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Grove Crane GMK 4080-2 Operating Manual 3302659 – PDF DOWNLOAD

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Description

Grove Crane GMK 4080-2 Operating Manual 3302659 – PDF DOWNLOAD

FILE DETAILS:

Grove Crane GMK 4080-2 Operating Manual 3302659 – PDF DOWNLOAD

Language : English
Pages : 976
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Grove Crane GMK 4080-2 Operating Manual 3302659 – PDF DOWNLOAD

Intended use:

The GMK4080-2 truck crane is constructed in accordance with the latest technology and the
recognised safety regulations. Nevertheless, the opera- tor or third parties can still be
endangered and the crane or other property put at risk while using it.

  • The truck crane may be modified only with the consent of Manitowoc Crane Group Germany GmbH.
  • The GMK4080-2 truck crane may be used only when it is in perfect technical condition and for its
    intended purpose and with due attention paid to safe operation and possible hazards.
    Any malfunctions that could impair safety must be eliminated immediately.
  • The GMK4080-2 truck crane may only be operated without the correspond- ing special equipment within
    thepermitted temperature range; à Technical
    data, p. 1 – 7.
  • The GMK4080-2 truck crane is designed solely for lifting loads which are within the permitted
    GMK4080-2 lifting capacities. The load must be slung as prescribed to a hook block which is
    positioned vertically over the load prior to lifting.

Intended use also includes
– observing the entire crane documentation, consisting of the operating manual(s), the lifting
capacity table, the outrigger pressure table and the safety manual
– adhering to the inspection and maintenance requirements specified in the maintenance manual.
The GMK4080-2 may only be operated with parts of equipment which have been approved by Manitowoc
Crane Group Germany GmbH and which are labelled with the serial number of the GMK4080-2.
The manufacturer is not liable for any damage caused by improper or unau-
thorized use of the GMK4080-2 truck crane. The user alone bears the risk.

TABLE OF CONTENTS:

