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Grove Crane GMK 4100L-1 Lattice Extension Operating Manual 3302683 – PDF DOWNLOAD
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Grove Crane GMK 4100L-1 Lattice Extension Operating Manual 3302683 – PDF DOWNLOAD
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Description
Grove Crane GMK 4100L-1 Lattice Extension Operating Manual 3302683 – PDF DOWNLOAD
FILE DETAILS:
Grove Crane GMK 4100L-1 Lattice Extension Operating Manual 3302683 – PDF DOWNLOAD
Language : English
Pages : 302
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Grove Crane GMK 4100L-1 Lattice Extension Operating Manual 3302683 – PDF DOWNLOAD
About these operating instructions:
1.1 Validity:
Validity of these operating instructions:
- This operating manual applies only to lattice extensions supplied by
Manitowoc Crane Group Germany GmbH. - In addition, for the operation of the truck crane with a lattice extension described in these
operating instructions, all information in the Operating manual GMK 4100L-1, supplied by the
factory for the lattice extensions
is applicable.
Prerequisites for installation and operation:
The lattice extensions described in this operating manual may only be operated together with a
GROVE truck crane GMK 4100L-1 whose serial number is identical with the serial number marked on the
lattice extensions.
References to other operating manuals:
- Cross references to other operating or maintenance manuals are shown, for instance, in the
following form: à GMK4100L-1 Operating Instructions. - The subject that is referenced can be found in the index or table of contents
of the document to which reference is made.
TABLE OF CONTENTS:
Grove Crane GMK 4100L-1 Lattice Extension Operating Manual 3302683 – PDF DOWNLOAD
Lattice extension operating manual.......................................................................... 1 Table of contents....................................................................................... 5 1 About these operating instructions.................................................................... 27 1.1 Validity........................................................................................ 27 Validity of these operating instructions........................................................ 27 Prerequisites for installation and operation.................................................... 27 References to other operating manuals........................................................... 27 1.2 Terms used...................................................................................... 28 2 Basic safety instructions............................................................................. 31 2.1 Other applicable documents...................................................................... 31 2.2 Safety instructions for working with a lattice extension........................................ 32 Working at heights.............................................................................. 32 Slinging........................................................................................ 32 Fuses........................................................................................... 32 Rigging mode.................................................................................... 32 Two cranes...................................................................................... 32 3 Operating elements.................................................................................... 33 3.1 On the lattice extension........................................................................ 33 3.1.1 Overview.................................................................................. 33 3.1.2 Swing-away lattice control unit........................................................... 35 3.1.3 Connection at rear........................................................................ 36 3.1.4 Connection section 1 - section 2.......................................................... 36 3.1.5 Connection in the centre.................................................................. 37 3.1.6 Folded connection......................................................................... 38 3.1.7 Connection in front....................................................................... 38 3.2 In the crane cab................................................................................ 39 3.2.1 Overview.................................................................................. 39 3.2.2 On the CCS control unit................................................................... 40 3.2.3 On the RCL control unit................................................................... 41 Enter rigging mode/telescope status menu.................................................... 41 3.2.4 At the control console, right............................................................. 42 3.3 On the hand-held control unit................................................................... 43 3.3.1 Hand-held control connection.............................................................. 45 Connecting and removing the hand-held control............................................... 45 3.4 Other operating elements........................................................................ 46 3.4.1 Rigging hook.............................................................................. 46 4 Rigging work on the main boom......................................................................... 47 4.1 Hose drum....................................................................................... 47 4.1.1 Attachment points......................................................................... 47 4.1.2 Transport dimensions and weights.......................................................... 48 4.2 Rigging work on the hose drum................................................................... 49 4.2.1 Fitting/removing the hose drum............................................................ 49 Installation................................................................................ 49 Removing.................................................................................... 50 4.2.2 Checking the locking device on the hose drum.............................................. 51 4.2.3 Positions of the hydraulic connections.................................................... 52 Working with the lattice extension.......................................................... 52 Main boom operation......................................................................... 53 5 Swing-away lattice.................................................................................... 55 5.1 Operations planning............................................................................. 55 5.1.1 Assembly.................................................................................. 55 5.1.2 Identification............................................................................ 57 5.1.3 Slinging points........................................................................... 58 Section 1................................................................................... 58 Section 2 and section combination........................................................... 58 5.1.4 Transport dimensions and weights.......................................................... 60 5.1.5 Transport condition – removed............................................................. 61 Swing-away lattice.......................................................................... 62 On the main boom............................................................................ 64 5.1.6 Transport condition – folded.............................................................. 65 Only section 1.............................................................................. 65 Section 1 and section 2..................................................................... 66 5.2 Checklists for rigging work..................................................................... 69 5.2.1 Overview.................................................................................. 69 5.2.2 CHECKLIST: Installing the swing-away lattice – into the working position.................. 