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Grove Crane GMK 3060L Lattice Extension Operating Manual 3302997 – PDF DOWNLOAD
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Grove Crane GMK 3060L Lattice Extension Operating Manual 3302997 – PDF DOWNLOAD
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Description
Grove Crane GMK 3060L Lattice Extension Operating Manual 3302997 – PDF DOWNLOAD
FILE DETAILS:
Grove Crane GMK 3060L Lattice Extension Operating Manual 3302997 – PDF DOWNLOAD
Language : English
Pages : 378
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Grove Crane GMK 3060L Lattice Extension Operating Manual 3302997 – PDF DOWNLOAD
Overview:
Validity of this operating manual:
This operating manual applies only to lattice extensions supplied by Manitowoc Crane Group Germany GmbH.
Prerequisites for installation and operation:
The lattice extensions described in this operating manual may only be operated together with a GROVE truck crane GMK3060L whose serial number is identical with the serial number marked on the lattice extensions.
References to other operating manuals:
Cross references to other operating or maintenance manuals are shown, for instance, in the following form: àOperating manual GMK3060L.
• The subject that is referenced can be found in the index or table of contents of the document to which reference is made.
• The subject that is referenced can be found in the index or table of contents of the document to which reference is made.
Basic safety instructions:
- The basic safety instructions that are applicable are generally those stated in the
operating manual; Operating manual GMK3060L. - Also observe all safety instructions and warnings on the truck crane!
Other applicable documents:
In addition to the information in this operating manual, all the instructions in the following sections of the operating manual provided are also applicable;
àOperating manual GMK3060L.
– Intended use
– Improper use
– Organisational measures
– Qualifications of the personnel on the GMK3060L
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Grove Crane GMK 3060L Lattice Extension Operating Manual 3302997 – PDF DOWNLOAD
Lattice extension operating manuals..................................................................... 1 Additional Pages.................................................................................... 3 Swing-away lattice.............................................................................. 3 Table of contents................................................................................... 7 1 Overview.......................................................................................... 31 Validity of this operating manual............................................................... 31 Validity of this operating manual........................................................... 31 Prerequisites for installation and operation................................................ 31 References to other operating manuals....................................................... 31 Lattice extension described..................................................................... 32 Terms used...................................................................................... 33 Lattice extension parts..................................................................... 33 Additional equipment........................................................................ 34 2 Basic safety instructions......................................................................... 35 Other applicable documents...................................................................... 35 Safety instructions for working with a lattice extension........................................ 36 Working at heights.......................................................................... 36 Slinging.................................................................................... 36 Locks....................................................................................... 36 Rigging mode................................................................................ 36 Two cranes.................................................................................. 36 3 Operating elements................................................................................ 37 On the derricking swing-away lattice............................................................ 37 In the crane cab................................................................................ 38 Overview.................................................................................... 38 At the right-hand control console........................................................... 39 On the CCS control unit..................................................................... 39 Menu with independent displays.......................................................... 39 Enter rigging mode/telescope status menu................................................ 40 Other operating elements........................................................................ 41 On the carrier.............................................................................. 41 4 Rigging work on the main boom..................................................................... 43 Hose drum....................................................................................... 43 Slinging points............................................................................. 43 Dimensions and weights...................................................................... 44 Rigging work on the hose drum................................................................... 45 Installing/removing the hose drum........................................................... 45 Removing................................................................................ 47 Inserting/releasing the locking device on the hose drum..................................... 49 Positions of the hydraulic connections...................................................... 50 Working with the lattice extension...................................................... 50 Main boom operation..................................................................... 50 5 Swing-away lattice................................................................................ 51 Operations planning............................................................................. 51 Permissible combinations.................................................................... 51 Dimensions and weights...................................................................... 52 Identification.............................................................................. 53 Transport conditions............................................................................ 55 Overview.................................................................................... 55 Transport conditions – Instructions for checking............................................ 57 Transport conditions – Folded – Swing-away lattice 15.0 m................................... 59 Transport condition – Folded – Swing-away lattice 8.7 m..................................... 63 Transport condition – Folded – Section 1 only............................................... 65 Transport condition – Removed – Swing-away lattice.......................................... 66 Transport condition – Removed – Main boom................................................... 68 Checklists for rigging work..................................................................... 69 Symbols and their representation............................................................ 69 Overview.................................................................................... 70 CHECKLIST: Installation – in working position............................................... 71 CHECKLIST: Installation – in transport position............................................. 75 CHECKLIST: Removal – from working position.................................................. 80 CHECKLIST: Removal – from transport position................................................ 84 CHECKLIST: Rigging in working position – 8.7 m.............................................. 86 CHECKLIST: Rigging in working position – 15.0 m............................................. 90 CHECKLIST: After rigging in the working position............................................ 95 CHECKLIST: Before rigging in the transport position......................................... 