Grove Crane GMK 5110-1 GMK 5130-2 Lattice Extension Operating Instruction Manual 3112785 – PDF DOWNLOAD

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Grove Crane GMK 5110-1 GMK 5130-2 Lattice Extension Operating Instruction Manual 3112785 – PDF DOWNLOAD

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Grove Crane GMK 5110-1 GMK 5130-2 Lattice Extension Operating Instruction Manual 3112785 – PDF DOWNLOAD

Language : English
Pages : 246
Downloadable : Yes
File Type : PDF

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DESCRIPTION:

Grove Crane GMK 5110-1 GMK 5130-2 Lattice Extension Operating Instruction Manual 3112785 – PDF DOWNLOAD

How are the operating instructions structured?

Chapter 1 contains an overview of the lattice extensions.
Chapter 2 contains information about the safety requirements.
In chapter 3 you will find specifications for operations planning, such as dimensions, weight,
identification and centre of gravity position of the lat- tice extension.
In chapter 4 and the following chapters, rigging and operation of lattice extensions is described.
Chapter 7 gives information on turning loads over, using lattice extensions. In chapter 8 you will
find how to drive a rigged crane on construction sites. Chapter 9 describes the maintenance of
lattice extensions.
Chapter 10 contains the index.

1.4.5 How do I find the information I need?

The operating instructions contain the following guides for orientation.
– The Table of contents contains a list of all chapters.
– The Table of contents before each chapter provides an overview of the topics it contains.
– The Index in chapter 10 gives an alphabetic list of keywords and search terms with a reference
to the relevant page in the operating instructions.
– Cross-references are labelled with an arrow (à) and refer to other pages in the operating
instructions. These pages contain more detailed informa- tion, or information that relates to the
topic in question.
Furthermore, you can use the cross-references to systematically familiar- ize yourself with
specific information on the truck crane or look up func- tions of individual elements.
An example for using the cross-reference is given in the GMK 5130-2/
-1 operating manual.

TABLE OF CONTENTS:

Grove Crane GMK 5110-1 GMK 5130-2 Lattice Extension Operating Instruction Manual 3112785 – PDF DOWNLOAD

