Grove Crane GMK 5130-1 Driving Operating Instructions Manual 3112357 – PDF DOWNLOAD

Description

Grove Crane GMK 5130-1 Driving Operating Instructions Manual 3112357 – PDF DOWNLOAD

FILE DETAILS:

Grove Crane GMK 5130-1 Driving Operating Instructions Manual 3112357 – PDF DOWNLOAD

Language : English
Pages : 906
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Grove Crane GMK 5130-1 Driving Operating Instructions Manual 3112357 – PDF DOWNLOAD

Overview:
1.1 Vehicle identification:

These operating instructions are intended only for the truck crane whose serial number is specified on the front cover.

The following plates and numbers have been fitted to the truck crane for identification:
1 the chassis number on the front right-hand side behind the first axle line,
2 the model plate on the passenger seat console containing the chassis number and designation of the crane model,
3 the name plate at the front of the crane operator’s cab containing serial number and designation of the crane model,
4 the CE mark on the name plate.
The location of ID numbers for removable rigging parts (e.g. counterweights, lattice extension, auxiliary hoist) is specified in the corresponding chapters.

Documentation supplied:
The precise number of documents supplied depends on the scope of equipment
of the truck crane. The following documents are included in delivery:
– Operating instructions
Contain information on driving and crane operation.
– Lattice extension operating instructions
Are only supplied when the truck crane is equipped with a lattice extension
or other parts for extending the main boom (e.g. auxiliary singlesheave
boom top and heavy load lattice extension).
– Operating instructions for additional equipment
These are only supplied when the truck crane is supplied with additional
equipment which is not described in the operating instructions for driving
and crane operation.
– Documents from other manufacturers
Original documentation for parts which are not manufactured by
Deutsche GROVE, such as the engine and central lubrication system,
as well as the tachograph, auxiliary heaters, retarders, radio and,
when applicable, other additional equipment.
– Maintenance manual
Contains information on maintenance work alone, and contains no
instructions for repair work.
– Safety manual
Provides information on the safe operation of the truck crane.
– Circuit diagrams
Circuit diagrams for the electrical system, hydraulic system and pneumatic
system are supplied.
– Lifting capacity table
Information on the lifting capacity when the truck crane is in different
rigging modes.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Grove Crane GMK 5130-1 Driving Operating Instructions Manual 3112357 – PDF DOWNLOAD

Part 1 – Driving...............................................................................................  1
	Additional Page - Wind surface of the load.................................................................  3
	1 Overview.................................................................................................  9
		1.1 Identification.....................................................................................  9
		1.2 EC Declaration of Conformity....................................................................... 13
		1.3 Documentation supplied............................................................................. 14
		1.4 Information about the operating instructions....................................................... 15
			1.4.1 What do the symbols used mean?............................................................... 15
			1.4.2 How are the operating instructions structured?............................................... 17
				Division....................................................................................... 17
				Structure of the chapters...................................................................... 17
				Structure of the pages......................................................................... 18
			1.4.3 How do I find the information I need?........................................................ 19
				Cross-references example....................................................................... 20
			1.4.4 What information is available for operations planning?....................................... 22
		1.5 Conversion table for US measurements............................................................... 23
	2 Basic safety instructions................................................................................ 27
		2.1 Intended use....................................................................................... 27
			2.1.1 Improper use................................................................................. 28
		2.2 Organisational measures............................................................................ 29
		2.3 Qualifications of the personnel.................................................................... 31
		2.4 Safety instructions for driving the truck crane.................................................... 32
		2.5 Safety instructions for crane operation............................................................ 33
	3 Operating elements for driving........................................................................... 37
		3.1 Overview of the operating elements................................................................. 37
			3.1.1 On the outside of the truck crane............................................................ 38
			3.1.2 In the driver's cab.......................................................................... 40
				Top view of driver's cab....................................................................... 40
				Below in the driver's cab...................................................................... 42
				Overhead in the driver's cab................................................................... 43
				Behind the cover............................................................................... 44
			3.1.3 Front instrument panel....................................................................... 45
				Left........................................................................................... 45
				Tachograph..................................................................................... 46
				Middle......................................................................................... 47
				Right.......................................................................................... 49
			3.1.4 ECOS control unit............................................................................ 50
			3.1.5 ECOS display – main menu..................................................................... 52
			3.1.6 ECOS display – submenus...................................................................... 54
				Level adjustment system submenu................................................................ 54
				Settings submenu............................................................................... 56
				Submenu Inspection............................................................................. 57
				Operating hours submenu........................................................................ 58
				Warning submenu................................................................................ 58
				Transmission emergency program submenu......................................................... 59
				Error submenu.................................................................................. 60
			3.1.7 Side instrument panel........................................................................ 61
				Standard heating............................................................................... 62
				Auxiliary water heating system................................................................. 63
				Auxiliary airheater........................................................................... 64
			3.1.8 Transmission................................................................................. 65
			3.1.9 Steering column.............................................................................. 66
			3.1.10 Sockets for hand-held control............................................................... 67
			3.1.11 Outrigger control units..................................................................... 68
