Grove Crane GMK 4100L-1 Lattice extension operating manual 3302569 – PDF DOWNLOAD

Description

Grove Crane GMK 4100L-1 Lattice extension operating manual 3302569 – PDF DOWNLOAD

FILE DETAILS:

Grove Crane GMK 4100L-1 Lattice extension operating manual 3302569 – PDF DOWNLOAD

Language : English
Pages : 396
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Grove Crane GMK 4100L-1 Lattice extension operating manual 3302569 – PDF DOWNLOAD

Safety instructions for working with a lattice extension:

This chapter contains additional safety instructions only for safe use of the lattice extensions
described in these operating instructions.
Working at heights:

If there is a risk of falling when doing work on the truck crane, suitable equipment must be used
to prevent falling (e. g. ladder, lifting platform, auxiliary crane).

• The lattice extensions are provided with brackets for positioning a ladder. Place the ladder
  between the brackets, so it cannot slip off.
• If despite using such equipment the risk of falling cannot be minimised you must protect yourself
  and any assisting personnel by using fall arrest systems.
• The points at which the fall arrest system can be attached to on the truck crane are indicated by
  the symbol shown here.

Slinging:

Attach slings to the sections only at the designated slinging points.
If no attachment points are provided, refer to the centre of gravity data.
In this way you prevent the attached sections slipping off, falling and causing injury during
installation or removal.

Locks :

Always secure the pins at the connection points and also at the
holders using the appropriate locks. This prevents unsecured pins coming loose, falling out and
causing injuries.

Rigging mode:

For crane operation with the lattice extension folded away, comply with the
rigging mode. This will prevent damage to the main or lattice extension, and prevent the lattice
extension falling during crane operation.
For on-road driving with the lattice extension, comply with the rigging mode. This prevents the
permissible vehicle width or height being exceeded.
Two cranes:

Lifting loads simultaneously with two cranes is particularly dangerous.
Carry out this type of work with special care.

TABLE OF CONTENTS:

Grove Crane GMK 4100L-1 Lattice extension operating manual 3302569 – PDF DOWNLOAD