Grove Crane GMK 4080-2 Operating Manual 3302659 – PDF DOWNLOAD

Operating manual.............................................................................................................  1
	Additional pages
........................................................................................................  5
		MAXbase..............................................................................................................  3
			Additional outrigger spans.......................................................................................  3
		Telescoping emergency programe.......................................................................................  5
			Return run of the telescoping cylinder...........................................................................  5
		Mounting counterweight on the turntable..............................................................................  7
		Hook blocks..........................................................................................................  9
			Change...........................................................................................................  9
				Hook blocks with ballast plates..............................................................................  9
				Separable hook block.........................................................................................  9
		Crane cab heating and air-conditioning system........................................................................ 11
			Operation from the driver's cab.................................................................................. 11
				Additional operating elements................................................................................ 11
				Operation.................................................................................................... 11
	General information
..................................................................................................... 45
		1 Overview........................................................................................................... 45
			1.1 Accidents.................................................................................................... 45
			1.2 Branch offices............................................................................................... 47
				1.2.1 Manitowoc Crane Care................................................................................... 47
				1.2.2 Dealer list............................................................................................ 47
			1.3 Warranty specifications...................................................................................... 47
			1.4 Terms used................................................................................................... 48
			1.5 Technical data............................................................................................... 51
				1.5.1 Maximum lifting capacity (DIN/ISO/EN).................................................................. 51
				1.5.2 Dimensions and weights of the truck crane, axle loads.................................................. 52
					Dimensions............................................................................................... 53
					Weight and axle loads.................................................................................... 53
				1.5.3 Dimensions and weights of removable parts.............................................................. 54
					Spare wheel.............................................................................................. 54
					Outrigger................................................................................................ 54
					Hook blocks and hook tackle.............................................................................. 55
					Counterweight parts...................................................................................... 58
					Auxiliary hoist.......................................................................................... 58
				1.5.4 Carrier................................................................................................ 59
					Engine................................................................................................... 59
					Transmission............................................................................................. 59
					Transfer case............................................................................................ 59
					Axle lines............................................................................................... 59
					Steering................................................................................................. 60
					Tyres.................................................................................................... 60
					Turning turning radii.................................................................................... 60
					Outrigger................................................................................................ 61
					Electrical system........................................................................................ 62
					Tool..................................................................................................... 62
					Towing couplings......................................................................................... 62
					Driving speeds........................................................................................... 62
					Climbing ability......................................................................................... 62
				1.5.5 Superstructure......................................................................................... 63
					Main hoist............................................................................................... 63
					Auxiliary hoist.......................................................................................... 63
					Slewing gear............................................................................................. 63
					Derricking gear.......................................................................................... 63
					Main boom................................................................................................ 64
					Lattice extension........................................................................................ 64
					Operating speeds......................................................................................... 64
					Noise emission........................................................................................... 64
			1.6 Documentation supplied....................................................................................... 65
				1.6.1 Questions on documentation............................................................................. 66
			1.7 Notes on the operating manual................................................................................ 67
				1.7.1 What do the symbols used mean?......................................................................... 67
				1.7.2 How is the operating manual structured?................................................................ 69
					Division................................................................................................. 69
					Structure of the chapters................................................................................ 69
					Structure of the pages................................................................................... 70
				1.7.3 How do I find the information I need?.................................................................. 71
					Cross-references example................................................................................. 72
				1.7.4 What information is available for operations planning?................................................. 74
			1.8 Conversion table for US measuring units...................................................................... 75
			1.9 Training - Information....................................................................................... 77
			1.10 Identification.............................................................................................. 78
			1.11 EC Declaration of Conformity................................................................................ 80
			1.12 Notes on the engine data card............................................................................... 81
		2 Basic safety instructions.......................................................................................... 83
			2.1 Intended use................................................................................................. 83
				2.1.1 Improper use........................................................................................... 84
			2.2 Organisational measures...................................................................................... 85
			2.3 Personnel qualifications..................................................................................... 87
			2.4 Safety instructions for driving the truck crane.............................................................. 88
			2.5 Safety instructions for crane operation...................................................................... 89
			2.6 Instructions on transporting persons......................................................................... 92
				Equipment for lifting persons................................................................................ 92
				Personnel.................................................................................................... 92
				Operation.................................................................................................... 93
				Truck crane.................................................................................................. 94
	Driving
................................................................................................................. 95
		3 Operating elements for driving..................................................................................... 95
			3.1 Overview of the operating elements........................................................................... 95
				3.1.1 On the outside of the truck crane...................................................................... 96
				3.1.2 Driver's cab...........................................................................................100
					Front overview...........................................................................................100
					Rear overview............................................................................................102
					Behind the cover.........................................................................................103
				3.1.3 Steering column/steering wheel.........................................................................104
				3.1.4 Instrument panel.......................................................................................105
					Left/right...............................................................................................105
					Middle...................................................................................................106
				3.1.5 Transmission operating elements........................................................................108
				3.1.6 On-board computer......................................................................................109
				3.1.7 Tachograph.............................................................................................110
				3.1.8 Heating and air-conditioning system....................................................................111
					Standard.................................................................................................111
					Auxiliary water heating system...........................................................................112
					Auxiliary air heater.....................................................................................113
				3.1.9 CCS control unit.......................................................................................115
				3.1.10 CCS – menu-dependent displays.........................................................................116
				3.1.11 CCS – Start menu......................................................................................117
				3.1.12 CCS – Overview menu groups............................................................................118
				3.1.13 Carrier menu group....................................................................................120
					Suspension/level adjustment menu.........................................................................121
					Driving menu.............................................................................................122
				3.1.14 Menu group, settings..................................................................................123
					Set display brightness and date/ time menu...............................................................124
					Switch units menu........................................................................................125
				3.1.15 Menu group Information................................................................................126
					Operating hours menu.....................................................................................127
					Engine/transmission error menu...........................................................................128
					Crane operation error menu...............................................................................129
				3.1.16 Various controls menu group...........................................................................130
				3.1.17 Emergency operations menu group.......................................................................131
				3.1.18 Outrigger control units...............................................................................132
			3.2 Short description of the operating elements..................................................................133
				3.2.1 Definition of information relating to directions of movement...........................................134
					Basic rule...............................................................................................134
				3.2.2 General rules for buttons and symbols on the display...................................................135
				3.2.3 Engine.................................................................................................136
					Steering column..........................................................................................136
					On the steering wheel....................................................................................136
					Instrument panel.........................................................................................137
				3.2.4 AdBlue system..........................................................................................138
					Instrument panel.........................................................................................138
					CCS display..............................................................................................139
				3.2.5 Battery master switch..................................................................................139
				3.2.6 Electrical system......................................................................................140
				3.2.7 Crane control CCS......................................................................................141
				3.2.8 Transmission...........................................................................................143
					Transmission control unit................................................................................143
					Driving position display.................................................................................145
				3.2.9 Reverse camera.........................................................................................146
				3.2.10 BirdView system 270°..................................................................................147
				3.2.11 Transfer case.........................................................................................149
				3.2.12 Final drive...........................................................................................150
				3.2.13 Brakes................................................................................................151
					Service brake............................................................................................151
					Additional brakes........................................................................................151
					Parking brake............................................................................................152
				3.2.14 Steering/separate steering............................................................................153
					Instrument panel.........................................................................................153