97 CHECKLIST: Rigging in transport position – 8.7 m............................................ 99 CHECKLIST: Rigging in transport position – 15.0 m...........................................103 Rigging work – General information..............................................................107 Slinging points.............................................................................107 Securing the swing-away lattice with the guide rope.........................................109 Folding out / folding in the deflection sheave..............................................110 Rigging work – Establishing / separating connections............................................111 Preparing the truck crane...................................................................111 Overview of the rigging ranges..............................................................112 Range 1 – Folded – Slewing connection.......................................................113 Range 1 – Folded down – Main boom / section 2...............................................114 Range 1 – Installing/removing – Main boom / section 2.......................................115 Range 1 – Unrigging – Slewing connection....................................................116 Range 1 – Installation – Slewing connection.................................................117 Range 2 – Main boom / section 2.............................................................118 Range 3 – Folded – Main boom / section 1 or section 1 / section 2...........................119 Range 3 – Folded down – Section 1 / section 2...............................................120 Range 3 – Installing/removing – Main boom / section 1.......................................121 Range 4 – Main boom / section 1.............................................................122 Range 4 – Main boom / section 2.............................................................123 Range 5 – Folded – Section 1 / section 2....................................................124 Range 5 – Folded down – Section 1 / section 2...............................................125 Range 5 – Installing / removing – Section 1 / section 2.....................................126 Relieving the connecting points.................................................................129 Derricking swing-away lattice...............................................................129 Inclinable swing-away lattice...............................................................129 Inclinable swing-away lattice – with rigging aid............................................130 Rigging work – Swinging operations..............................................................131 Swinging the swing-away lattice.............................................................131 Slewing section 1...........................................................................133 Rigging work – Hydraulic connections............................................................135 Rigging work – Electrical connections...........................................................137 Overview....................................................................................137 Main boom / section 2.......................................................................138 Section 1 – section 2.......................................................................140 Further rigging work............................................................................143 Fitting / removing the hoist rope...........................................................143 Fitting.................................................................................143 Removing................................................................................144 Possible reeving methods....................................................................145 Installing/removing the lifting limit switch................................................146 Installing..............................................................................146 Removing................................................................................147 Installing/removing the anemometer and air traffic control light............................148 Installing..............................................................................148 Removing................................................................................149 Installing/removing the camera..............................................................150 Installing..............................................................................150 Removing................................................................................151 Rigging work – Derricking the swing-away lattice................................................153 With the hand-held control..................................................................153 With the control unit on section 2..........................................................154 Rigging work – Derricking the swing-away lattice................................................155 With auxiliary crane........................................................................155 Without auxiliary crane.....................................................................156 Entering the RCL code...................................................................156 Setting the angle.......................................................................157 Setting the angle to 0°.................................................................159 Inclining the truck crane...............................................................161 Operation with swing-away lattice...............................................................163 Setting the RCL.............................................................................163 Input...................................................................................163 Derricking the main boom....................................................................165 Telescoping with a rigged swing-away lattice................................................165 Derricking the swing-away lattice during operation..........................................166 Switching on the derricking gear........................................................166 Raising and lowering....................................................................166 Switching off the derricking gear.......................................................167 Checking the wind speed.....................................................................168 Information about main boom operation when the swing- away lattice is installed.............169 Instructions for turning loads over.........................................................170 Maintenance.....................................................................................171 Maintenance plan W..........................................................................171 Maintenance plan M 1........................................................................171 Maintenance plan M 3........................................................................171 Maintenance plan M 12.......................................................................171 Greasing the piston rod.....................................................................172 Prerequisite............................................................................172 Lubricating the pins........................................................................173 Grease..................................................................................173 Prerequisite............................................................................173 Lubrication.............................................................................173 Checking the sheaves........................................................................174 Grease..................................................................................174 Prerequisite............................................................................174 Check...................................................................................174 Lubricating joints..........................................................................175 Grease..................................................................................175 Troubleshooting.................................................................................176 Troubleshooting table.......................................................................176 6 Heavy load lattice extension 2.0 m................................................................177 Operations planning.............................................................................177 Permissible combinations....................................................................177 Dimensions and weights......................................................................177 Identification..............................................................................178 Transport conditions............................................................................179 Transport conditions – Instructions for checking............................................179 Transport condition – Folded................................................................181 Transport condition – Removed...............................................................182 Checklists for rigging work.....................................................................183 Symbols.....................................................................................183 Overview....................................................................................183 CHECKLIST: Installation – in working position...............................................185 CHECKLIST: Installation – in transport position.............................................189 CHECKLIST: Removal – from working position..................................................191 CHECKLIST: Removal – from transport position................................................195 CHECKLIST: Rigging – in working position....................................................197 CHECKLIST: Rigging – in transport position..................................................201 Rigging work – General information..............................................................205 Slinging points.............................................................................205 Securing the heavy load lattice extension with guide rope...................................206 Preparing the truck