		3.2 Short description of the operating elements........................................................ 69
			3.2.1 Definition of positional references.......................................................... 69
				Basic rule..................................................................................... 69
				Switches and buttons.......................................................................... 70
			3.2.2 General information on the operating elements................................................ 70
			3.2.3 General rules for buttons and symbols on the display......................................... 71
			3.2.4 Engine....................................................................................... 72
				Steering column................................................................................ 72
				Multipurpose switch............................................................................ 72
				Instrument panels.............................................................................. 73
			3.2.5 Electrical system / electronics.............................................................. 74
				Electrical system.............................................................................. 74
			3.2.6 ECOS crane control........................................................................... 74
				Control unit................................................................................... 74
				Instrument panel............................................................................... 77
			3.2.7 Transmission................................................................................. 78
				ECOS display................................................................................... 78
				Side instrument panel.......................................................................... 79
			3.2.8 Final drive.................................................................................. 82
			3.2.9 Brakes....................................................................................... 84
				Service brake.................................................................................. 84
				Parking brake.................................................................................. 85
				Additional brakes.............................................................................. 86
			3.2.10 Steering / Separate steering................................................................ 87
				Instrument panels.............................................................................. 87
				ECOS display................................................................................... 87
				Driver's door.................................................................................. 88
			3.2.11 Suspension.................................................................................. 88
			3.2.12 Lighting / windscreen wipers / horn......................................................... 89
				Steering column................................................................................ 89
				Instrument panels.............................................................................. 89
				Overhead in the driver's cab................................................................... 91
			3.2.13 Level adjustment system..................................................................... 92
			3.2.14 Tachograph / Speedometer.................................................................... 94
				Tachograph..................................................................................... 94
				Speedometer.................................................................................... 94
			3.2.15 Roof ventilator............................................................................. 95
			3.2.16 Diagnostics................................................................................. 95
				Connections / buttons......................................................................... 95
				Displays / submenu............................................................................ 96
			3.2.17 Windows, doors, keys........................................................................ 97
				Windows........................................................................................ 97
				Doors.......................................................................................... 98
				Keys........................................................................................... 99
			3.2.18 Front flap.................................................................................. 99
	4 Starting / turning off the engine for driving............................................................103
		4.1 Starting the engine from the driver's cab..........................................................103
			4.1.1 CHECKLIST: Starting the engine...............................................................103
			4.1.2 CHECKLIST: If the temperature is low.........................................................106
			4.1.3 Access ladders and ladders...................................................................106
				Access ladders.................................................................................106
				Ladders........................................................................................107
			4.1.4 Refuelling...................................................................................109
			4.1.5 Inspections before starting the engine.......................................................110
				On the hydraulictank..........................................................................110
				Battery master switch..........................................................................111
				Checking the hand-held control.................................................................111
			4.1.6 Switching on the ignition....................................................................111
			4.1.7 Lamp test / equalisation of the switching states.............................................112
				Lamp test......................................................................................112
				Equalisation of the switching states...........................................................113
			4.1.8 Adjusting the brightness of the display......................................................114
			4.1.9 Starting the engine..........................................................................115
				Without flame start system.....................................................................116
				With flame start system........................................................................117
			4.1.10 Checking after starting the engine..........................................................118
				Checking in the main menu......................................................................118
				Checking the instrument panels.................................................................119
			4.1.11 Monitoring submenu..........................................................................119
			4.1.12 Setting the idling speed....................................................................120
		4.2 Turning off the engine.............................................................................121
			4.2.1 During normal operation, with the ignition lock / with the hand- held control................121
				Hand-held control not connected................................................................121
				Hand-held control connected....................................................................121
				After parking..................................................................................121
			4.2.2 With emergency stop switches in emergencies..................................................122
				Resetting the emergency stop switch............................................................122
		4.3 Air intake inhibitor...............................................................................123
			Releasing the air intake inhibitor.................................................................123
	5 Driving..................................................................................................127
		5.1 Before driving.....................................................................................127
			5.1.1 CHECKLIST: Inspections before on-road driving................................................127