Additional pages: Rigging the swing-away lattice..............................................................  3
	Validity..................................................................................................  3
	Reason for the information................................................................................  3
	When rigging in the working position......................................................................  3
	When rigging in the transport position....................................................................  5
1 About these operating instructions.......................................................................... 33
	1.1 Validity.............................................................................................. 33
		Validity of this operating manual..................................................................... 33
		Prerequisites for installation and operation.......................................................... 33
		References to other operating manuals................................................................. 33
	1.2 Terms used............................................................................................ 34
2 Basic safety instructions................................................................................... 37
	2.1 Other applicable documents............................................................................ 37
	2.2 Safety instructions for working with a lattice extension.............................................. 38
		Working at heights.................................................................................... 38
		Slinging.............................................................................................. 38
		Locks................................................................................................. 38
		Rigging mode.......................................................................................... 38
		Two cranes............................................................................................ 38
3 Operating elements.......................................................................................... 39
	3.1 On the lattice extension.............................................................................. 39
		3.1.1 Overview........................................................................................ 39
		3.1.2 Swing-away lattice control unit................................................................. 40
		3.1.3 Drive for telescoping........................................................................... 40
		3.1.4 Connection at rear.............................................................................. 41
		3.1.5 Connection in the centre........................................................................ 41
		3.1.6 Connection in front............................................................................. 42
	3.2 In the crane cab...................................................................................... 43
		3.2.1 Overview........................................................................................ 43
		3.2.2 On the CCS control unit......................................................................... 44
		3.2.3 On the RCL control unit......................................................................... 47
			Menu for entering rigging mode.................................................................... 47
			Monitoring menu................................................................................... 47
		3.2.4 At the control console, right................................................................... 48
	3.3 On the hand-held control unit......................................................................... 49
		3.3.1 Hand-held control connection.................................................................... 51
			Connecting and removing the hand-held control..................................................... 51
4 Rigging work on the main boom............................................................................... 53
	4.1 Hose drum............................................................................................. 53
		4.1.1 Slinging points................................................................................. 53
		4.1.2 Transport dimensions and weights................................................................ 54
	4.2 Rigging work on the hose drum......................................................................... 55
		4.2.1 Fitting/removing the hose drum.................................................................. 55
			Installation...................................................................................... 55
			Removing.......................................................................................... 56
		4.2.2 Checking the locking device on the hose drum.................................................... 57
		4.2.3 Positions of the hydraulic connections........................................................ 58
			Working with the lattice extension................................................................ 58
			Main boom operation............................................................................... 59
5 Swing-away lattice.......................................................................................... 61
	5.1 Notes on this chapter................................................................................. 61
	5.2 Operations planning................................................................................... 62
		5.2.1 Assembly........................................................................................ 62
		5.2.2 Identification.................................................................................. 63
		5.2.3 Slinging points................................................................................. 64
			Section1 and section2........................................................................... 64
			Section3......................................................................................... 64
			Section combination............................................................................... 65
		5.2.4 Transport dimensions and weights................................................................ 66
		5.2.5 Transport condition – removed................................................................... 67
			On the swing- away lattice........................................................................ 68
			On the main boom.................................................................................. 69
		5.2.6 Transport condition – folded.................................................................... 70
	5.3 Checklists for rigging work........................................................................... 73
		5.3.1 Overview........................................................................................ 73
		5.3.2 CHECKLIST: Installing the swing-away lattice – into the working position........................ 75
		5.3.3 CHECKLIST: Installing the swing-away lattice – into the transport position...................... 79
		5.3.4 CHECKLIST: Removing the swing-away lattice – from the working position.......................... 85
		5.3.5 CHECKLIST: Removing the swing-away lattice – from the transport position........................ 89
		5.3.6 CHECKLIST: Rigging the swing-away lattice – into the working position........................... 95
		5.3.7 CHECKLIST: Rigging the swing-away lattice – into the transport position.........................101
		5.3.8 CHECKLIST: Subsequent necessary rigging work....................................................107
		5.3.9 CHECKLIST: Preliminary unrigging work...........................................................109
	5.4 Rigging work..........................................................................................111
		5.4.1 Securing the swing-away lattice with guide ropes................................................111
		5.4.2 Notes on the position of the telescoping cylinder...............................................112
		5.4.3 Establishing/separating the rear connection.....................................................113
