1.1 CHECKLIST: When truck crane is rigged........................................................ 489
				12.1.2 Adjusting the front console and the crane cab seat........................................... 496
					Adjusting the front console.................................................................... 496
					Adjusting the crane cab......................................................................... 497
				12.1.3 Checking the condition of the truck crane.................................................... 498
					Checking the reservoir of the windscreen washing system......................................... 498
					Check the fuel level in the tank............................................................... 498
					Visual inspection of the entire crane........................................................... 499
					Checking the electrical system.................................................................. 499
					Checking the position of the hoist ropes........................................................ 500
				12.1.4 Checking the safety devices.................................................................. 501
					Checking the safe load indicator................................................................ 501
					Checking the lifting limit switch.............................................................. 502
					Checking the seat contact switch and dead man's switch system................................... 502
					Crane control emergency stop.................................................................... 503
				12.1.5 Preheating the hydraulic oil................................................................. 504
					If the oil temperature is between 0C and โ€“15C (5F and 32F).............................. 504
					If the oil temperature is below โ€“15C (5F):................................................ 504
				12.1.6 Locking/unlocking the turntable.............................................................. 505
					Superstructure lock submenu................................................................... 506
					Slew to the locking point ..................................................................... 507
					Lock the turntable............................................................................. 508
					Unlock the turntable........................................................................... 508
					Error display when locking the turntable........................................................ 509
				12.1.7 Switching houselock on/off................................................................... 510
					Superstructure lock submenu................................................................... 510
					Switching on the houselock..................................................................... 511
					Switching off the houselock.................................................................... 513
			12.2 Starting and stopping the diesel engine from the superstructure.................................... 515
				12.2.1 When starting the engine the first time in the day........................................... 515
				12.2.2 Start diesel engine from the crane cab....................................................... 517
					Checks on carrier before starting............................................................... 517
					Switching on the ignition...................................................................... 517
					Crane control lamp test........................................................................ 518
					Lamp test for electrics........................................................................ 520
					Alignment of switching conditions............................................................... 520
					Checking the fuel level......................................................................... 521
					Starting the diesel engine..................................................................... 522
				12.2.3 Checks after the diesel engine has been started.............................................. 524
					Checks on the instrument panel.................................................................. 524
					Checks on the Crane control display............................................................. 524
				12.2.4 Shutting down the diesel engine.............................................................. 527
					In normal operation............................................................................. 527
					In emergency.................................................................................... 528
			12.3 Operating the safe load indicator (SLI)............................................................ 529
				12.3.1 Switching on the SLI......................................................................... 529
					Switching on.................................................................................... 529
					Lamp test on the SLI............................................................................ 531
					Display brightness.............................................................................. 531
				12.3.2 Entering the rigging mode.................................................................... 533
					Entering SLI code ............................................................................. 534
					Entering a reeving............................................................................. 537
					Inputting individual components................................................................. 538
				12.3.3 Checks before working with the crane......................................................... 541
				12.3.4 During crane work............................................................................ 545
					Continuous displays............................................................................. 545
					Optional displays.............................................................................. 547
				12.3.5 SLI pre-warning and SLI shutdown............................................................. 548
					SLI early warning............................................................................... 548
					SLI shutdown.................................................................................... 549
					Error message................................................................................... 551
					Error messages with additional optical displays................................................. 552
					SLI override................................................................................... 553
			12.4 Crane work with main boom.......................................................................... 555
				12.4.1 External influences during crane operation................................................... 555
					Horizontal alignment............................................................................ 555
					Safe distances................................................................................. 555
					Monitoring wind speed without an anemometer..................................................... 556
					Monitoring wind speed with an anemometer........................................................ 557
					If the maximum permitted wind speed has been exceeded........................................... 558
					Permissible wind load.......................................................................... 559
					Earthing the load............................................................................... 559
				12.4.2 Permissible slewing ranges and working positions for crane work.............................. 561
					360 slewing range.............................................................................. 561
					Working position 0rearwards................................................................... 561
					Set-up position 180 forwards................................................................... 562
					If the truck crane is free on wheels............................................................ 562
				12.4.3 Main hoist................................................................................... 563
					Switching on the main hoist..................................................................... 563
					Lifting and lowering........................................................................... 564
					Switching off the main hoist................................................................... 567
				12.4.4 Auxiliary hoist.............................................................................. 568