					CCS display..............................................................................................155
				3.2.15 Suspension............................................................................................157
					CCS display..............................................................................................157
				3.2.16 Lighting/windscreen wipers/horn.......................................................................158
					Steering column..........................................................................................158
					Steering wheel...........................................................................................158
					Instrument panel.........................................................................................158
					CCS display..............................................................................................160
					Roof.....................................................................................................160
				3.2.17 Level adjustment system...............................................................................161
				3.2.18 Trip recorder/speedometer.............................................................................163
					Tachograph...............................................................................................163
					Cover....................................................................................................163
					Speedometer..............................................................................................163
				3.2.19 Diagnostics...........................................................................................164
				3.2.20 Push-up roof..........................................................................................164
				3.2.21 On-board computer.....................................................................................165
				3.2.22 Front flap............................................................................................166
				3.2.23 Windows and doors.....................................................................................167
					Window winder............................................................................................167
					Doors....................................................................................................168
				3.2.24 Access ladders and ladders............................................................................169
		4 Starting the engine for driving – switching it off.................................................................173
			4.1 Starting the engine from the driver's cab....................................................................173
				4.1.1 CHECKLIST: Starting the engine.........................................................................173
				4.1.2 CHECKLIST: At low temperatures.........................................................................176
				4.1.3 Filling up.............................................................................................177
					Fuel tank................................................................................................177
					AdBlue tank..............................................................................................179
				4.1.4 Checks before starting the engine......................................................................180
					At the hydraulic tank....................................................................................180
					Battery master switch....................................................................................181
					Checking the hand-held control...........................................................................181
				4.1.5 Switching the ignition on..............................................................................181
				4.1.6 Lamp test/equalisation of the switching states.........................................................183
					Lamp test................................................................................................183
					Switching the switching state............................................................................183
				4.1.7 Display – setting the brightness.......................................................................184
				4.1.8 Starting the engine....................................................................................186
				4.1.9 Checks after starting the engine.......................................................................188
					Start menu and on-board computer.........................................................................188
					Instrument panel.........................................................................................189
				4.1.10 Setting the idling speed..............................................................................190
			4.2 Switch off the engine........................................................................................191
				4.2.1 At the ignition lock and with the outrigger control units..............................................191
					After switching off......................................................................................191
				4.2.2 Using the emergency stop switches......................................................................192
					Emergency stop switch, resetting.........................................................................192
			4.3 Air intake inhibitor.........................................................................................193
				Opening the air intake inhibitor.............................................................................193
		5 Driving............................................................................................................195
			5.1 Before driving...............................................................................................195
				5.1.1 CHECKLIST: Checks before on-road driving...............................................................195
				5.1.2 Check the condition of the truck crane.................................................................201
					Electrical system........................................................................................201
					Mirror, adjusting........................................................................................201
					Warning plates for vehicle width.........................................................................202
					Checking the vehicle height..............................................................................203
					Supply pressure..........................................................................................204
					Parking brake............................................................................................205
				5.1.3 Adjusting the seat and the steering column.............................................................207
					Adjusting the driver's seat..............................................................................207
					Adjusting the passenger seat.............................................................................208
					Adjusting the steering column............................................................................209
				5.1.4 Switching the suspension on/off........................................................................210
					Opening the menu.........................................................................................210
					Switching the suspension on..............................................................................211
					Switching the suspension off.............................................................................211
				5.1.5 Setting the tachograph.................................................................................212
					Prerequisites............................................................................................212
					In the event of malfunctions.............................................................................212
					Setting the tachograph...................................................................................213
				5.1.6 Time, setting..........................................................................................217
				5.1.7 Displaying and resetting operating hours...............................................................218
			5.2 Operating the transmission...................................................................................219
				5.2.1 Switching on...........................................................................................219
				5.2.2 Switching the transmission to the neutral position.....................................................220
				5.2.3 Selecting the direction of travel and starting gear....................................................221
					Selecting the driving direction..........................................................................221
					Selecting the starting gear..............................................................................222
				5.2.4 Changing operating mode................................................................................223
					Changing to automatic mode...............................................................................223
					Change to manual mode....................................................................................223
				5.2.5 Starting...............................................................................................224
				5.2.6 Driving and changing gears.............................................................................225
					In automatic operating mode..............................................................................225
					In manual operating mode.................................................................................226
				5.2.7 Changing the driving direction.........................................................................227
				5.2.8 Stopping...............................................................................................227
					Stopping for longer periods..............................................................................227
				5.2.9 On the roller type dynamometer.........................................................................228
				5.2.10 Preheating transmission...............................................................................228
			5.3 Driving the truck crane and switching it off.................................................................229
				5.3.1 Checks whilst driving..................................................................................229
					Brakes...................................................................................................229
					ABS system...............................................................................................229
					Steering.................................................................................................230
					Warning messages.........................................................................................230
					Monitoring elements......................................................................................231
				5.3.2 Cruise control.........................................................................................232
					Switching on.............................................................................................232
					Switching off............................................................................................233
				5.3.3 Temposet...............................................................................................234
					Switching on.............................................................................................234
					Switching off............................................................................................234
				5.3.4 Driving downhill.......................................................................................235
					Starting.................................................................................................235
					Checks when driving downhill.............................................................................236
					Downshifting.............................................................................................236
					Additional brakes........................................................................................237
				5.3.5 Driving uphill.........................................................................................238
					Starting.................................................................................................238
					Driving..................................................................................................238
				5.3.6 Overriding torque reduction............................................................................239
				5.3.7 Switching the truck crane off..........................................................................240
					Secure it against rolling away...........................................................................240
					When stationary for more than 8 hours....................................................................241
				5.3.8 Fold-up berth..........................................................................................242
			5.4 Off-road driving.............................................................................................243
				Adjustments to the transmission..............................................................................243
				Connections..................................................................................................243
				Changing the vehicle level...................................................................................243
				Rocking the vehicle free and towing..........................................................................243
				5.4.1 Transfer case – switching the off-road gear on/off.....................................................244
				5.4.2 Longitudinal and transverse differential locks.........................................................245
				5.4.3 Operating the level adjustment system..................................................................247
					Opening the menu.........................................................................................247
					Setting the on- road level...............................................................................248
					Pre-selecting suspension struts..........................................................................248
					Changing the vehicle level...............................................................................249
					Viewing the current inclination..........................................................................250
					Exiting the menu.........................................................................................250
				5.4.4 Freeing truck crane stuck in terrain...................................................................251
					Rocking the truck crane free.............................................................................251
					Towing free forwards.....................................................................................252
					Towing free to the rear..................................................................................252
			5.5 Separate steering............................................................................................253
				5.5.1 Switching to separate steering.........................................................................254
				5.5.2 Switching to normal steering mode......................................................................257
				5.5.3 Switching units of measure.............................................................................258
			5.6 Radio........................................................................................................258
			5.7 Heating and air-conditioning system..........................................................................259
				5.7.1 Standard heating system................................................................................259
					Switching on.............................................................................................259
					Heating..................................................................................................259
					Air distribution.........................................................................................260
					Examples.................................................................................................261
					Switching off............................................................................................261
				5.7.2 Air-conditioning system................................................................................262