crane...................................................................207 Rigging work – Establishing / separating connections............................................209 Installing/removing – Working position......................................................209 Installing/removing – Transport position....................................................211 Rigging work – Changing the position of the heavy load lattice extension........................213 From transport position to working position.................................................213 From the working position to the transport position.........................................216 Further rigging work............................................................................219 Fitting / removing the hoist rope...........................................................219 Possible reeving methods....................................................................220 Folding the rope attachment point out/in....................................................221 Installing/removing the lifting limit switch................................................222 Installing..............................................................................222 Removing................................................................................223 Installing/removing the anemometer and air traffic control light............................224 Installing/removing the camera..............................................................225 Installing..............................................................................225 Removing................................................................................226 Inclining the heavy load lattice extension......................................................227 Prerequisites...............................................................................227 Preparations................................................................................227 Setting the angle...........................................................................228 After setting the angle.....................................................................229 Operation with heavy load lattice extension.....................................................231 Setting the RCL.............................................................................231 Input...................................................................................231 Shutdown................................................................................232 Derricking the main boom....................................................................233 Telescoping with a rigged heavy load lattice extension......................................233 Checking the wind speed.....................................................................234 Information about main boom operation when the heavy load lattice extension is installed....235 Instructions for turning loads over.........................................................236 Maintenance.....................................................................................237 Maintenance plan M 1........................................................................237 Maintenance plan M 3........................................................................237 Lubricating the pins........................................................................238 Grease..................................................................................238 Prerequisite............................................................................238 Checking the sheaves........................................................................239 Prerequisite............................................................................239 Troubleshooting.................................................................................241 Troubleshooting table.......................................................................241 7 Heavy load lattice extension 1.8 m................................................................243 Possible operating modes........................................................................243 Operations planning.............................................................................245 Permissible combinations....................................................................245 Dimensions and weights......................................................................245 Heavy load lattice extension............................................................245 Shackle.................................................................................246 Sheaves package.........................................................................246 Identification..............................................................................247 Transport conditions............................................................................249 Transport conditions – Notes on checking....................................................249 Transport condition – Folded................................................................251 Transport condition – Removed...............................................................252 Checklists for rigging work.....................................................................253 Symbols.....................................................................................253 Overview....................................................................................253 CHECKLIST: Installation – in operating position.............................................254 CHECKLIST: Installation – in transport position.............................................259 CHECKLIST: Removal – From the operating position............................................261 CHECKLIST: Removal – From transport position................................................265 CHECKLIST: Rigging – In operating position..................................................267 CHECKLIST: Rigging – in transport position..................................................271 Rigging work – General information..............................................................275 Slinging points.............................................................................275 Heavy load lattice extension............................................................275 Securing the heavy load lattice extension with the guide rope...............................276 Preparing the truck crane...................................................................277 Rigging work – Conversion according to the operating mode.......................................279 Installing/removing the air traffic control light...........................................279 Installing..............................................................................279 Removal.................................................................................280 Installing/removing the shackle.............................................................281 Installing..............................................................................281 Removal.................................................................................282 Rigging work – Establishing / separating connections............................................283 Installing/removing – Operating position....................................................283 Installing/removing – Transport position....................................................285 Rigging work – Changing the position of the heavy load lattice extension........................287 From transport position to operating position...............................................287 From the operating position to the transport position.......................................290 Further rigging work............................................................................293 Fitting / removing the hoist rope...........................................................293 Notes on reeving............................................................................294 Possible reeving methods....................................................................294 Folding the rope attachment point out/in....................................................296 Installing/removing the lifting limit switch................................................297 Installing..............................................................................297 Removal.................................................................................298 Installing/removing the anemometer and air traffic control light............................299 Installing/removing the camera..............................................................300 Installing..............................................................................300 Removal.................................................................................301 Folding the shackle in/out..................................................................302 Inclining the heavy load lattice extension......................................................303 Prerequisites...............................................................................303 Preparations................................................................................303 Setting the angle...........................................................................304 After setting the angle.....................................................................305 Heavy load lattice extension – Operation with hoist rope........................................307 