					Switching on the auxiliary hoist............................................................... 568
					Lifting and lowering........................................................................... 569
					Switching off the auxiliary hoist.............................................................. 569
				12.4.5 Derricking gear.............................................................................. 570
					Switching on the derricking gear................................................................ 570
					Raising and lowering............................................................................ 571
					Switching off the derricking gear.............................................................. 572
					Automatic speed limitation..................................................................... 572
					Lowering the boom to horizontal position........................................................ 573
				12.4.6 Slewing gear................................................................................. 575
					Switching on the slewing gear.................................................................. 575
					Prerequisites................................................................................... 576
					Slewing......................................................................................... 576
					Braking the slewing movement.................................................................... 579
					Tracking the slewing gear....................................................................... 580
					Switching off the slewing gear................................................................. 581
					Automatic speed limitation..................................................................... 581
				12.4.7 Telescoping mechanism........................................................................ 583
					Structure of the chapter........................................................................ 583
					Description of functioning...................................................................... 584
					Main boom fixed length, intermediate length, telescoping length................................. 585
					Telescoping..................................................................................... 587
					Notes on the telescoping sequence............................................................. 589
					Check before telescoping for the first time..................................................... 589
					Switching on telescoping mechanism.............................................................. 590
					Function of the control lever................................................................... 590
					Switching off telescoping mechanism............................................................. 592
					Example of the procedure for telescoping........................................................ 593
					Checking initial position....................................................................... 594
					Unlocking the telescoping cylinder.............................................................. 599
					Extend/retract telescoping cylinder............................................................. 602
					Locking the telescoping cylinder................................................................ 603
					Unlock telescopic section...................................................................... 607
					Telescoping the telescopic section............................................................. 609
					Locking the telescopic section.................................................................. 611
					Telescoping telescopic section to an intermediate length........................................ 615
					Lock telescopic section for on- road driving................................................... 615
					Telescoping with fully automatic control........................................................ 616
					Telescoping the main boom into a horizontal position............................................ 622
				12.4.8 Possible movement combinations............................................................... 623
				12.4.9 High-speed mode.............................................................................. 624
					Switching on the high speed function............................................................ 624
					Derricking gear/ telescoping mechanism.......................................................... 624
					Hoists.......................................................................................... 625
				12.4.10 Cooling the hydraulic oil................................................................... 626
					Standard oil cooler............................................................................ 626
					Additional oil cooler.......................................................................... 626
			12.5 Adjustments and displays whilst operating the crane................................................ 627
				12.5.1 Adjusting the brightness of the displays..................................................... 627
				12.5.2 Setting characteristic curves for the control lever......................................... 628
				12.5.3 Adjusting power unit speeds.................................................................. 630
				12.5.4 Setting a constant engine speed.............................................................. 633
				12.5.5 Inclining the crane cab...................................................................... 634
				12.5.6 Adjusting the windscreen wiper stroke interval............................................... 635
				12.5.7 Using the directional spotlight for the working area......................................... 636
					Switching spotlights on/off..................................................................... 636
					Adjusting the direction......................................................................... 636
				12.5.8 Display operating hours...................................................................... 637
				12.5.9 Warning message submenu...................................................................... 639
				12.5.10 Error menu.................................................................................. 642
			12.6 Working range limiter.............................................................................. 645
				12.6.1 Opening the working range limitation submenu................................................. 646
				12.6.2 Reading current settings..................................................................... 647
					Display monitoring switched on/off.............................................................. 647
					Reading the limit values entered............................................................... 647
				12.6.3 Entering a limit value for a maximum overall height.......................................... 649
				12.6.4 Entering a limit value for a maximum working radius.......................................... 650
				12.6.5 Entering limit values for maximum slewing angles............................................. 651
					Displays in the submenu working range limitation................................................ 651
					Presentation of slewing angles.................................................................. 652
					Inputting the slewing angle.................................................................... 653
				12.6.6 Entering point data for objects.............................................................. 654
					Presentation of defined objects................................................................ 654
					Selecting and deleting point data............................................................. 655
					Entering point data............................................................................ 656
				12.6.7 Entering limit values manually.............................................................. 658
					Limit values for overall height, working radius or slewing angle................................ 658
					Manual point data entry......................................................................... 659
				12.6.8 Switching monitoring on and off.............................................................. 661
					Switching monitoring on......................................................................... 661
					Switching monitoring off........................................................................ 662
				12.6.9 Shutdown caused by working range limiter..................................................... 663