1 Overview...............................................................................................  7
	1.1 Accidents........................................................................................  7
	1.2 Warranty.........................................................................................  7
	1.3 Terms used.......................................................................................  8
	1.4 Notes about the lattice extension operating manual............................................... 10
		1.4.1 What do the symbols used mean?............................................................. 10
		1.4.2 Deviations in case of figures.............................................................. 10
		1.4.3 Definitions of direction information....................................................... 10
		1.4.4 How are the operating instructions structured?............................................. 12
		1.4.5 How do I find the information I need?...................................................... 12
	1.5 Specifications in US standard units of measurement............................................... 13
	1.6 Conversion table for US measurements............................................................. 14
2 Basic safety instructions.............................................................................. 17
	2.1 Intended use..................................................................................... 17
	2.2 Improper use..................................................................................... 17
	2.3 Organisational measures.......................................................................... 18
	2.4 Personnel qualifications......................................................................... 18
	2.5 Safety instructions for working with the lattice extension....................................... 19
3 For operations planning................................................................................ 23
	3.1 Information...................................................................................... 23
	3.2 Swing-away lattice............................................................................... 25
		3.2.1 Assembly................................................................................... 25
		3.2.2 Identification............................................................................. 26
		3.2.3 Transport dimensions and weights........................................................... 27
		3.2.4 Slinging points............................................................................ 28
		3.2.5 Transport.................................................................................. 29
	3.3 Boom extension................................................................................... 31
		3.3.1 Assembly................................................................................... 31
		3.3.2 Identification............................................................................. 33
		3.3.3 Transport dimensions and weights........................................................... 33
		3.3.4 Slinging points............................................................................ 34
		3.3.5 Transportation............................................................................. 34
	3.4 Auxiliary single-sheave boom top................................................................. 35
4 Swing-away lattice..................................................................................... 39
	4.1 Validity......................................................................................... 39
	4.2 Short description of the operating elements...................................................... 41
		4.2.1 In the crane cab........................................................................... 41
		4.2.2 Operating elements on the swing-away lattice............................................... 43
		4.2.3 Operating elements on the hand-held control................................................ 44
	4.3 Checklists for rigging work...................................................................... 45
		4.3.1 Overview of the required rigging work...................................................... 45
		4.3.2 CHECKLIST: Installing the 11/18 m (36/59 ft) swing-away lattice............................ 46
		4.3.3 CHECKLIST: Removing the 11/18 m (36/59 ft) swing-away lattice.............................. 48
		4.3.4 CHECKLIST: Rigging the 11 m (36 ft) swing-away lattice..................................... 53
		4.3.5 CHECKLIST: Rigging the 18 m (59 ft) swing-away lattice..................................... 59
		4.3.6 CHECKLIST: Unrigging 11 m (36 ft) swing-away lattice....................................... 65
		4.3.7 CHECKLIST: Unrigging 18 m (59 ft) swing-away lattice....................................... 71
	4.4 Description of rigging work...................................................................... 77
		4.4.1 Swing-away lattice, securing with rope..................................................... 77
		4.4.2 Checking the transport condition........................................................... 78
		4.4.3 Checking the locking device on the hose drum............................................... 83
		4.4.4 Position of the hydraulic connections...................................................... 84
		4.4.5 Establishing/disconnecting the hydraulic connection........................................ 85
		4.4.6 Folding the run-up rail out/in............................................................. 86
		4.4.7 Connections when the swing-away lattice is folded up....................................... 87
		4.4.8 Connections on the left and right of the main boom head.................................... 99
		4.4.9 Swinging the swing-away lattice on to the main boom head...................................104
		4.4.10 Slewing the swing-away lattice when rigging...............................................105
		4.4.11 Connections to the swing-away lattice, establishing/disconnecting.........................109
		4.4.12 Electrical connections to the swing-away lattice..........................................111
		4.4.13 Folding deflection sheave out/in..........................................................114
		4.4.14 Positioning/removing the hoist rope.......................................................116
		4.4.15 Installing/removing the lifting limit switch..............................................118
		4.4.16 Installing/removing the anemometer........................................................121
		4.4.17 Air traffic control light – electrical connection.........................................123
		4.4.18 Swing-away lattice, derricking............................................................125
		4.4.19 Setting the angle – with the auxiliary crane..............................................129
		4.4.20 Setting the angle – without the auxiliary crane...........................................130
	4.5 Operation with swing-away lattice................................................................137
		4.5.1 Setting the SLI............................................................................137
		4.5.2 Derricking the main boom...................................................................139
		4.5.3 Telescoping with rigged heavy load lattice extension.......................................140
		4.5.4 Information about the SLI shutdown.........................................................141
		4.5.5 Procedure if permissible wind speed is exceeded............................................141
		4.5.6 Information about the main boom operation when the swing- away lattice is folded/rigged....142
		4.5.7 Notes on two-hook operation................................................................143
	4.6 Tracing and eliminating malfunctions.............................................................145
5 Boom extension.........................................................................................149
	5.1 Checklists for rigging work......................................................................149
		5.1.1 CHECKLIST: Installing boom extension.......................................................149
		5.1.2 CHECKLIST: Removing the boom extension.....................................................154
	5.2 Description of rigging work......................................................................159
		5.2.1 Installing/removing section3 and section4................................................159
		5.2.2 Installing/removing the swing-away lattice for the boom extension..........................161
		5.2.3 Hydraulic connection at the boom extension.................................................162
		5.2.4 Electrical connection on the boom extension................................................166
		5.2.5 Fold the deflection sheave in/out on section3.............................................170
		5.2.6 Positioning/removing the hoist rope........................................................171
	5.3 Operation with boom extension....................................................................173
		5.3.1 Setting the SLI............................................................................173
		5.3.2 Derricking the main boom...................................................................174
		5.3.3 Telescoping with rigged boom extension.....................................................174
		5.3.4 Information about the SLI shutdown.........................................................175
		5.3.5 Procedure if permissible wind speed is exceeded............................................175
		5.3.6 Notes on two-hook operation................................................................175
6 Auxiliary single-sheave boom top.......................................................................179
	6.1 Installing/removing..............................................................................179
		6.1.1 Installing/removing the auxiliary single-sheave boom top...................................179
	6.2 Rigging the auxiliary single-sheave boom top.....................................................181
		6.2.1 Rigging in working position/transport position.............................................181
		6.2.2 Attaching and removing hoist rope..........................................................182
		6.2.3 Lifting limit switch and anemometer........................................................184
	6.3 Operation with the auxiliary single-sheave boom top..............................................187
		6.3.1 Setting the SLI............................................................................187
		6.3.2 Derricking, telescoping the main boom......................................................187
		6.3.3 Information about the SLI shutdown.........................................................188
		6.3.4 Procedure if permissible wind speeds are exceeded..........................................188
		6.3.5 SLI display with the auxiliary single-sheave boom top folded up/rigged.....................189
		6.3.6 Notes on two-hook operation................................................................189
7 Turning loads..........................................................................................193
	7.1 Requirements.....................................................................................193
	7.2 Setting the SLI..................................................................................195
	7.3 Turning a load...................................................................................197
8 Driving with a rigged crane............................................................................201
	8.1 Safety instructions..............................................................................201
	8.2 Driving distance.................................................................................202
	8.3 Rigging mode and axle loads......................................................................202
	8.4 Before driving the rigged truck crane............................................................203
	8.5 Driving the rigged truck crane...................................................................203
	8.6 Tables with boom positions and axle loads........................................................205
		8.6.1 11 m (36ft) swing-away lattice GMK51302.................................................206
		8.6.2 18 m (59ft) swing-away lattice GMK51302.................................................208
		8.6.3 26 m (85ft) boom extension GMK51302.....................................................210
		8.6.4 32 m (105ft) boom extension GMK51302....................................................212
		8.6.5 11 m (36ft) swing-away lattice GMK51101.................................................214
		8.6.6 18 m (59ft) swing-away lattice GMK51101.................................................216
		8.6.7 26 m (85ft) boom extension GMK51101.....................................................218
		8.6.8 32 m (105ft) boom extension GMK51101....................................................220
		8.6.9 38 m (125ft) boom extension GMK51101....................................................222
		8.6.10 Auxiliary single-sheave boom top..........................................................224
9 Maintenance............................................................................................227
	9.1 Cleaning.........................................................................................227
	9.2 Maintenance plans................................................................................229
		9.2.1 Maintenance plan M 1.......................................................................229
		9.2.2 Maintenance plan M 12......................................................................229
	9.3 Description of maintenance work..................................................................231
		9.3.1 Lubricating pins...........................................................................231
		9.3.2 Lubricate joints...........................................................................232
10 Index.................................................................................................237
	A....................................................................................................239
	B....................................................................................................239
	D....................................................................................................240
	E....................................................................................................240
	F....................................................................................................240
	H....................................................................................................240
	I....................................................................................................240
	L....................................................................................................240
	M....................................................................................................241
	O....................................................................................................241
	P....................................................................................................241
	R....................................................................................................241
	S....................................................................................................242
	T....................................................................................................243
	W....................................................................................................243

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