					Notes....................................................................................................262
					Switching on/off.........................................................................................262
					Cooling..................................................................................................263
					Drying...................................................................................................263
				5.7.3 Auxiliary water heating system.........................................................................264
					Preheating the engine....................................................................................264
					Preheating the driver's cab..............................................................................265
					Switching on.............................................................................................265
					Setting the date and time................................................................................267
					Storing the heating start................................................................................268
				5.7.4 Auxiliary air heater...................................................................................270
					Switching on.............................................................................................270
					Setting the heating level................................................................................271
					Setting the day and time.................................................................................272
					Setting the preselection time............................................................................272
					Preselection times Delete................................................................................274
					Switching off............................................................................................274
			5.8 Towing a trailer.............................................................................................275
				Effects on the axle loads....................................................................................275
				Coupling the trailer.........................................................................................276
				Connecting the supply lines..................................................................................277
				Removing supply lines........................................................................................278
				Uncoupling the trailer.......................................................................................278
				Checking the braking force...................................................................................280
		6 Driving modes......................................................................................................281
			6.1 Driving modes................................................................................................281
				Information about the axle loads.............................................................................281
				6.1.1 Information on how to use the tables...................................................................282
				6.1.2 Table for maximum axle load 12 t.......................................................................283
					Tyres 385/95 R25.........................................................................................283
					Tyres 445/95 R25.........................................................................................284
					Tyres 525/80 R25.........................................................................................285
				6.1.3 Maximum permitted speeds with an axle load of over 12 t................................................286
			6.2 Weighing the truck crane.....................................................................................287
				Axle groups..................................................................................................288
				Weighing procedure...........................................................................................289
				Evaluation...................................................................................................290
			6.3 Rigging work for driving with a dolly........................................................................291
				6.3.1 Switching on the slewing gear freewheel................................................................292
				6.3.2 Switching on the boom floating position................................................................293
				6.3.3 Switching on boom pre-tensioning.......................................................................294
			6.4 Installing/removing the outrigger beams......................................................................295
				6.4.1 CHECKLIST: Removing the outrigger beams................................................................296
				6.4.2 CHECKLIST: Installing the outrigger beams..............................................................298
				6.4.3 Centre of gravity data.................................................................................300
				6.4.4 Preparations – for removal.............................................................................300
				6.4.5 Preparations – on the truck crane......................................................................301
					Prerequisites............................................................................................301
				6.4.6 Removing/attaching outrigger pads......................................................................302
					Removing the outrigger pads..............................................................................302
					Attaching the outrigger pads.............................................................................303
				6.4.7 Disconnecting/establishing hydraulic connection........................................................304
				6.4.8 Disconnecting/establishing the electrical connection...................................................305
				6.4.9 Unscrewing/screwing in the spacers.....................................................................306
					Unscrewing...............................................................................................306
					Screwing in..............................................................................................307
				6.4.10 Disconnecting/establishing the connections to the supporting box......................................308
				6.4.11 Pulling out/Inserting the outrigger beam..............................................................308
					Extending the outrigger beam.............................................................................308
					Inserting the outrigger beam.............................................................................310
				6.4.12 Transporting the outrigger beams......................................................................312
				6.4.13 Note on error messages with removed outrigger beams...................................................312
		7 Transport..........................................................................................................313
			7.1 Transport with transport vehicle.............................................................................313
				7.1.1 CHECKLIST: Checks before transport.....................................................................314
				7.1.2 Drive the truck crane on to the transport vehicle......................................................316
					Driving on...............................................................................................317
					Lashing..................................................................................................317
			7.2 Transport by ship............................................................................................318
		8 Malfunctions in driving mode.......................................................................................319
			8.1 Emergency stop switch........................................................................................319
			8.2 Procedure during malfunctions................................................................................320
				8.2.1 What to do when a malfunction occurs in road traffic...................................................320
				8.2.2 Procedure during engine malfunctions...................................................................321
				8.2.3 Procedure during transmission malfunctions.............................................................322
			8.3 Warning and error messages...................................................................................323
				8.3.1 Warning or malfunction messages on the instrument panel................................................323
					Meaning of the lamps.....................................................................................323
				8.3.2 Warning and malfunction messages on the on-board computer display......................................327
					Messages.................................................................................................327
					Symbols..................................................................................................328
				8.3.3 Warning messages on the CCS display....................................................................331
					Symbols in the display area..............................................................................331
				8.3.4 Error messages on the CCS display......................................................................335
					Exiting the menu.........................................................................................336
					Special error messages...................................................................................336
			8.4 Troubleshooting..............................................................................................337
				8.4.1 Malfunctions on the engine.............................................................................337
					When operating with the dual tank........................................................................339
				8.4.2 Faults on the Adblue system............................................................................339
				8.4.3 Differential lock malfunctions.........................................................................340
				8.4.4 Transfer case malfunctions.............................................................................340
				8.4.5 Malfunctions in the transmission.......................................................................341
				8.4.6 Malfunctions of the steering...........................................................................342
				8.4.7 Malfunctions of the service brake......................................................................343
				8.4.9 Malfunctions of the level adjustment system............................................................344
				8.4.10 Malfunctions in the hydraulic system/hydraulic oil cooler.............................................344
				8.4.11 Malfunction in the CCS control unit...................................................................344
			8.5 Emergency operation and breakdown assistance.................................................................345
				8.5.1 Starting the truck crane externally....................................................................345
				8.5.2 Battery charger........................................................................................346
					Prerequisites............................................................................................346
				8.5.3 Towing the truck crane.................................................................................347
					In the case of engine/transmission damage................................................................347
					Longer towing distances..................................................................................350
					Tow starting.............................................................................................350
				8.5.4 Wheel change...........................................................................................351
					Removing a damaged wheel.................................................................................352
					On the spare wheel holder................................................................................352
					Mounting a wheel.........................................................................................353
				8.5.5 Inflating the tyres yourself...........................................................................355
					Connecting the filling hose..............................................................................355
					Inflating the tyres......................................................................................356
					Remove the filling hose..................................................................................356
				8.5.6 Emergency operation, steering 3rd axle line............................................................357
					Performing emergency operation...........................................................................357
					After emergency operation................................................................................359
			8.6 Tilting/lowering the driver's cab............................................................................361
				8.6.1 Prerequisites and information on tilting...............................................................361
				8.6.2 Tilting and lowering the driver's cab..................................................................362
					Operating the hand pump..................................................................................362
					Tilting the driver's cab.................................................................................363
					Lowering the driver's cab................................................................................364
			8.7 Fuses on the carrier.........................................................................................367
				Information on changing fuses................................................................................367
				8.7.1 Fuses in the driver's cab..............................................................................368
				8.7.2 Fuses in the battery box...............................................................................374
	Crane operation
.........................................................................................................375
		9 Operating elements for crane operation.............................................................................375
			9.1 Overview of the operating elements...........................................................................375
				9.1.1 Exterior of the truck crane............................................................................376
				9.1.2 Crane cab..............................................................................................380
					Side panel...............................................................................................382
					Crane cab, rear..........................................................................................384
				9.1.3 Control panels.........................................................................................386
					Left.....................................................................................................386
					Right....................................................................................................387
				9.1.4 Control lever assignment...............................................................................388
					Version 1................................................................................................388
					Version 2................................................................................................389
				9.1.5 CCS control unit.......................................................................................390
				9.1.6 Menu-independent displays..............................................................................392
				9.1.7 CCS – Start menu.......................................................................................393
					RCL display..............................................................................................394
					Display Slewing ranges/working radii.....................................................................395
				9.1.8 CCS – Overview menu groups.............................................................................396
				9.1.9 Superstructure menu group..............................................................................400
					Superstructure lock sub-menu.............................................................................401
					Counterweight menu.......................................................................................402