					Crane movements which are switched off.......................................................... 663
					Bypassing shutdown............................................................................. 664
					Error messages on shutting down................................................................. 664
			12.7 Driving the truck crane from the crane cab......................................................... 665
				12.7.1 Preparing to drive........................................................................... 666
					In the driver's cab............................................................................. 666
					Preconditions for driving without a load........................................................ 667
					Preconditions for driving with a load........................................................... 667
				12.7.2 Driving route................................................................................ 668
				12.7.3 Steering..................................................................................... 668
					Adapting the steering direction to the superstructure setting................................... 668
					Switching on the steering function.............................................................. 669
					Normal steering mode............................................................................ 670
					Separate steering............................................................................... 670
				12.7.4 Operating the transmission................................................................... 673
				12.7.5 Driving the rigged truck crane............................................................... 673
					Driving......................................................................................... 675
					Checks while driving............................................................................ 675
					Align free on wheels truck crane horizontally................................................... 676
				12.7.6 Possible connections......................................................................... 677
					Switching on the longitudinal differential lock................................................. 677
					Switching off the longitudinal differential lock................................................ 678
					Activating the transverse differential locks.................................................... 678
					Deactivating the transverse differential locks.................................................. 678
				12.7.7 After driving................................................................................ 679
			12.8 Work breaks........................................................................................ 681
				12.8.1 Short work breaks............................................................................ 681
				12.8.2 Work breaks lasting more than 8 hours........................................................ 681
					Securing the truck crane against unauthorized use............................................... 682
			12.9 Heating and ventilating the crane cab.............................................................. 683
				12.9.1 Heating system............................................................................... 683
					Switching on the heating........................................................................ 684
					Switching the heating off....................................................................... 684
					Adjusting the air volume........................................................................ 685
					Regulating the temperature...................................................................... 685
					Setting recirculated air/fresh air.............................................................. 685
					Setting air distribution....................................................................... 686
					Setting time and weekday........................................................................ 687
					Saving automatic heating start................................................................. 688
					Setting automatic heating duration.............................................................. 689
					Switching automatic heating start on/off........................................................ 690
					Setting remaining time.......................................................................... 691
				12.9.2 Air-conditioning system...................................................................... 692
					Switching on.................................................................................... 692
					Setting air distribution....................................................................... 693
					Switching off................................................................................... 693
					How to use the air conditioning effectively..................................................... 693
					Drying the air in the crane cab................................................................. 694
		13 Rigging work............................................................................................. 695
			13.1 Checklists for rigging work for crane operation with main boom..................................... 697
				13.1.1 CHECKLIST: Rigging........................................................................... 697
				13.1.2 CHECKLIST: Unrigging......................................................................... 701
			13.2 Choosing a suitable site........................................................................... 705
				13.2.1 Load bearing capacity of the ground and the outrigger........................................ 705
					Enlarging outrigger surface area................................................................ 707
				13.2.2 Safe distance from banks and pits............................................................ 708
				13.2.3 Earthing the truck crane..................................................................... 709
					Earthing the truckcrane........................................................................ 709
				13.2.4 Safe distance from electrical lines.......................................................... 710
			13.3 Rigging work after driving with trailer............................................................ 713
				13.3.1 Switching off the boom floating position..................................................... 714
				13.3.2 Switching off boom pre-tensioning............................................................ 715
				13.3.3 Switching off slewing gear freewheel......................................................... 716
					Prerequisites................................................................................... 716
					Before slewing.................................................................................. 718
			13.4 Rigging add-on parts in position for crane operation/ driving...................................... 719
				13.4.1 Folding mirrors in and out and adjusting..................................................... 720
					Main hoist mirrors.............................................................................. 720
					Mirror for monitoring the outriggers........................................................... 721
				13.4.2 Pulling out/pushing in the stair tread on the crane cab...................................... 722
					Pulling out the stair thread.................................................................... 722
					Pushing in the stair thread.................................................................... 723
			13.5 Connecting/removing the hand-held control.......................................................... 725
				13.5.1 Connecting the hand-held control............................................................. 725
				13.5.2 Starting and turning off the diesel engine with connected hand- held control................. 726
					With the hand- held control.................................................................... 727
					From the driver's cab........................................................................... 728
					From the crane cab............................................................................. 729
				13.5.3 Removing the hand-held control............................................................... 730
			13.6 Outriggers......................................................................................... 731
				13.6.1 CHECKLIST: Extending the outriggers.......................................................... 731