			5.1.2 Checking the condition of the truck crane....................................................133
				Windscreen washing system.....................................................................133
				Warning signs for vehicle width................................................................133
				Electrical system..............................................................................134
				Adjusting the mirrors.........................................................................134
				Checking the vehicle height...................................................................135
				Supply pressure................................................................................136
				Parking brake..................................................................................137
			5.1.3 Adjusting the seats and steering column......................................................138
				Adjusting the driver's seat....................................................................138
				Adjusting the passenger seat..................................................................139
				Adjusting the steering column..................................................................140
			5.1.4 Switching the suspension on / off............................................................141
				Opening the submenu...........................................................................141
				Switching on the suspension....................................................................142
				Switching off the suspension...................................................................142
			5.1.5 Adjusting the tachograph.....................................................................143
				Prerequisites..................................................................................143
				Display of error messages......................................................................143
				Adjusting the tachograph.......................................................................144
			5.1.6 Displaying the operating hours...............................................................148
		5.2 Operating the transmission.........................................................................149
			5.2.1 To switch on.................................................................................149
			5.2.2 Switching the transmission to neutral position...............................................150
			5.2.3 Changing the operating mode..................................................................150
				Change-over to automatic mode..................................................................150
				Change-over to manual mode.....................................................................150
			5.2.4 Display of the selected gears................................................................151
			5.2.5 Selecting the direction of travel and starting gear..........................................151
				Selecting the driving direction...............................................................151
				Selecting the starting gear....................................................................152
			5.2.6 Starting.....................................................................................153
			5.2.7 Driving and changing gears...................................................................155
				In automatic operating mode...................................................................155
				In manual operating mode......................................................................156
			5.2.8 Changing the driving direction...............................................................157
				Quick change ofgear...........................................................................157
			5.2.9 Stopping.....................................................................................158
				Stopping for along period oftime.............................................................158
			5.2.10 On the roller type dynamometer..............................................................158
		5.3 Driving and turning off the truck crane............................................................159
			5.3.1 Inspections while driving....................................................................159
				Immediately after you start to move............................................................159
				While driving..................................................................................160
			5.3.2 Tempomat.....................................................................................161
				Switching on the Tempomat......................................................................161
				Driving with the Tempomat......................................................................161
				Switching off the Tempomat.....................................................................162
			5.3.3 Temposet.....................................................................................163
				Switching Temposet on.........................................................................163
				Driving with the Temposet......................................................................163
				Switching Temposet off........................................................................163
			5.3.4 Driving downhill.............................................................................164
				Starting.......................................................................................164
				Inspections when driving downhill..............................................................164
				Downshifting...................................................................................165
				Engine retarder................................................................................166
				Eddy current retarder..........................................................................167
			5.3.5 Driving uphill...............................................................................168
				Starting.......................................................................................168
				Driving........................................................................................168
			5.3.6 Warning submenu..............................................................................169
				Opening the submenu...........................................................................169
				Meaning of the symbols.........................................................................170
				Exiting the submenu...........................................................................173
			5.3.7 Error submenu................................................................................173
			5.3.8 Parking the truck crane......................................................................174
				Securing the truck crane against moving unintentionally........................................175
				When stationary for more than 8hours..........................................................176
			5.3.9 Folding berth................................................................................177
		5.4 Off-road driving...................................................................................179
			Adjustments to the transmission....................................................................179
			Connections........................................................................................179
			Changing the vehicle level.........................................................................179
			Rocking the vehicle free andtowing...............................................................179
			5.4.1 Operation of the longitudinal differential locks.............................................180
				Switching on...................................................................................180
				Switching off..................................................................................181
			5.4.2 Operation of the transverse differential locks...............................................182
				Switching on...................................................................................182
				Switching off..................................................................................183