				9.1.10 Menu group outrigger/driving..........................................................................403
					Outrigger menu...........................................................................................404
					Outrigger cylinders menu.................................................................................406
					Driving menu.............................................................................................408
				9.1.11 RCL/Telescoping menu group............................................................................411
					Menu enter rigging mode/ telescope.......................................................................412
					Pre-selection telescoping menu...........................................................................416
					Lifting capacity tables menu.............................................................................418
					Telescoping semi- automation menu........................................................................419
					Manual telescoping menu..................................................................................420
				9.1.12 Active working range limiter menu group...............................................................421
					Overall height menu......................................................................................422
					Working radius menu......................................................................................423
					Slewing angle menu.......................................................................................424
					Hoist rope travel limitation menu........................................................................425
				9.1.13 Information 1 menu group..............................................................................426
					Hydraulic pressure and fuel consumption menu.............................................................427
				9.1.14 Heating/Engine/Additional equipment menu group........................................................429
					Economy menu.............................................................................................430
					Remote control menu......................................................................................431
					Heating/air- conditioning menu...........................................................................432
					Spotlights menu..........................................................................................433
				9.1.15 Telescoping emergency program menu group..............................................................434
					Telescoping emergency program menu.......................................................................435
					Unknown telescoping menu.................................................................................436
				9.1.16 Settings menu group...................................................................................437
					Crane cab menu...........................................................................................438
					Set display brightness and date/time menu................................................................439
					Switch units menu........................................................................................440
					Set control lever characteristic curve menu..............................................................441
					Power unit speeds menu...................................................................................442
				9.1.17 Information 2 menu group..............................................................................443
					Operating hours menu.....................................................................................444
					Engine/ transmission error menu..........................................................................445
					Crane operation error menu...............................................................................446
					Program version menu.....................................................................................447
				9.1.18 Various controls......................................................................................448
				9.1.19 RCL control unit......................................................................................449
				9.1.20 Menu-independent displays.............................................................................451
				9.1.21 RCL – menus...........................................................................................452
					Monitoring menu..........................................................................................452
					Lifting capacity tables menu.............................................................................454
					Datalogger menu..........................................................................................455
				9.1.22 Hand-held control.....................................................................................456
				9.1.23 Outriggers control units..............................................................................457
					Menu- independent buttons................................................................................457
					Outrigger menu...........................................................................................458
					Raise axle menu..........................................................................................460
			9.2 Short description of the operating elements..................................................................461
				9.2.1 Definition of information relating to directions of movement...........................................461
					Basic rule...............................................................................................461
				9.2.2 General rules for buttons and symbols on the display...................................................462
				9.2.3 Engine.................................................................................................463
					Side panel...............................................................................................463
					Left control lever.......................................................................................463
					Economy mode menu........................................................................................464
				9.2.4 AdBlue system..........................................................................................464
					CCS display..............................................................................................464
				9.2.5 Seat contact switch and dead man's switch..............................................................466
				9.2.6 Crane control CCS......................................................................................467
				9.2.7 Outrigger – crane cab..................................................................................472
					Control panels...........................................................................................472
					CCS display..............................................................................................473
				9.2.8 Outrigger control units................................................................................475
					General information......................................................................................475
					Outrigger menu...........................................................................................476
				9.2.9 Raise axle.............................................................................................478
				9.2.10 Inclination indicators................................................................................480
				9.2.11 Outrigger pressure displays...........................................................................481
					Outriggers submenu.......................................................................................481
					Outriggers control units.................................................................................481
				9.2.12 Anemometer displays...................................................................................481
				9.2.13 Counterweight menu....................................................................................482
					Counterweight submenu....................................................................................482
				9.2.14 Main hoist............................................................................................486
					Control panels...........................................................................................486
					CCS display..............................................................................................486
				9.2.15 Auxiliary hoist.......................................................................................488
					Control panels...........................................................................................488
					CCS display..............................................................................................489
				9.2.16 Slewing gear..........................................................................................490
					Control panels...........................................................................................490
					CCS display..............................................................................................491
				9.2.17 Derricking gear.......................................................................................492
					Control panels...........................................................................................492
					CCS display..............................................................................................493
					Side panel...............................................................................................493
				9.2.18 Telescoping mechanism.................................................................................494
					Control panels...........................................................................................494
					CCS display..............................................................................................495
					Telescoping semi- automation menu........................................................................495
					Manual telescoping menu..................................................................................497
				9.2.19 Hydraulic system......................................................................................500
				9.2.20 Superstructure lock menu..............................................................................501
					Turntable locking........................................................................................501
					Houselock................................................................................................503
				9.2.21 Remote control........................................................................................504
				9.2.22 Rated capacity limiter (RCL)..........................................................................505
					CCS display..............................................................................................505
					RCL display..............................................................................................514
					RCL override – version A.................................................................................515
					RCL override – version B.................................................................................516
				9.2.23 Electrical system.....................................................................................517
				9.2.24 Lighting, windscreen wiper/washing system.............................................................518
					Lighting.................................................................................................518
					Windscreen wiper/washing system..........................................................................520
					Horn.....................................................................................................521
				9.2.25 Hand-held control.....................................................................................522
					Sockets for hand- held control...........................................................................522
					Engine control panel.....................................................................................523
					Horn.....................................................................................................523
				9.2.26 Windows and doors.....................................................................................526
					Window...................................................................................................526
					Rear window..............................................................................................526
					Crane cab door...........................................................................................527
				9.2.27 Diagnostics...........................................................................................528
				9.2.28 Other.................................................................................................528
			9.3 Short description of the operating elements – driving from the crane cab.....................................529
				9.3.1 Driving menu...........................................................................................529
				9.3.2 Transmission...........................................................................................531
				9.3.3 Final drive............................................................................................533
				9.3.4 Brakes.................................................................................................534
					CCS display..............................................................................................534
					Side panel from above....................................................................................534
				9.3.5 Steering...............................................................................................535
					CCS display..............................................................................................536
					Control panels...........................................................................................538
		10 Starting/switching off the engine – for crane operation...........................................................539
			10.1 When starting the engine for the first time in the day......................................................539
			10.2 Starting the engine – from the crane cab....................................................................541
				10.2.1 Check the fuel level and AdBlue level.................................................................541
					Fuel.....................................................................................................541
					AdBlue...................................................................................................541
				10.2.2 Checks before starting the engine.....................................................................542
					Checks on the carrier....................................................................................542
					Checking the hand-held control...........................................................................542
					At the hydraulic tank....................................................................................542
				10.2.3 Switching the ignition on.............................................................................543
				10.2.4 Comparison of switching states........................................................................544
				10.2.5 Display – setting the brightness......................................................................544
				10.2.6 Starting the engine...................................................................................545
				10.2.7 Checks after starting the engine......................................................................546
				10.2.8 Setting the idling speed..............................................................................547
			10.3 Starting the engine – with the hand-held control............................................................548
			10.4 Switch off the engine.......................................................................................549
				10.4.1 At the ignition lock and with hand-held control.......................................................549
					After switching off......................................................................................549
				10.4.2 With the idling button................................................................................549
				10.4.3 Using the emergency stop switches.....................................................................550
					Emergency stop switch, resetting.........................................................................550