				13.6.2 CHECKLIST: Retracting the outriggers......................................................... 733
				13.6.3 Permissible outrigger spans.................................................................. 735
					Outrigger span 6.825 x 6.20 m (22.4 x 20.3 ft).................................................. 736
					Outrigger span 6.825 x 4.40 m (22.4 x 14.4 ft).................................................. 736
					Outrigger span 6.825 x 2.32 m (22.4 x 7.6 ft)................................................... 737
					Free on wheels.................................................................................. 738
				13.6.4 Preparing the truck crane.................................................................... 739
					Aligning horizontally.......................................................................... 739
					Locking the suspension......................................................................... 739
					Switching on/off display field on the carrier.................................................. 739
				13.6.5 Securing/releasing outrigger beams........................................................... 740
				13.6.6 Extending/retracting the outrigger beams..................................................... 741
					With the hand- held control..................................................................... 741
					From the switch boxes........................................................................... 744
					From the crane cab.............................................................................. 746
					Setting outrigger spans......................................................................... 749
				13.6.7 Moving the outrigger pads into working/driving position...................................... 751
					Moving the outrigger pads into working position................................................. 751
					Moving the outrigger pads into driving position................................................ 752
				13.6.8 Extending/retracting the outrigger cylinders................................................. 753
					With the hand- held control..................................................................... 754
					From the switch boxes........................................................................... 757
					From the crane cab.............................................................................. 761
				13.6.9 Checking the alignment of the truck crane.................................................... 765
					On the hand-held control........................................................................ 765
					On the switch boxes............................................................................. 767
					On the crane control display.................................................................... 769
				13.6.10 Horizontally aligning truck crane supported on outriggers................................... 773
					If the boom is in the boom support............................................................ 773
					If the boom is raised......................................................................... 773
					Automatic aligning.............................................................................. 773
				13.6.11 Aligning free on wheels truck crane horizontally............................................ 776
					When rigging.................................................................................... 776
					During crane work............................................................................... 777
				13.6.12 Outrigger pressure indicator................................................................ 779
					Outrigger pressure display in the crane cab..................................................... 779
					Outrigger pressure indicator on the carrier..................................................... 780
			13.7 Rigging/unrigging the counterweight................................................................ 781
				13.7.1 Counterweight parts and identification....................................................... 781
					Counterweight parts............................................................................ 781
					Identification.................................................................................. 782
				13.7.2 Counterweight versions....................................................................... 783
				13.7.3 Slinging points on the counterweight sections................................................ 786
				13.7.4 CHECKLIST: Rigging the counterweight......................................................... 787
				13.7.5 CHECKLIST: Unrigging the counterweight....................................................... 789
				13.7.6 Assembling the counterweight versions........................................................ 791
					Versions that can be installed on the turntable................................................ 792
					Placing the 1tbase plate...................................................................... 793
					Versions that can be assembled differently.................................................... 794
				13.7.7 Counterweight lifting unit................................................................... 799
					Open Counterweight sub-menu..................................................................... 799
					Checking the current hoist unit status......................................................... 800
					Display of incorrect statuses................................................................. 801
					Extending/retracting the lifting cylinder....................................................... 802
					Locking/unlocking counterweight................................................................ 804
				13.7.8 Removing/installing the counterweight sections on the turntable.............................. 806
					Removing........................................................................................ 806
					Installing...................................................................................... 807
				13.7.9 Slewing with the rigged counterweight........................................................ 808
			13.8 Rigging work on the main boom...................................................................... 811
				13.8.1 Hook block on the bumper..................................................................... 811
					Picking up the hook block from the bumper....................................................... 811
					Attach the hook block to the bumper............................................................. 812
				13.8.2 Hook block on a separate vehicle............................................................. 813
					Picking up the hook block...................................................................... 814
					Setting down the hook block.................................................................... 814
				13.8.3 Reeving and unreeving the hoist rope......................................................... 816
					Rope end clamp.................................................................................. 816
					Positioning hoist rope......................................................................... 818
				13.8.4 Possible reeving methods with 5 main boom head sheaves....................................... 822
				13.8.5 Possible reeving methods with 6 main boom head sheaves....................................... 825
				13.8.6 Installing/removing lifting limit switch..................................................... 829
					Installing the lifting limit switch............................................................. 829
					Removing the lifting limit switch............................................................... 833
				13.8.7 Locking the lifting limit switch/releasing the lock.......................................... 835
					Locking......................................................................................... 835
					Releasing the lock............................................................................. 836
				13.8.8 Installing/removing the anemometer........................................................... 837
					Installing the anemometer...................................................................... 837
					Removing the anemometer........................................................................ 838
				13.8.9 Installing/removing the air traffic control light............................................ 839
					Installing...................................................................................... 839