			5.4.3 Operation of the level adjustment system.....................................................184
				Opening the submenu...........................................................................184
				Setting the on-road level......................................................................185
				Pre-selecting suspension struts...............................................................185
				Changing the vehicle level.....................................................................186
				Viewing the current inclination................................................................186
				Exiting the submenu...........................................................................187
			5.4.4 Freeing the truck crane stuck in terrain.....................................................188
				Rocking the truck crane free...................................................................188
				Towing free forwards..........................................................................189
				Towing free in reverse gear....................................................................189
		5.5 Separate steering..................................................................................191
			5.5.1 Switching to separate steering...............................................................192
			5.5.2 Steering with separate steering..............................................................193
			5.5.3 Switching to normal steering mode............................................................194
		5.6 Heating and ventilating the driver's cab...........................................................195
			5.6.1 Standard heating system......................................................................195
				Switching the heating on and off...............................................................195
				Setting the temperature.......................................................................195
				Setting recirculated / fresh air...............................................................196
				Setting the air distribution..................................................................196
				Ventilating the driver's cab...................................................................197
			5.6.2 Auxiliary water heating system...............................................................198
				Preheating the engine..........................................................................198
				Preheating the driver's cab....................................................................198
				Switching on the auxiliary heater..............................................................199
				Switching off the auxiliary heater.............................................................200
				Setting the time and weekday...................................................................200
				Saving the automatic heating start.............................................................201
				Setting the heating period....................................................................202
				Switching the automatic heating start on and off...............................................202
				Setting the remaining time.....................................................................203
			5.6.3 Auxiliary air heater.........................................................................204
				Switching on the auxiliary heater..............................................................204
				Setting the temperature.......................................................................205
				Switching off the auxiliary heater.............................................................205
				Additional functions..........................................................................205
			5.6.4 Air-conditioning system......................................................................206
				Switching on...................................................................................206
				Setting the air distribution..................................................................206
				Switching off..................................................................................207
				For pleasant air conditioning in the crane cab.................................................207
				Drying the air in the driver's cab.............................................................208
		5.7 Towing a trailer...................................................................................209
			Effects on the axle loads..........................................................................209
			Coupling the trailer...............................................................................210
			Connecting the supply lines........................................................................211
			Removing the supply lines..........................................................................212
			Uncoupling the trailer.............................................................................212
			Checking the braking force........................................................................214
	6 Driving modes and rigging for on-road driving............................................................217
		6.1 Driving modes......................................................................................217
			Information on the axle loads......................................................................217
			6.1.1 Information on how to use the tables.........................................................218
			6.1.2 Tables for a maximum axle load of 12 t.......................................................219
				For 14.00 R25 tyres............................................................................219
				For 16.00 R25 tyres............................................................................220
				For 20.5 R25 tyres..........................................................................221
		6.2 Rigging work for driving with a trailer............................................................223
			6.2.1 Switching on the slewing gear freewheel......................................................224
				Prerequisites..................................................................................224
			6.2.2 Switching on boom floating position..........................................................226
			6.2.3 Switching on boom pre-tensioning.............................................................227
			6.2.4 Switching the superstructure driving lights on / off.........................................229
				Switching off..................................................................................229
				Switching on...................................................................................229
		6.3 Rigging the main boom..............................................................................231
			Additional equipment required......................................................................231
			6.3.1 CHECKLIST: Removing the main boom............................................................232
				Prerequisites..................................................................................232
				Checklist......................................................................................232
			6.3.2 CHECKLIST: Mounting the main boom............................................................235
				Prerequisites..................................................................................235
				Checklist......................................................................................235
			6.3.3 Fitting slings to the main boom..............................................................238
			6.3.4 Removing / attaching the clamp...............................................................239
			6.3.5 Hydraulic connection for the lattice extension...............................................240
			6.3.6 Switching the pressure relief on / off.......................................................241
			6.3.7 Retracting / fitting the derricking cylinder head pin........................................242
				Retracting the derricking cylinder head axle..................................................243
				Fitting the derricking cylinder head axle......................................................244
			6.3.8 Retracting / extending the boom pivot pin....................................................245