71 5.2.3 CHECKLIST: Installing the swing-away lattice – into the transport position................ 75 5.2.4 CHECKLIST: Removing the swing-away lattice – from the working position.................... 81 5.2.5 CHECKLIST: Removing the swing-away lattice – from the transport position.................. 85 5.2.6 CHECKLIST: Rigging the swing-away lattice 1.7 + 14.3 m – in the operating position........ 90 5.2.7 CHECKLIST: Rigging the swing-away lattice 1.7 + 7.7 m – in the operating position......... 96 5.2.8 CHECKLIST: Rigging the swing-away lattice 1.7 + 14.3 m – in the transport position........101 5.2.9 CHECKLIST: Rigging the swing-away lattice 1.7 + 7.7 m – in the transport position.........107 5.2.10 CHECKLIST: Subsequent necessary rigging work.............................................112 5.2.11 CHECKLIST: Preliminary unrigging work....................................................114 5.3 Rigging work....................................................................................117 5.3.1 Securing the swing-away lattice with guide ropes..........................................117 5.3.2 Notes on the position of the telescoping cylinder.........................................119 5.3.3 Establishing/separating the rear connection...............................................120 Establishing................................................................................120 Disconnecting...............................................................................121 5.3.4 Establishing/disconnecting the centre connection..........................................122 5.3.5 Establishing/releasing the front connection...............................................123 Establishing................................................................................123 Disconnecting...............................................................................123 5.3.6 Establishing/disconnecting the swing-away lattice – swivel ram connection.................124 Establishing................................................................................124 Disconnecting...............................................................................124 5.3.7 Section 1/section 2 – Establish/separate the right-hand connection........................125 Establishing................................................................................125 Disconnect..................................................................................125 5.3.8 Section 1/section 2 – Establish/separate the left-hand connection.........................126 Establish...................................................................................126 Disconnect..................................................................................126 5.3.9 Section 1/section 2 – establish/separate the folded connection............................128 Establish...................................................................................128 Disconnect..................................................................................128 5.3.10 Establishing/disconnecting the electrical connections between section 1 and section 2....129 Establish...................................................................................129 Disconnect..................................................................................130 5.3.11 Establishing/parting the slewing connection..............................................131 Establish...................................................................................131 Disconnect..................................................................................131 5.3.12 Swivel ram in the telescoping/rigging position...........................................132 5.3.13 Derricking cylinder positions............................................................133 5.3.14 Folding deflection sheaves out/in........................................................134 Folding out.................................................................................134 Folding in..................................................................................135 5.3.15 Establishing/disconnecting the hydraulic connection – Main boom/swing-away lattice.......137 5.3.16 Establishing/disconnecting electrical connections........................................138 Establishing................................................................................138 Disconnecting...............................................................................139 5.3.17 Relieving the connecting points..........................................................140 5.3.18 Swinging the swing-away lattice when rigging.............................................141 When rigging into the working position......................................................141 When rigging in the transport position......................................................142 5.3.19 Swing section 1..........................................................................143 5.3.20 Connections on the left/right of the main boom head......................................144 Establishing connections....................................................................144 Separating connections......................................................................145 5.3.21 Attaching/removing the hoist rope........................................................146 Fitting.....................................................................................146 Removing the hoist rope.....................................................................147 Possible reeving's..........................................................................148 5.3.22 Installing/removing the lifting limit switch.............................................149 Installation................................................................................149 Removing....................................................................................150 5.3.23 Installing / removing the anemometer and air traffic control light.......................151 Installation................................................................................151 Removing....................................................................................152 5.3.24 Installing / removing the camera.........................................................153 Installation................................................................................153 Removing....................................................................................154 5.3.25 Derricking the swing-away lattice for rigging work – hand-held control...................155 5.3.26 Derricking the swing-away lattice for rigging work – Section 2 control unit..............156 5.3.27 Main boom operation with folded swing-away lattice – rigging mode........................157 5.4 Operation with swing-away lattice...............................................................158 5.4.1 Setting the RCL...........................................................................158 Input.......................................................................................158 Shutdown....................................................................................159 5.4.2 Derricking the main boom..................................................................159 Slewing range of 360°.......................................................................159 5.4.3 Telescoping with rigged swing-away lattice................................................160 Slewing range of 360°.......................................................................160 5.4.4 Derricking the swing-away lattice in operation............................................160 Switching on the derricking gear............................................................160 Raising and lowering........................................................................161 Switching off the derricking gear...........................................................161 5.4.5 Procedure if permissible wind speed is exceeded...........................................162 5.4.6 Information about the main boom operation when the swing-away lattice is folded/rigged....163 