					Removing........................................................................................ 840
		14 Malfunctions during crane operation...................................................................... 841
			14.1 Emergency-stop devices for crane operation......................................................... 843
				14.1.1 Carrying out emergency-stop operations....................................................... 843
				14.1.2 Resetting the emergency-stop switch.......................................................... 845
			14.2 Procedure in the event of a malfunction during crane operation.................................... 846
				If it is possible to lower the load................................................................. 846
				If it is not possible to lower the load............................................................. 847
			14.3 Electrical system.................................................................................. 847
				14.3.1 Inserts...................................................................................... 848
				14.3.2 Fuses........................................................................................ 850
					Fuses at the turntable.......................................................................... 850
					Fuses in the crane cab.......................................................................... 852
					Fuses on I/O circuit boards..................................................................... 854
				14.3.3 Fuses of the SLI............................................................................. 855
			14.4 Finding and eliminating malfunctions at the power units............................................ 857
				14.4.1 Malfunctions to the diesel engine during crane operation..................................... 857
				14.4.2 Malfunctions when operating with the hand-held control....................................... 858
				14.4.3 Malfunctions to the outriggers............................................................... 858
				14.4.4 Malfunctions to the main hoist............................................................... 860
				14.4.5 Malfunctions to the auxiliary hoist.......................................................... 862
				14.4.6 Derricking gear malfunctions................................................................. 864
				14.4.7 Malfunctions to the slewing gear............................................................. 866
				14.4.8 Malfunctions to the counterweight hoist unit................................................. 868
				14.4.9 Malfunctions to the hydraulic system / hydraulic oil cooler.................................. 869
				14.4.10 Malfunctions to the turntable lock.......................................................... 869
				14.4.11 Malfunctions to the telescoping mechanism................................................... 870
					Telescoping mechanism error messages............................................................ 873
			14.5 Finding and eliminating malfunctions at the SLI.................................................... 877
				14.5.1 General malfunctions......................................................................... 877
				14.5.2 Error messages at the SLI insert............................................................. 878
					Table for error group 1........................................................................ 879
					Table for error group 2........................................................................ 883
					Table for error group 3........................................................................ 884
					Table for error group 5........................................................................ 885
					Table for error group 6........................................................................ 886
					Table for error group 7........................................................................ 887
					Table for error group 8........................................................................ 887
				14.5.3 Checking SLI lines and connections........................................................... 888
					On the lattice extension........................................................................ 888
					At the truck crane.............................................................................. 889
			14.6 Finding and eliminating malfunctions at the crane control.......................................... 891
				Program version of the crane control................................................................ 891
				14.6.1 General malfunctions......................................................................... 891
				14.6.2 Error messages on the crane control display.................................................. 892
					Symbols for devices............................................................................ 892
					Group symbols.................................................................................. 894
					Symbols for types of errors.................................................................... 896
					Allocation of the index displays............................................................... 897
					Table of errors at the control levers........................................................... 907
					Table of errors at the locking system........................................................... 908
					Error messages via the Can bus.................................................................. 911
					Error messages concerning power units........................................................... 913
					System monitoring group error messages.......................................................... 914
					Carrier group error messages.................................................................... 915
				14.6.3 Connections for the crane control units...................................................... 916
					Position of the control unit connections........................................................ 916
				14.6.4 Unrigging the truck crane in the event of a defective control unit........................... 918
					Required connections........................................................................... 918
					Example for unrigging with three control units.................................................. 920
					Replacing control units......................................................................... 922
			14.7 Emergency operations and programs.................................................................. 925
				14.7.1 Emergency retraction operation............................................................... 926
					Check prior to each emergency operation......................................................... 926
					Retraction procedure........................................................................... 927
					Mechanical emergency operation.................................................................. 928
				14.7.2 Emergency telescoping program submenu........................................................ 931
					Starting the emergency program................................................................. 931
					Display and operating elements of the emergency program......................................... 932
					Retracting in the event of an error at the length indicator..................................... 935
					Retracting in the event of an error at the proximity switch..................................... 938
					Terminating the emergency program.............................................................. 940
					Tables for approaching the locking points....................................................... 941
				14.7.3 Entering telescoping values after emergency operation........................................ 943
				14.7.4 Emergency operation in the event of a failure of the operating elements in the crane cab..... 947
					Prerequisites................................................................................... 947
					Connecting the hand-held control................................................................ 948
					Starting the diesel engine with the hand-held control........................................... 948
					Pre-selecting a power unit..................................................................... 948
					Operating the power unit........................................................................ 949
					Stopping movements............................................................................. 951