			Connecting........................................................................................113
			Disconnecting.....................................................................................113
		5.4.4 Establishing/releasing the centre connection....................................................114
			Connecting........................................................................................114
			Disconnecting.....................................................................................114
		5.4.5 Establishing/releasing the front connection.....................................................115
			Connecting........................................................................................115
			Disconnecting.....................................................................................115
		5.4.6 Making/disconnecting the slewing connection.....................................................116
			Connecting........................................................................................116
			Disconnecting.....................................................................................116
		5.4.7 Slewing cylinder into the telescoping/transport position........................................117
		5.4.8 Derricking cylinder positions...................................................................118
		5.4.9 Folding out/folding in the deflection sheave....................................................119
			Folding out.......................................................................................119
			Folding in........................................................................................120
		5.4.10 Establishing/disconnecting the hydraulic connections – Mainboom/swing-away lattice............121
		5.4.11 Establishing/disconnecting electrical connections..............................................122
			Connecting........................................................................................122
			Disconnecting.....................................................................................123
		5.4.12 Relieving the connecting points................................................................124
		5.4.13 Swinging the swing-away lattice when rigging...................................................125
			When rigging inthe working position..............................................................125
			When rigging in the transport position............................................................125
		5.4.14 Connections on the left/right of the main boom head............................................127
			Establishing connections..........................................................................127
			Separating connections............................................................................128
		5.4.15 Retracting/extending section1.................................................................129
			Prerequisite:.....................................................................................129
			Retracting........................................................................................129
			Extending.........................................................................................132
		5.4.16 Attaching/removing the hoist rope..............................................................136
			Fitting with swing-away lattices A and B..........................................................136
			Removing with swing-away lattices A and B.........................................................138
			Possible reeving methods..........................................................................139
		5.4.17 Installing/removing the lifting limit switch...................................................140
			Installation......................................................................................140
			Removing..........................................................................................140
		5.4.18 Installing/removing the anemometer and air traffic control light...............................141
			Installation......................................................................................141
			Removing..........................................................................................141
		5.4.19 Installing / removing the camera...............................................................142
			Installation......................................................................................142
			Removing..........................................................................................142
		5.4.20 Derricking the swing-away lattice for rigging work – hand-held control.........................143
		5.4.21 Derricking the swing-away lattice for rigging work – Section3 control unit....................144
		5.4.22 Main boom operation with a folded swing-away lattice – Necessary rigging work..................145
			Before telescoping out............................................................................145
			After telescoping in..............................................................................146
	5.5 Operation with swing-away lattice.....................................................................147
		5.5.1 Setting the RCL.................................................................................147
			Input.............................................................................................147
			Shutdown..........................................................................................148
		5.5.2 Derricking the main boom........................................................................148
			Slewing range of360.............................................................................148
		5.5.3 Telescoping with rigged swing-away lattice......................................................149
			Slewing range of360.............................................................................149
		5.5.4 Derricking the swing-away lattice in operation..................................................149
			Switching on the derricking gear.................................................................149
			Raising and lowering..............................................................................150
			Switching off the derricking gear.................................................................150
		5.5.5 Procedure if permissible wind speed is exceeded.................................................151
		5.5.6 Information about the main boom operation when the swing- away lattice is folded/rigged.........152
			Folded............................................................................................152
			In working position...............................................................................152
		5.5.7 Instructions for turning loads over.............................................................153
	5.6 Maintenance...........................................................................................155
		5.6.5 Description of maintenance work.................................................................157
			Pins..............................................................................................157
			Connections.......................................................................................158
			Rollers...........................................................................................159
			Hydraulic cylinder................................................................................160
			Joints............................................................................................161
			Chain drive.......................................................................................162
	5.7 Finding and eliminating malfunctions..................................................................167
		5.7.1 Troubleshooting table...........................................................................167
		5.7.2 Swing-away lattice emergency operation..........................................................169
			Before telescoping out............................................................................169