		11 Crane operation...................................................................................................551
			11.1 Before operating the crane..................................................................................551
				11.1.1 CHECKLIST: Checks before operating the crane..........................................................551
				11.1.2 Check the condition of the truck crane................................................................555
					Fuel tank auxiliary heater...............................................................................555
					Visual inspection........................................................................................555
					Checking the position of the hoist ropes.................................................................556
					Checking the electrical system...........................................................................557
				11.1.3 Adjusting the crane cab seat and front control panel..................................................558
					Crane cab seat...........................................................................................558
					Front control panel......................................................................................559
				11.1.4 Checking the safety equipment.........................................................................559
					Rated capacity limiter...................................................................................559
					Lifting limit switch.....................................................................................560
					Emergency stop switch....................................................................................560
					Seat contact switch......................................................................................561
				11.1.5 Earthing the load.....................................................................................562
				11.1.6 Preheating hydraulic oil..............................................................................563
					Prerequisites............................................................................................563
					Preheating...............................................................................................563
				11.1.7 Locking/unlocking the superstructure..................................................................564
					Locking points...........................................................................................564
					Locking the turntable....................................................................................565
					Unlocking the turntable..................................................................................565
				11.1.8 Switching the houselock on/off........................................................................566
					Switching on the houselock...............................................................................566
					Switching off the houselock..............................................................................568
			11.2 Standard slewing range type.................................................................................569
				11.2.1 Permissible slewing ranges and working positions......................................................569
					360° slewing range.......................................................................................569
					Working position 0° to the rear..........................................................................569
					180° to the front rigging position.......................................................................569
			11.3 MAXbase slewing range type..................................................................................571
				11.3.1 Specifications in the lifting capacity tables.........................................................572
				11.3.2 Enabled slewing ranges................................................................................573
				11.3.3 Lifting capacities and slewing ranges for outrigger spans without separate lifting capacity tables....576
			11.4 Operation of the rated capacity limiter.....................................................................577
				11.4.1 Switch on the RCL.....................................................................................578
					Switching on.............................................................................................578
				11.4.2 Enter rigging mode....................................................................................580
					Notes on Input...........................................................................................580
					Enter the slewing range type.............................................................................581
					Entering individual components...........................................................................582
					Entering the RCL code....................................................................................588
				11.4.3 Pre-selecting telescoping.............................................................................588
				11.4.4 Confirm the rigging mode and lifting capacity table...................................................589
					Slewing range type Standard..............................................................................589
					Slewing range type MAXbase...............................................................................591
				11.4.5 Checks before operating the crane.....................................................................593
					Monitoring menu..........................................................................................593
					Checking the rigging mode................................................................................593
					Hoist checking...........................................................................................595
				11.4.6 Display during the crane operation....................................................................597
					On the RCL dislay........................................................................................597
					On the CCSdisplay........................................................................................601
				11.4.7 RCL early warning.....................................................................................605
				11.4.8 RCL shutdown..........................................................................................605
					Shutdown due to overload.................................................................................605
				11.4.9 Displaying the lifting capacity tables................................................................607
					Slewing range type Standard..............................................................................607
					Slewing range type MAXbase...............................................................................609
				11.4.10 RCL override – version A.............................................................................611
					Overview status display..................................................................................611
					When rigging.............................................................................................612
					To raise the boom........................................................................................613
					In emergencies...........................................................................................614
				11.4.11 RCL override – version B.............................................................................615
				11.4.12 Datalogger...........................................................................................616
					Export data..............................................................................................616
					Display the data.........................................................................................617
			11.5 Crane operation with main boom..............................................................................621
				11.5.1 Checks during crane operation.........................................................................621
					Horizontal alignment.....................................................................................621
					Safe distances...........................................................................................621
					Checking the wind speed..................................................................................622
					Deformation of the main boom due to direct sunlight......................................................623
				11.5.2 Main hoist............................................................................................624
					Switching on the main hoist..............................................................................625
					Lifting and lowering.....................................................................................625
					Maximum permissible hoist rope speed.....................................................................626
					Switching off the main hoist.............................................................................627
				11.5.3 Auxiliary hoist.......................................................................................628
					Switching on the auxiliary hoist.........................................................................628
					Lifting and lowering.....................................................................................629
					Maximum permissible hoist rope speed.....................................................................630
					Switching off the auxiliary hoist........................................................................630
				11.5.4 Lifting limit switch and lowering limit switch........................................................631
					Lifting limit switch.....................................................................................631
					Lowering limit switch....................................................................................633
				11.5.5 Derricking gear.......................................................................................634
					Switching on the derricking gear.........................................................................634
					Raising and lowering.....................................................................................635
					Maximum derricking speed.................................................................................636
					Re-enable raising function...............................................................................636
					Switching off the derricking gear........................................................................637
					Lowering the main boom to a horizontal position..........................................................637
				11.5.6 Telescoping mechanism.................................................................................638
					Overview.................................................................................................639
					Telescoping process......................................................................................640
					Assignment for display...................................................................................642
					Fixed length, intermediate length, telescoping length....................................................643
					Telescoping..............................................................................................644
					Telescoping sequence.....................................................................................644
					Inspections prior to starting operations.................................................................645
					Switching on the telescoping mechanism...................................................................646
					Function of the control lever............................................................................646
					Switching off the telescoping mechanism..................................................................648
					Manual telescoping.......................................................................................649
					Checking the initial position............................................................................649
					Unlocking the telescoping cylinder.......................................................................651
					Extending/retracting the telescoping cylinder............................................................653
					Lock telescoping cylinder................................................................................654
					Unlocking the telescopic section.........................................................................655
					Telescoping the telescopic section.......................................................................656
					Locking the telescopic section...........................................................................657
					Locking the telescopic section for on-road driving.......................................................658
					Telescoping with semi-automaton..........................................................................658
					Telescoping with pre-selection...........................................................................660
				11.5.7 High-speed mode.......................................................................................661
					Derricking gear telescoping mechanism....................................................................661
					Hoists...................................................................................................661
				11.5.8 Slewing gear..........................................................................................663
					Slewing gear brake.......................................................................................663
					Switching on the slewing gear............................................................................664
					Releasing the slewing gear brake.........................................................................664
					Applying the slewing gear brake..........................................................................664
					Releasing locked slewing gear............................................................................664
					Slewing..................................................................................................665
					Permissible slewing speed................................................................................666
					Braking the slewing movement.............................................................................667
					Slewing gear freewheel...................................................................................667
					Switching off the slewing gear...........................................................................668
				11.5.9 Switching the reduction of slewing speed on and off...................................................669
					Switching reduction off..................................................................................669
				11.5.10 Possible movement combinations.......................................................................670
			11.6 Settings and displays for crane operation...................................................................671
				11.6.1 Inclining the crane cab...............................................................................671
				11.6.2 Setting the idling speed..............................................................................672
				11.6.3 Adjusting the wiper stroke interval of the windscreen wiper...........................................672
				11.6.4 Limiting the power unit speeds........................................................................673
				11.6.5 Economy mode..........................................................................................674
					Switching on.............................................................................................674
					Ending/switching off.....................................................................................676
				11.6.6 Switching units of measure............................................................................676
				11.6.7 Setting the characteristic curves for the control levers..............................................677
				11.6.8 Using the slewable spotlights.........................................................................678
					Manually swinging........................................................................................679
					Automatic load tracking..................................................................................679
				11.6.9 Overriding torque reduction...........................................................................680
				11.6.10 Displaying the operating hours.......................................................................681