					Stopping the operation in cases of emergency.................................................... 951
			14.8 Emergency hydraulic operation according to ZH1/461................................................. 953
				14.8.1 Important instructions for hydraulic emergency operation..................................... 953
				14.8.2 Operating principle and accessories.......................................................... 955
					For emergency operation......................................................................... 955
					For the emergency supply........................................................................ 956
				14.8.3 Connecting/disconnecting hoses............................................................... 957
					For emergency operation with the transformer................................................... 957
					For emergency operation with the hand pump..................................................... 959
				14.8.4 Establishing the hydraulic circuits required................................................. 960
					Switching positions of the hand valves.......................................................... 960
					Additional switching operations for the main hoist.............................................. 962
					Additional switching operations for the slewing gear............................................ 963
				14.8.5 Operating in emergency mode.................................................................. 964
					With the hand pump.............................................................................. 965
					With transformer................................................................................ 965
					Emergency main hoist operation.................................................................. 965
					Emergency derricking gear operation............................................................. 966
					Emergency slewing gear operation................................................................ 967
				14.8.6 After emergency operation.................................................................... 968
					Establishing hydraulic circuits for crane operation .......................................... 968
					Disconnecting hoses............................................................................. 968
				14.8.7 Emergency supply of another crane............................................................ 969
					Connecting/disconnecting hoses.................................................................. 969
					Switching on/off the emergency supply........................................................... 970
		15 Technical information for superstructure................................................................. 971
			15.1 Technical description of the superstructure........................................................ 973
				15.1.1 Turntable.................................................................................... 973
				15.1.2 Crane cab.................................................................................... 973
				15.1.3 Crane's hydraulic system..................................................................... 974
				15.1.4 Control system............................................................................... 975
				15.1.5 Main boom.................................................................................... 975
				15.1.6 Telescoping mechanism........................................................................ 975
				15.1.7 Hoists....................................................................................... 976
				15.1.8 Slewing gear................................................................................. 977
				15.1.9 Houselock.................................................................................... 977
				15.1.10 Derricking cylinder......................................................................... 977
				15.1.11 Electrical system.......................................................................... 978
				15.1.12 Counterweight............................................................................... 978
				15.1.13 Safety devices.............................................................................. 979
				15.1.14 Hand-held control........................................................................... 979
			15.2 Technical data..................................................................................... 981
				15.2.1 Maximum load bearing capacity (DIN/ISO/EN)................................................... 981
				15.2.2 Maximum load bearing capacity (ANSI B 30.5).................................................. 981
				15.2.3 Dimensions, weights and axle loads........................................................... 982
					Dimensions for driving on public roads........................................................ 983
					Total weight and axle loads..................................................................... 983
				15.2.4 Dimensions and weights of removable parts.................................................... 984
					Hook blocks and hook tackle..................................................................... 984
					Counterweightparts............................................................................. 984
					Counterweight versions.......................................................................... 984
				15.2.5 Technical data for superstructure............................................................ 987
					Main hoist...................................................................................... 987
					Auxiliary hoist (additional equipment).......................................................... 987
					Slewing gear.................................................................................... 987
					Derricking gear................................................................................. 988
					Main boom....................................................................................... 988
					Lattice extension............................................................................... 988
					Operating speeds and times without a load...................................................... 989
		16 Index.................................................................................................... 991
			A....................................................................................................... 995
			B....................................................................................................... 995
			C....................................................................................................... 996
			D....................................................................................................... 998
			E....................................................................................................... 999
			F.......................................................................................................1000
			H.......................................................................................................1000
			I.......................................................................................................1002
			K.......................................................................................................1002
			L.......................................................................................................1002
			M.......................................................................................................1002
			O.......................................................................................................1003
			P.......................................................................................................1004
			R.......................................................................................................1005
			S.......................................................................................................1005
			T.......................................................................................................1007
			V.......................................................................................................1009
			W.......................................................................................................1009

PLEASE NOTE:

  • This is the SAME exact manual used by your dealers to fix your vehicle.
  • The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
  • Any queries / doubts regarding your purchase, please feel free to contactย [email protected]

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