			Retract...........................................................................................171
			After telescoping in.............................................................................171
6 Boom extension..............................................................................................173
	6.1 Operations planning...................................................................................173
		6.1.1 Assembly........................................................................................173
		6.1.2 Identification..................................................................................174
			Section4.........................................................................................174
		6.1.3 Slinging points.................................................................................175
			Section4.........................................................................................175
		6.1.4 Transport dimensions and weights................................................................176
		6.1.5 Transport condition.............................................................................176
			Section4.........................................................................................176
	6.2 Checklists for rigging work...........................................................................177
		6.2.1 Overview........................................................................................177
		6.2.2 CHECKLIST: Installing the boom extension........................................................178
		6.2.3 CHECKLIST: Removing the boom extension..........................................................182
	6.3 Description of the rigging work.......................................................................187
		6.3.1 Folding the deflection sheave out/in – section4................................................187
		6.3.2 Mounting section4 to the main boom / removing it from the main boom............................188
		6.3.3 Making/breaking the electrical connections – section4 / mainboom..............................189
		6.3.4 Making/breaking the hydraulic connections– section4 / mainboom................................191
		6.3.5 Connecting/disconnecting the electrical connections – section4/swing-away lattice..............192
		6.3.6 Connecting/disconnecting the hydraulic connections – section4/swing-away lattice...............194
		6.3.7 Installing/removing the swing-away lattice to/from section4....................................195
		6.3.8 Attaching/removing the hoist rope...............................................................196
			Possible reeving methods..........................................................................198
	6.4 Operation with boom extension.........................................................................199
		6.4.1 Setting the RCL.................................................................................199
			Input.............................................................................................199
			Shutdown..........................................................................................200
		6.4.2 Derricking, telescoping the main boom...........................................................200
			Slewing range of360.............................................................................200
		6.4.3 Procedure if permissible wind speed is exceeded.................................................201
		6.4.4 Instructions for turning loads over.............................................................201
	6.5 Maintenance...........................................................................................202
		6.5.3 Description of maintenance work.................................................................203
7 Heavy load lattice extension (SLS) 2.0m....................................................................205
	7.1 Operations planning...................................................................................205
		7.1.1 Assembly........................................................................................205
		7.1.2 Identification..................................................................................206
			Section6.........................................................................................206
		7.1.3 Slinging points.................................................................................207
			Section6.........................................................................................207
		7.1.4 Transport dimensions and weights................................................................208
		7.1.5 Transport condition.............................................................................208
			Section6.........................................................................................208
	7.2 Checklists for rigging work...........................................................................211
		7.2.1 Overview........................................................................................211
		7.2.2 CHECKLIST: Installing SLS 2.0m – in working position...........................................212
		7.2.3 CHECKLIST: Installing SLS 2.0m – in transport position.........................................215
		7.2.4 CHECKLIST: Removing SLS 2.0m – in working position.............................................216
		7.2.5 CHECKLIST: Removing SLS 2.0m – in transport position...........................................219
		7.2.6 CHECKLIST: Rigging SLS 2.0m – in working position..............................................221
		7.2.7 CHECKLIST: Rigging SLS 2.0m – in transport position............................................225
	7.3 Rigging work..........................................................................................227
		7.3.1 Mounting section6 to the main boom / removing it from the main boom............................227
			Installing........................................................................................227
			Removing..........................................................................................228
		7.3.2 Moving section6 into the working position / transport position.................................230
			In working position...............................................................................230
			In transport position.............................................................................232
		7.3.3 Making/breaking the electrical connections – section6 / mainboom..............................234
			Connecting........................................................................................234
			Disconnecting.....................................................................................234
		7.3.4 Positioning/removing the hoist rope – section6.................................................235
		7.3.5 Possible reeving methods on the heavy load lattice extension....................................236
		7.3.6 Installing / removing the lifting limit switch and anemometer...................................238
			Lifting limit switch..............................................................................238
			Anemometer........................................................................................239
		7.3.7 Installing / removing the camera................................................................239
		7.3.8 Setting the angle...............................................................................240
	7.4 Operating the heavy load lattice extension............................................................241
		7.4.1 Setting the RCL.................................................................................241
			Input.............................................................................................241
			Shutdown..........................................................................................241
		7.4.2 Derricking, telescoping the main boom...........................................................242
			Slewing range of360.............................................................................242
		7.4.3 Procedure if permissible wind speeds are exceeded...............................................243