Folded......................................................................................163 In working position.........................................................................163 5.4.7 Instructions for turning loads over.......................................................164 5.5 Maintenance.....................................................................................165 5.5.1 Maintenance plan W........................................................................165 5.5.2 Maintenance plan M 1......................................................................165 5.5.3 Maintenance plan M 3......................................................................166 5.5.4 Maintenance plan M 12.....................................................................166 5.5.5 Description of maintenance work...........................................................167 Pins........................................................................................167 Connections.................................................................................168 Rollers.....................................................................................169 Hydraulic cylinder..........................................................................170 Joints......................................................................................171 Swivel ram..................................................................................172 5.6 Troubleshooting.................................................................................173 5.6.1 Troubleshooting table.....................................................................173 5.6.2 Swing-away lattice emergency operation....................................................175 Before emergency operation..................................................................175 Emergency operation.........................................................................176 After emergency operation...................................................................176 6 Boom extension........................................................................................177 6.1 Operations planning.............................................................................177 6.1.1 Assembly..................................................................................177 6.1.2 Identification............................................................................178 Section 3...................................................................................178 6.1.3 Attachment points.........................................................................179 Section 3...................................................................................179 6.1.4 Transport dimensions and weights..........................................................180 6.1.5 Transport condition.......................................................................180 Section 3...................................................................................180 6.2 Checklists for rigging work.....................................................................181 6.2.1 Overview..................................................................................181 6.2.2 CHECKLIST: Installing the boom extension..................................................182 6.2.3 CHECKLIST: Removing the boom extension....................................................186 6.3 Description of the rigging work.................................................................191 6.3.1 Folding the deflection sheave out/in – section 3..........................................191 6.3.2 Mounting section 3 to the main boom / removing it from the main boom......................192 6.3.3 Making/breaking the electrical connections – section 3 / main boom........................193 6.3.4 Making/breaking the hydraulic connections– section 3 / main boom..........................195 6.3.5 Connecting/disconnecting the electrical connections – section 3/swing-away lattice........196 6.3.6 Connecting/disconnecting the hydraulic connections – section 3/swing-away lattice.........198 6.3.7 Installing/removing the swing-away lattice to/from section 3..............................199 6.3.8 Attaching/removing the hoist rope.........................................................200 Fitting.....................................................................................200 Removing....................................................................................201 Possible reeving methods....................................................................201 6.4 Operation with boom extension...................................................................203 6.4.1 Setting the RCL...........................................................................203 Input.......................................................................................203 Shutdown....................................................................................204 6.4.2 Derricking, telescoping the main boom.....................................................204 Slewing range of 360°.......................................................................204 6.4.3 Procedure if permissible wind speed is exceeded...........................................205 6.4.4 Instructions for turning loads over.......................................................205 6.5 Maintenance.....................................................................................206 6.5.1 Maintenance plan M 1......................................................................206 6.5.2 Maintenance plan M 3......................................................................206 6.5.3 Description of maintenance work...........................................................207 7 Heavy load lattice extension (SLS) 2.0 m..............................................................209 7.1 Operations planning.............................................................................209 7.1.1 Assembly..................................................................................209 7.1.2 Identification............................................................................210 Section 6...................................................................................210 7.1.3 Attachment points.........................................................................211 Section 6...................................................................................211 7.1.4 Transport dimensions and weights..........................................................212 7.1.5 Transport condition.......................................................................212 Section 6...................................................................................212 7.2 Checklists for rigging work.....................................................................215 7.2.1 Overview..................................................................................215 7.2.2 CHECKLIST: Installing SLS 2.0 m – in working position.....................................216 7.2.3 CHECKLIST: Installing SLS 2.0 m – in transport position...................................219 7.2.4 CHECKLIST: Removing SLS 2.0 m – in working position.......................................220 7.2.5 CHECKLIST: Removing SLS 2.0 m – in transport position.....................................223 7.2.6 CHECKLIST: Rigging SLS 2.0 m – in working position........................................225 7.2.7 CHECKLIST: Rigging SLS 2.0 m – in transport position......................................229 7.3 Rigging work....................................................................................231 7.3.1 Mounting section 6 to the main boom / removing it from the main boom......................231 Installing..................................................................................231 Removing....................................................................................232 7.3.2 Moving section 6 into the working position / transport position...........................234 In working position.........................................................................234 In transport position.......................................................................236 7.3.3 