			11.7 Working range limiter.......................................................................................683
				11.7.1 Viewing current settings..............................................................................684
					On the RCL dislay........................................................................................684
					In the CCS Start menu....................................................................................685
				11.7.2 Opening the working range limiter menu................................................................685
				11.7.3 Enter limit values – for the overall height...........................................................686
				11.7.4 Enter limit values – for the working radius...........................................................688
				11.7.5 Enter limit values – for the slewing range............................................................690
				11.7.6 Enter limit values – for the hoist rope travel........................................................693
				11.7.7 Shutdown by working range limiter.....................................................................695
			11.8 Work break..................................................................................................697
				11.8.1 In case of short work breaks..........................................................................697
				11.8.2 In case of work breaks of more than 8 hours...........................................................698
					To secure the truck crane................................................................................698
			11.9 Heating and air-conditioning system.........................................................................699
				11.9.1 Standard heating system...............................................................................699
					Switching on.............................................................................................699
					Heating..................................................................................................699
					Air distribution.........................................................................................700
					Switching off............................................................................................700
				11.9.2 Air-conditioning system...............................................................................701
					Notes....................................................................................................701
					Switching on/off.........................................................................................701
					Cooling, automatic.......................................................................................702
					Cooling, maximum.........................................................................................702
				11.9.3 Auxiliary heater......................................................................................703
					Switching on.............................................................................................703
					Setting the temperature..................................................................................704
					Setting the heating start/heating duration...............................................................704
					Switching heating start on/off...........................................................................705
			11.10 CraneSTAR system...........................................................................................706
				11.10.1 Overview.............................................................................................706
				11.10.2 Position of the components...........................................................................706
		12 Rigging work......................................................................................................707
			12.1 Rigging work checklists for crane operation with the main boom..............................................707
				12.1.1 CHECKLIST: Rigging....................................................................................707
				12.1.2 CHECKLIST: Unrigging..................................................................................713
			12.2 Choice of a suitable positioning site.......................................................................717
				12.2.1 Determining the required load-bearing area............................................................717
				12.2.2 Safe distance from slopes and pits....................................................................720
				12.2.3 Earthing the truck crane..............................................................................721
				12.2.4 Safe distance from overhead power lines...............................................................722
			12.3 Rigging work after driving with a dolly.....................................................................725
				12.3.1 Switching off the boom floating position..............................................................725
				12.3.2 Switching off the slewing gear freewheel..............................................................726
					Before slewing...........................................................................................726
				12.3.3 Switching off boom pre-tensioning.....................................................................727
			12.4 Connecting/disconnecting the hand-held control..............................................................729
			12.5 Starting the engine for rigging.............................................................................733
				12.5.1 Starting/shutoff the engine – with the hand-held control..............................................733
					Prerequisites............................................................................................733
					Starting the engine......................................................................................734
					Turning off the engine...................................................................................734
				12.5.2 Starting/shutoff the engine – from the outrigger control units........................................735
					Prerequisites............................................................................................735
					Starting the engine......................................................................................735
					Turning off the engine...................................................................................735
			12.6 Slewing range – only with the Standard slewing range type...................................................737
				12.6.1 Representation in the lifting capacity tables.........................................................737
				12.6.2 Enabled outrigger spans...............................................................................738
			12.7 Outriggers – Overview – MAXbase slewing range type..........................................................739
				12.7.1 Definitions...........................................................................................739
				12.7.2 Representation in the lifting capacity tables.........................................................741
				12.7.3 Enabled outrigger spans...............................................................................742
			12.8 Outrigger operation.........................................................................................747
				12.8.1 CHECKLIST: Extending the outriggers...................................................................747
				12.8.2 CHECKLIST: Retracting the outriggers..................................................................749
				12.8.3 Preparing the truck crane.............................................................................750
					Driver's cab.............................................................................................750
					Crane cab................................................................................................750
				12.8.4 Setting the outrigger spans...........................................................................752
					For on-road driving......................................................................................755
				12.8.5 Extending/retracting outrigger beams..................................................................755
					From the control units...................................................................................756
					From the crane cab.......................................................................................757
				12.8.6 Moving the outrigger pads into operating/driving position.............................................759
				12.8.7 Enlarging the load-bearing area.......................................................................761
				12.8.8 Extending/retracting supporting cylinders.............................................................762
					From the control units...................................................................................763
					From the crane cab.......................................................................................764
				12.8.9 Levelling the truck crane on outriggers horizontally..................................................766
					Inclination indicators...................................................................................766
					Prerequisites............................................................................................767
					Manual alignment.........................................................................................768
					Automatic alignment......................................................................................768
				12.8.10 Levelling the free-standing truck crane..............................................................770
				12.8.11 Operating the axle raising system....................................................................772
				12.8.12 Outrigger pressure display...........................................................................774
			12.9 Rigging/unrigging the counterweight.........................................................................777
				12.9.1 Information on rigging................................................................................777
					When rigging.............................................................................................777
					When unrigging...........................................................................................778
				12.9.2 Counterweight sections................................................................................779
				12.9.3 Identification........................................................................................781
				12.9.4 Slinging points on the counterweight sections.........................................................781
				12.9.5 CHECKLIST: Rigging the counterweight..................................................................783
				12.9.6 CHECKLIST: Unrigging the counterweight................................................................785
				12.9.7 Assembling counterweight combination..................................................................786
					Setting down the top counterweight section...............................................................787
				12.9.8 Removing/installing the counterweight on the turntable................................................790
					Removing.................................................................................................790
					Installing...............................................................................................792
					Other combinations.......................................................................................794
				12.9.9 Counterweight hoist unit..............................................................................798
					Counterweight menu.......................................................................................798
					Extending/retracting the lifting cylinders...............................................................799
					Automatic mode rigging...................................................................................801
					Automatic mode unrigging.................................................................................803
					Cancel automatic mode....................................................................................804
				12.9.10 Setting down counterweight for driving...............................................................805
				12.9.11 Slewing with rigged counterweight....................................................................806
			12.10 Rigging work on the main boom..............................................................................807
				12.10.1 Hook block on the bumper.............................................................................807
					Picking up the hook block................................................................................807
					Attaching the hook block.................................................................................808
				12.10.2 Hook block on a separate vehicle.....................................................................809
					Picking up the hook block................................................................................810
					Setting down the hook block..............................................................................810
				12.10.3 Hook block, separable................................................................................812
					Rigging for on- road driving.............................................................................812
					Rigging for crane operation..............................................................................813
				12.10.4 Hook block with ballast plates.......................................................................814
					Removing.................................................................................................814
					Installing...............................................................................................815
					Information on crane operation...........................................................................815
				12.10.5 Reeving and unreeving the hoist rope.................................................................816
					hoist rope, reeving......................................................................................817
					Unreeving hoist rope.....................................................................................821
				12.10.6 Rigging aid for the hoist rope.......................................................................822
					With 6 head sheaves......................................................................................824
					With 7 head sheaves......................................................................................827
					With 8 head sheaves......................................................................................829
				12.10.8 Installing/removing the lifting limit switch.........................................................830
					Installing the lifting limit switch......................................................................830
					Removing the lifting limit switch........................................................................833
				12.10.9 Locking/unlocking the lifting limit switch...........................................................835
					Locking..................................................................................................835
					Removing the lock........................................................................................835
				12.10.10 Anemometer and air traffic control light............................................................836
					Installing...............................................................................................836
					Switching on/off.........................................................................................837
					Removing.................................................................................................837
			12.11 Other rigging work.........................................................................................839
				12.11.1 Railings on the turntable............................................................................839
				12.11.2 Open/close coverings at the turntable................................................................840
				12.11.3 Folding the mirrors in and out, and adjusting them...................................................841
				12.11.4 Cameras for crane operation..........................................................................842
					Camera on main boom......................................................................................842
					Camera on the hoists.....................................................................................845