		7.4.4 Instructions for turning loads over.............................................................243
	7.5 Maintenance...........................................................................................245
		7.5.3 Description of maintenance work.................................................................246
8 Integral heavy load lattice extension (ISS) 3.3/11.3m.....................................................247
	8.1 Operations planning...................................................................................248
		8.1.1 Assembly........................................................................................248
		8.1.2 Identification..................................................................................249
			Section3.........................................................................................249
			Section4.........................................................................................249
		8.1.3 Slinging points.................................................................................250
			Section3.........................................................................................250
			Section4.........................................................................................250
		8.1.4 Transport dimensions and weights................................................................251
		8.1.5 Transport condition.............................................................................251
			Section3.........................................................................................251
			Section4.........................................................................................252
	8.2 Checklists for rigging work...........................................................................253
		8.2.1 Supervision.....................................................................................253
		8.2.2 CHECKLIST: Installing the ISS 3.3 m – in working position.......................................254
		8.2.3 CHECKLIST: Remove the ISS 3.3m – from the working position.....................................258
		8.2.4 CHECKLIST: Swing the ISS 3.3m away from the swing-away lattice – rig it in working position....262
		8.2.5 CHECKLIST: Rigging the ISS 3.3m from the swing-away lattice – in transport position............267
		8.2.6 CHECKLIST: Installing the ISS 11.3m............................................................272
		8.2.7 CHECKLIST: Removing the ISS 11.3m..............................................................277
	8.3 Rigging work..........................................................................................283
		8.3.1 Releasing the connections – section3/section2.................................................283
			From the working position.........................................................................283
			On the ground.....................................................................................285
		8.3.2 Locking the connection – section3/section2....................................................288
			From the working position.........................................................................288
			On the ground.....................................................................................290
		8.3.3 Installing/removing section3...................................................................293
		8.3.4 Establishing/parting the slewing connection.....................................................295
			Establishing......................................................................................295
			Disconnecting.....................................................................................295
		8.3.5 Locking/releasing connections – section 3/main boom.............................................296
			Establishing connections..........................................................................296
			Separating connections............................................................................297
		8.3.6 Making/breaking the electrical connections – section3 / mainboom..............................298
		8.3.7 Making/breaking the hydraulic connections – section3 / mainboom...............................300
		8.3.8 Folding the deflection sheave out/in – section3................................................301
			Folding out.......................................................................................301
			Folding in........................................................................................301
		8.3.9 Swinging the ISS when rigging...................................................................303
			When rigging into the working position............................................................303
			When rigging in the transport position............................................................303
		8.3.10 Tilt cylinder in the telescoping/transport position............................................305
		8.3.11 Derricking cylinder positions..................................................................306
		8.3.12 Folding out / folding in the head sheave on section3..........................................307
		8.3.13 Attaching/removing the hoist rope..............................................................308
			ISS 3.3m.........................................................................................308
			ISS 11.3m........................................................................................309
		8.3.14 Possible reeving methods.......................................................................311
		8.3.15 Installing / removing the lifting limit switch.................................................313
			Installation......................................................................................313
			Removing..........................................................................................313
		8.3.16 Installing / removing the anemometer and air traffic control light.............................314
			Installation......................................................................................314
			Removing..........................................................................................315
		8.3.17 Installing / removing the camera...............................................................316
		8.3.18 Folding out / folding in the deflection sheave on section4....................................317
		8.3.19 Mounting section4 to the main boom / removing it from the main boom...........................318
		8.3.20 Making/breaking the electrical connections – section4 / mainboom.............................320
		8.3.21 Making the electrical connections between section3 and section2..............................322
		8.3.22 Making/breaking the hydraulic connections – section4 / mainboom..............................324
		8.3.23 Installing/removing section3 on section4.....................................................325
		8.3.24 Making the electrical connections between section4 and section3..............................326
		8.3.25 Establishing/parting the hydraulic connection – section4/ section3...........................328
		8.3.26 Derricking the ISS for rigging work – hand-held control........................................329
		8.3.27 Derricking the ISS for rigging work – Section3 control unit...................................330
	8.4 ISS, derricking.......................................................................................331
		Switching on the derricking gear.....................................................................331
		Raising and lowering..................................................................................331
		Switching off the derricking gear.....................................................................332
	8.5 Operation with the ISS................................................................................333
		8.5.1 Setting the RCL.................................................................................333
			Input.............................................................................................333
			Shutdown..........................................................................................334