Making/breaking the electrical connections – section 6 / main boom........................238 Establish...................................................................................238 Disconnect..................................................................................238 7.3.4 Positioning/removing the hoist rope – section 6...........................................239 7.3.5 Possible reeving methods on the heavy load lattice extension..............................240 7.3.6 Installing / removing the lifting limit switch and anemometer.............................242 Lifting limit switch........................................................................242 Anemometer..................................................................................243 7.3.7 Installing / removing the camera..........................................................243 7.3.8 Adjusting the angle.......................................................................244 7.4 Operating the heavy load lattice extension......................................................245 7.4.1 setting the RCL...........................................................................245 Input.......................................................................................245 Shutdown....................................................................................246 7.4.2 Derricking, telescoping the main boom.....................................................247 Slewing range of 360°.......................................................................247 7.4.3 Procedure if permissible wind speeds are exceeded.........................................247 7.4.4 Instructions for turning loads over.......................................................248 7.5 Maintenance.....................................................................................249 7.5.1 Maintenance plan M 1......................................................................249 7.5.2 Maintenance plan M 3......................................................................249 7.5.3 Description of maintenance work...........................................................250 8 Auxiliary single-sheave boom top......................................................................251 8.1 Operations planning.............................................................................251 8.1.1 Identification and slinging points........................................................251 8.1.2 Transport dimensions and weights..........................................................252 8.1.3 Transport condition.......................................................................252 8.2 Rigging work....................................................................................253 8.2.1 Moving the auxiliary single-sheave boom top into the working position.....................253 8.2.2 Moving the auxiliary single-sheave boom top into the transport position...................256 8.2.3 Installing/removing a folded up auxiliary single-sheave boom top..........................259 8.2.4 Attaching and removing the hoist rope.....................................................261 Possible reevings...........................................................................262 8.2.5 Installing / removing the lifting limit switch and anemometer.............................263 Lifting limit switch........................................................................263 Anemometer..................................................................................265 8.2.6 Installing / removing the camera..........................................................266 8.3 Operation with the auxiliary single-sheave boom top.............................................267 8.3.1 Setting the RCL...........................................................................267 Input.......................................................................................267 Shutdown....................................................................................268 8.3.2 Procedure if permissible wind speeds are exceeded.........................................269 8.3.3 Instructions for turning loads over.......................................................269 8.4 Maintenance.....................................................................................271 8.4.1 Maintenance plan M 1......................................................................271 8.4.2 Maintenance plan M 3......................................................................271 8.4.3 Description of maintenance work...........................................................272 9 Turning loads over....................................................................................273 Prerequisites.......................................................................................273 9.1 setting the RCL.................................................................................274 Entering the reeving............................................................................274 Switching over to the auxiliary hoist...........................................................274 9.2 Turning a load over.............................................................................275 10 Driving with a rigged crane..........................................................................277 10.1 Safety instructions............................................................................277 10.2 Driving distance...............................................................................278 10.3 Permissible rigging modes and axle loads.......................................................279 Notes on the tables.............................................................................279 10.3.1 Swing-away lattice.......................................................................280 Swing-away lattice 1.7 + 7.7 m..............................................................280 Swing-away lattice 1.7 + 14.3 m.............................................................282 10.3.2 Boom extension...........................................................................284 Boom extension 9.7 + 7.7 m..................................................................284 Boom extension 9.7 + 14.3 m.................................................................286 10.3.3 Heavy load lattice extension (SLS).......................................................288 Heavy load lattice extension 2.0 m..........................................................288 10.3.4 Auxiliary single-sheave boom top.........................................................290 10.4 Before driving.................................................................................291 10.5 Whilst driving.................................................................................291 10.6 After driving..................................................................................291 11 Index................................................................................................293 A...................................................................................................295 B...................................................................................................295 D...................................................................................................296 H...................................................................................................296 L...................................................................................................297 M...................................................................................................297 O...................................................................................................297 P...................................................................................................297 R...................................................................................................298 S...................................................................................................298 T...................................................................................................299
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