				Before retracting..............................................................................245
				After extension................................................................................245
				Retracting / extending the pivot pin...........................................................246
			6.3.9 Separate the hydraulic / electrical connection...............................................247
				Lifting in front of the turntable..............................................................247
				Disconnecting..................................................................................248
			6.3.10 Establishing the hydraulic / electrical connection..........................................249
				Lifting onto the turntable.....................................................................249
				Establishing...................................................................................250
			6.3.11 Aligning the connecting points..............................................................251
			6.3.12 Securing / releasing the derricking cylinder................................................251
			6.3.13 Transporting the main boom..................................................................252
			6.3.14 Inspections after main boom mounting........................................................253
	7 Malfunctions in driving mode.............................................................................257
		7.1 Emergency stop devices.............................................................................257
		7.2 What to do when a malfunction occurs in road traffic...............................................259
		7.3 Towing the truck crane.............................................................................261
			7.3.1 Towing in the event of engine or transmission damage.........................................262
				Compressed-air supply..........................................................................262
				Electric power supply..........................................................................262
				On the transmission...........................................................................263
				Axle drives....................................................................................264
				Parking brake..................................................................................264
				Towing the truck crane out of the danger area..................................................265
			7.3.2 Starting to tow..............................................................................266
		7.4 Wheels and tyres...................................................................................267
			7.4.1 Wheel change.................................................................................267
				Removing a damaged wheel.......................................................................268
				On the spare wheel holder......................................................................268
				Mounting a wheel...............................................................................269
			7.4.2 Filling the tyres yourself...................................................................271
				Connecting the filling hose....................................................................271
				Filling the tyres..............................................................................272
				Removing the filling hose.....................................................................272
		7.5 Fuses on the carrier...............................................................................273
			Notes on changing fuses...........................................................................273
			7.5.1 Fuses in the driver's cab....................................................................274
			7.5.2 Fuses in the battery box.....................................................................279
			7.5.3 Fuses on I/O circuit boards..................................................................280
		7.6 Finding and eliminating malfunctions...............................................................281
			7.6.1 Malfunctions on the engine for driving.......................................................281
			7.6.2 Differential lock malfunctions...............................................................283
			7.6.3 Malfunctions on the transmission.............................................................284
			7.6.4 Steering malfunctions........................................................................285
			7.6.5 Service brake malfunctions...................................................................286
			7.6.6 Malfunctions on the suspension...............................................................287
			7.6.7 Malfunctions on the level adjustment system..................................................287
			7.6.8 Malfunctions in the hydraulic system / hydraulic oil cooler..................................288
			7.6.9 Malfunctions on the ECOS carrier.............................................................289
				ECOS program version...........................................................................289
				General malfunctions..........................................................................289
				Error messages.................................................................................290
				Exiting the submenu...........................................................................291
				Error display on the control units.............................................................292
		7.7 Procedure in the event of malfunctions.............................................................293
			7.7.1 Switching on emergency operation in coolant circuit..........................................293
			7.7.2 Procedure in the event of malfunctions to the transmission and engine........................294
				Entries on the transmission display...........................................................294
				Transmission emergency program submenu.........................................................296
				Switching gears mechanically in emergency mode.................................................299
				ID number of the transmission..................................................................303
	8 Technical information on the carrier.....................................................................307
		8.1 Technical data.....................................................................................307
			8.1.1 Dimensions and weights of the truck crane, axle loads........................................308
				Dimensions.....................................................................................309
				Weight and axleloads..........................................................................309
			8.1.2 Dimensions and weights of removable parts....................................................310
				Spare wheel....................................................................................310
				Outriggers.....................................................................................310
				Main boom......................................................................................310
			8.1.3 Carrier......................................................................................311
				Engine.........................................................................................311
				Manual transmission...........................................................................311
				Transfer case..................................................................................311
				Axle lines.....................................................................................311
				Steering.......................................................................................312
				Tyres..........................................................................................312
				Electrical system..............................................................................312
				Tools..........................................................................................312
				Towing couplings...............................................................................312
				Outriggers.....................................................................................313