		8.5.2 Derricking, telescoping the main boom...........................................................335
			Slewing range of360.............................................................................335
		8.5.3 Procedure if permissible wind speeds are exceeded...............................................336
		8.5.4 Instructions for turning loads over.............................................................336
	8.6 Maintenance...........................................................................................337
		8.6.5 Description of maintenance work.................................................................339
			Pins..............................................................................................339
			Rollers...........................................................................................341
			Hydraulic cylinder................................................................................342
			Joints............................................................................................343
9 Auxiliary single-sheave boom top............................................................................345
	9.1 Operations planning...................................................................................345
		9.1.1 Identification and slinging points..............................................................345
		9.1.2 Transport dimensions and weights................................................................346
		9.1.3 Transport condition.............................................................................346
	9.2 Rigging work..........................................................................................347
		9.2.1 Moving the auxiliary single-sheave boom top into the working position...........................347
		9.2.2 Moving the auxiliary single-sheave boom top into the transport position.........................350
		9.2.3 Installing/removing a folded up auxiliary single-sheave boom top................................353
		9.2.4 Attaching and removing the hoist rope...........................................................355
			Possible reeving methods..........................................................................355
		9.2.5 Installing / removing the lifting limit switch and anemometer...................................357
			Lifting limit switch..............................................................................357
			Anemometer........................................................................................358
		9.2.6 Installing / removing the camera................................................................358
	9.3 Operation with the auxiliary single-sheave boom top...................................................359
		9.3.1 Setting the RCL.................................................................................359
			Input.............................................................................................359
			Shutdown..........................................................................................359
		9.3.2 Procedure if permissible wind speeds are exceeded...............................................360
		9.3.3 Instructions for turning loads over.............................................................360
	9.4 Maintenance...........................................................................................361
		9.4.3 Description of maintenance work.................................................................362
10 Turning loads over.........................................................................................363
	Prerequisites.............................................................................................363
	10.1 Setting the RCL......................................................................................364
		Entering the reeving..................................................................................364
		Switching over to the auxiliary hoist.................................................................364
	10.2 Turning a load over..................................................................................365
11 Driving with a rigged crane................................................................................367
	11.1 Safety instructions..................................................................................367
	11.2 Route................................................................................................368
	11.3 Permissible rigging modes and axle loads.............................................................369
		Information about the tables..........................................................................369
		11.3.1 Swing-away lattice.............................................................................370
			Swing-away lattice 1.7 + 9.4m....................................................................370
			Swing-away lattice 1.7 + 15.9m...................................................................372
		11.3.2 Boom extension.................................................................................374
			Boom extension 9.7+ 9.4m.........................................................................374
			Boom extension 9.7+ 15.9m........................................................................376
		11.3.3 Heavy load lattice extension (SLS).............................................................378
			Heavy load lattice extension 0.46m + 1.46 m......................................................378
		11.3.4 Heavy load lattice extension (ISS).............................................................380
			Heavy load lattice extension 1.7m + 1.6m .....................................................380
			Heavy load lattice extension 9.7m + 1.6m......................................................382
		11.3.5 Auxiliary single-sheave boom top...............................................................384
	11.4 Before driving.......................................................................................385
	11.5 Whilst driving.......................................................................................385
	11.6 After driving........................................................................................385
12 Index......................................................................................................387
	A.........................................................................................................389
	B.........................................................................................................389
	D.........................................................................................................390
	H.........................................................................................................390
	I.........................................................................................................391
	L.........................................................................................................392
	M.........................................................................................................392
	O.........................................................................................................392
	P.........................................................................................................392
	R.........................................................................................................392
	S.........................................................................................................392
	T.........................................................................................................394
3_302_580_EN_20170201.pdf.....................................................................................  0

Customer Support: [email protected]

https://vimeo.com/859360235?share=copy

PLEASE NOTE:

• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
• The manual can be all yours – Once payment is complete, you will be taken to the download page from where you can download the manual. All in 2-5 minutes time!!
• Need any other service / repair / parts manual, please feel free to contact us at heydownloadss @gmail.com . We may surprise you with a nice offer

S.V