Setting the RCL.............................................................................307 Input...................................................................................307 Shutdown................................................................................308 Derricking the main boom....................................................................309 Telescoping with a rigged heavy load lattice extension......................................309 Checking the wind speed.....................................................................310 Information about main boom operation when the heavy load lattice extension is installed....311 Instructions for turning loads over.........................................................312 Heavy load lattice extension – Operation with a shackle.........................................313 Setting the RCL.............................................................................313 Input...................................................................................313 Shutdown................................................................................314 Derricking the main boom....................................................................315 Lifting the load........................................................................315 Derricking..............................................................................316 Telescoping the main boom...................................................................317 Other applicable sections...................................................................318 Maintenance.....................................................................................319 M 1 maintenance plan........................................................................319 M 3 maintenance plan........................................................................319 M 12 maintenance plan.......................................................................319 Lubricating the pins........................................................................320 Grease..................................................................................320 Prerequisite............................................................................320 Checking the sheaves........................................................................321 Prerequisite............................................................................321 Lubricate the shackle.......................................................................322 Grease..................................................................................322 Prerequisite............................................................................322 8 Auxiliary single-sheave boom top..................................................................323 Operations planning.............................................................................323 Permissible combinations....................................................................323 Dimensions and weights......................................................................323 Identification..............................................................................324 Transport conditions............................................................................325 Transport conditions – Instructions for checking............................................325 Transport condition – Folded................................................................327 Transport condition – Removed...............................................................328 Rigging work – General information..............................................................329 Slinging points.............................................................................329 Securing the auxiliary single-sheave boom top with guide rope...............................330 Rigging work – Installing/removing..............................................................331 In working position.........................................................................331 In transport position.......................................................................334 Rigging work – Changing the position of the auxiliary single-sheave boom top....................337 From transport position to working position.................................................337 From the working position to the transport position.........................................338 Further rigging work............................................................................339 Fitting / removing the hoist rope...........................................................339 Possible reeving methods....................................................................340 Installing/removing the lifting limit switch................................................341 Installing..............................................................................341 Removing................................................................................342 Installing/removing the anemometer and air traffic control light............................343 Installing/removing the camera..............................................................343 Operation with auxiliary single-sheave boom top.................................................345 Setting the RCL.............................................................................345 Input...................................................................................345 Shutdown................................................................................346 Checking the wind speed.....................................................................347 Instructions for turning loads over.........................................................348 Maintenance.....................................................................................349 Maintenance plan M 1........................................................................349 Maintenance plan M 3........................................................................349 Lubricating the pins........................................................................350 Grease..................................................................................350 Prerequisite............................................................................350 Checking the sheaves........................................................................351 Prerequisite............................................................................351 9 Turning loads over................................................................................353 Prerequisites...................................................................................353 Setting the RCL.................................................................................354 Entering the reeving........................................................................354 Switching over to the auxiliary hoist.......................................................354 Turning a load over.............................................................................355 10 Driving with a rigged crane......................................................................357 Safety instructions.............................................................................357 Driving distance................................................................................359 Permissible rigging modes and axle loads........................................................360 Notes.......................................................................................360 Notes on the tables.........................................................................360 Swing-away lattice..........................................................................362 Swing-away lattice 8.7 m................................................................362 Swing-away lattice 15.0 m...............................................................363 Heavy load lattice extension 2.0 m..........................................................364 Heavy load lattice extension 1.8 m..........................................................365 Auxiliary single-sheave boom top............................................................366 Before driving..................................................................................367 While driving...................................................................................367 After driving...................................................................................367 11 Index............................................................................................369 A...............................................................................................371 D...............................................................................................371 H...............................................................................................372 I...............................................................................................374 O...............................................................................................374 R...............................................................................................374 S...............................................................................................374 T...............................................................................................375
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