				Driving speeds.................................................................................313
				Climbing ability...............................................................................313
				Turning circle radiuses.......................................................................314
	9 Index....................................................................................................317
		A......................................................................................................319
		B......................................................................................................319
		C......................................................................................................320
		D......................................................................................................321
		E......................................................................................................323
		F......................................................................................................325
		H......................................................................................................325
		I......................................................................................................326
		K......................................................................................................327
		L......................................................................................................327
		M......................................................................................................327
		O......................................................................................................328
		P......................................................................................................329
		R......................................................................................................329
		S......................................................................................................330
		T......................................................................................................332
		V......................................................................................................334
		W......................................................................................................334
Part 2– Crane Operation........................................................................................339
	Additional Page - Wind surface of the load.................................................................341
	10 Operating elements for crane operation..................................................................347
		10.1 Overview of the operating elements................................................................347
			10.1.1 On the outside of the truck crane...........................................................348
			10.1.2 Crane cab...................................................................................350
			10.1.3 Front panel.................................................................................352
			10.1.4 Side panel..................................................................................353
				Bottom.........................................................................................353
				Top............................................................................................354
				Standard heating system........................................................................357
				Auxiliary water heating system.................................................................358
				Auxiliary air heater...........................................................................359
			10.1.5 Control panels..............................................................................360
				Left-hand control panel........................................................................360
				Right-hand control panel......................................................................361
			10.1.6 Control lever assignment....................................................................362
				Version 1......................................................................................362
				Version 2......................................................................................363
			10.1.7 ECOS control unit...........................................................................364
			10.1.8 ECOS display – main menu....................................................................366
			10.1.9 ECOS display – submenus.....................................................................368
				Counterweight submenu..........................................................................368
				Superstructure lock submenu....................................................................369
				Outriggers submenu............................................................................370
				Telescoping submenu...........................................................................372
				Power unit speeds submenu......................................................................374
				Monitoring submenu............................................................................375
				Settings submenu...............................................................................376
				Operating hours submenu........................................................................378
				Warning submenu................................................................................379
				Error submenu..................................................................................381
				Working range limitation submenu..............................................................382
				Driving submenu................................................................................384
			10.1.10 SLI control unit...........................................................................386
			10.1.11 SLI display – main menu....................................................................388
			10.1.12 SLI display – submenus.....................................................................389
				Enter rigging mode submenu.....................................................................389
				Monitoring submenu............................................................................390
				Rigging mode monitoring submenu...............................................................392
				Lifting capacity table submenu.................................................................393
				Working range submenu..........................................................................394
				Error submenu..................................................................................395
				Settings submenu...............................................................................397
			10.1.13 Hand-held control..........................................................................398
				Outriggers control panel......................................................................399
			10.1.14 On the Outrigger control units.............................................................400
				Outriggers.....................................................................................401
				Outrigger pressure display.....................................................................401
				Inclination display............................................................................401
		10.2 Short description of the operating elements.......................................................403
			10.2.1 Definition of positional references.........................................................403
				Basic rule.....................................................................................403
				Switch.........................................................................................404
			10.2.2 General rules for buttons and symbols on the display........................................404
			10.2.3 Engine for crane operation..................................................................405
				Side panel.....................................................................................405
				ECOS display...................................................................................406