					Camera on the driver's cab...............................................................................845
					Operating the camera.....................................................................................846
				12.11.5 Step at the crane cab................................................................................847
				12.11.6 Storage compartments.................................................................................849
				12.11.7 Slinging points for personal protective equipment....................................................850
		13 Driving with a rigged truck crane.................................................................................851
			13.1 Driving distance............................................................................................851
			13.2 Permissible rigging modes and axle loads....................................................................852
				Axle load table..............................................................................................852
				13.2.1 To drive without a load...............................................................................854
				13.2.2 To drive with a load..................................................................................854
				13.2.3 Axle loads............................................................................................854
			13.3 Before driving the rigged truck crane.......................................................................855
				13.3.1 Check the tyre pressures and wind speed...............................................................855
				13.3.2 Secure the superstructure against slewing.............................................................855
				13.3.3 Putting the truck crane on the wheels – with Raise axle function......................................856
				13.3.4 Putting the truck crane on the wheels – with the outriggers...........................................858
			13.4 Driving from the driver's cab...............................................................................860
				13.4.1 Preparing to drive....................................................................................860
					Transmission.............................................................................................860
					Switching on separate steering...........................................................................860
					Connections..............................................................................................860
				13.4.2 Whilst driving........................................................................................861
				13.4.3 After driving.........................................................................................862
			13.5 Driving from the crane cab..................................................................................863
				13.5.1 Preparing to drive....................................................................................864
				13.5.2 Opening/closing the driving menu......................................................................864
					Opening the menu.........................................................................................864
					Selecting the operating mode.............................................................................865
					Crane's hydraulic system Driving mode....................................................................867
					Closing menu.............................................................................................867
				13.5.3 Steering..............................................................................................868
					Switching on.............................................................................................868
					Display and steering direction...........................................................................868
					Switching the steering direction.........................................................................869
					Displays when steering...................................................................................869
					Separate steering........................................................................................870
					Normal steering mode.....................................................................................873
				13.5.4 Operating the transmission............................................................................874
					Selecting the transmission mode..........................................................................874
				13.5.5 Whilst driving........................................................................................875
					DM and RM transmission mode..............................................................................875
					Transmission mode D......................................................................................875
					Warning messages.........................................................................................875
				13.5.6 Possible connections..................................................................................876
					Longitudinal/ transverse differential locks..............................................................876
				13.5.7 After driving.........................................................................................878
		14 Malfunctions during crane operation...............................................................................879
			14.1 Emergency stop switch.......................................................................................879
			14.2 What to do when malfunctions occur during crane operation...................................................880
				The load can be set down.....................................................................................880
				Load cannot be set down......................................................................................880
			14.3 Warning and error messages..................................................................................881
				Program version..............................................................................................881
				14.3.1 Warning messages on the CCS display...................................................................881
					Meaning of the symbols...................................................................................882
				14.3.2 Error messages on the CCS display.....................................................................885
				14.3.3 Warning messages on the RCL display...................................................................887
			14.4 Troubleshooting.............................................................................................891
				14.4.1 Malfunctions on the engine............................................................................891
				14.4.2 Malfunctions on the main hoist/auxiliary hoist........................................................891
				14.4.3 Malfunctions in the hoist cameras.....................................................................893
				14.4.4 Malfunctions in the main boom camera..................................................................893
				14.4.5 Malfunctions on the derricking gear...................................................................894
				14.4.6 Malfunctions in the telescoping mechanism.............................................................895
				14.4.7 Malfunctions on the slewing gear......................................................................896
				14.4.8 Malfunctions on the counterweight hoist unit..........................................................898
				14.4.9 Malfunctions in the hydraulic system/hydraulic oil cooler.............................................898
				14.4.10 Malfunctions when operating with the hand-held control...............................................899
				14.4.11 Malfunctions when inclining the crane cab............................................................899
				14.4.12 Malfunctions of the outriggers.......................................................................900
				14.4.13 Malfunctions when raising the axles..................................................................900
				14.4.14 Malfunctions on the CCS/RCL control units............................................................901
				14.4.15 Malfunctions when driving from the crane cab.........................................................901
				14.4.16 Malfunctions on the turntable lock...................................................................902
				14.4.17 Malfunctions on the CraneSTAR system.................................................................902
			14.5 Emergency operations and programs...........................................................................905
				14.5.1 Mechanical emergency activation for retracting........................................................906
					Prior to the emergency operation, check..................................................................906
					Procedure................................................................................................906
					Mechanical emergency activation..........................................................................907
				14.5.2 Telescoping emergency program.........................................................................909
					Open the Emergency program submenu.......................................................................909
					Determining the type of error............................................................................910
					Error at the length indicator............................................................................911
					Tables for approaching the locking points................................................................915
				14.5.3 Entering the current telescoping......................................................................917
				14.5.4 Emergency operation with the hand-held control........................................................919
					To pre-select a power unit...............................................................................920
					Operating a power unit...................................................................................920
					Stopping movements.......................................................................................921
					Stopping movements in emergencies........................................................................922
					Switch off the engine....................................................................................922
				14.5.5 Notes on slewing in emergency operation...............................................................922
					For the Standard slewing range type......................................................................922
					For the MAXbase slewing range type.......................................................................924
				14.5.6 Rotate for overridden slewing gear shutdown...........................................................925
			14.6 Hydraulic emergency operation with the hand pump............................................................927
				14.6.2 Switching over the crane's hydraulic system...........................................................928
				14.6.3 Establishing the required hydraulic circuits..........................................................929
					Releasing/securing valves................................................................................929
					Switching over valves....................................................................................930
					For lowering.............................................................................................931
				14.6.4 Performing emergency activation.......................................................................932
				14.6.5 After emergency activation............................................................................932
			14.7 Hydraulic emergency operation as per BGR 159................................................................934
				14.7.1 Applications and function.............................................................................934
				14.7.2 CHECKLIST: Emergency operation........................................................................936
				14.7.3 CHECKLIST: After emergency operation..................................................................937
				14.7.4 Connecting/removing transformer – for self-sufficiency................................................938
					Connecting...............................................................................................938
					Removing.................................................................................................939
				14.7.5 Switching emergency operation on/off..................................................................940
				14.7.6 Connecting/removing transformer – for external energy source..........................................941
				14.7.7 Establishing the required hydraulic circuits..........................................................942
					Switching over valves....................................................................................942
					For lifting/ lowering....................................................................................944
					For slewing..............................................................................................945
				14.7.8 Performing emergency operation........................................................................946
					Slewing..................................................................................................946
					Derricking...............................................................................................947
					Lifting/lowering.........................................................................................947
				14.7.9 Emergency supply of another crane.....................................................................948
					For emergency supply.....................................................................................948
					After emergency supply...................................................................................948
			14.8 Fuses in the crane cab......................................................................................950
				Information on changing fuses................................................................................950
	
Index...................................................................................................................955
		A....................................................................................................................957
		B....................................................................................................................957
		C....................................................................................................................957
		D....................................................................................................................960
		E....................................................................................................................962
		F....................................................................................................................963
		H....................................................................................................................964
		I....................................................................................................................965
		L....................................................................................................................965
		M....................................................................................................................966
		O....................................................................................................................966
		P....................................................................................................................968
		R....................................................................................................................968
		S....................................................................................................................969
		T....................................................................................................................970
		V....................................................................................................................972
		W....................................................................................................................973

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PLEASE NOTE:

  • This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
  • This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
  • Require some other service manual or have any queries: please WRITE to us at [email protected]

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