			10.2.4 Engine for driving..........................................................................407
				Side panel.....................................................................................407
				Outriggers submenu............................................................................407
			10.2.5 Seat contact switch and dead man's switch...................................................408
			10.2.6 ECOS crane control..........................................................................409
				Control unit...................................................................................409
			10.2.7 Outriggers..................................................................................413
				Hand-held control..............................................................................413
				In the Outriggers submenu......................................................................414
				In the Settings submenu........................................................................415
				On the Outrigger control units.................................................................416
			10.2.8 Inclination displays........................................................................418
			10.2.9 Outrigger pressure displays.................................................................419
				Outriggers submenu............................................................................419
				Outrigger control units........................................................................419
			10.2.10 Anemometer displays........................................................................419
			10.2.11 Counterweight submenu......................................................................420
				Counterweight submenu..........................................................................420
			10.2.12 Superstructure lock submenu................................................................423
				Turntable lock.................................................................................423
				Houselock......................................................................................425
			10.2.13 Main hoist.................................................................................426
			10.2.14 Auxiliary hoist............................................................................427
			10.2.15 Slewing gear...............................................................................428
			10.2.16 Derricking gear............................................................................429
			10.2.17 Telescoping mechanism......................................................................430
				Control panels.................................................................................430
				Submenu........................................................................................431
				In the Settings submenu........................................................................435
			10.2.18 Hydraulic system...........................................................................437
			10.2.19 Safe load indicator (SLI)..................................................................439
				Control unit...................................................................................439
				Main menu......................................................................................441
				Enter rigging mode submenu.....................................................................442
				Monitoring submenu............................................................................445
				Lifting capacity table submenu.................................................................449
				Working range submenu..........................................................................449
				Other..........................................................................................450
			10.2.20 Electrical system..........................................................................451
			10.2.21 Lighting, windscreen wiper / washing system................................................451
				Lighting.......................................................................................451
				Windscreen wiper / washing system..............................................................453
			10.2.22 Hand-held control..........................................................................454
				Sockets on truck crane.........................................................................454
				Engine control panel...........................................................................455
				Horn...........................................................................................455
				Outriggers control panel......................................................................456
			10.2.23 Diagnostics................................................................................458
			10.2.24 Windows, doors, keys.......................................................................459
				Windows........................................................................................459
				Crane cab door.................................................................................459
				Keys...........................................................................................460
		10.3 Short description of the operating elements – driving from the crane cab..........................461
			10.3.1 Driving submenu.............................................................................461
			10.3.2 Engine for driving..........................................................................462
			10.3.3 Transmission................................................................................463
			10.3.4 Final drive.................................................................................464
			10.3.5 Brakes......................................................................................465
				Side panel.....................................................................................465
				ECOS display...................................................................................465
			10.3.6 Steering....................................................................................466
				Normal steering................................................................................466
				Separate steering..............................................................................467
	11 Starting / turning off the engine – for crane operation................................................471
		11.1 Starting the engine – from the crane cab..........................................................471
			11.1.1 CHECKLIST: Starting the engine..............................................................471
			11.1.2 CHECKLIST: If the temperature is low........................................................474
			11.1.3 Refuelling..................................................................................474
			11.1.4 Inspections before starting the engine......................................................476
				On the hydraulic tank..........................................................................476
				Battery master switch..........................................................................476
				Checking the hand-held control.................................................................477
			11.1.5 Switching on the ignition...................................................................477
			11.1.6 Lamp test / equalisation of the switching states............................................478
				Lamp test......................................................................................478
				Equalisation of the switching states...........................................................479
			11.1.7 Adjusting the brightness of the display.....................................................480
			11.1.8 Starting the engine.........................................................................481
				Without flame start system.....................................................................481
				With flame start system........................................................................482
			11.1.9 Inspections after starting the engine.......................................................483
			11.1.10 Monitoring submenu.........................................................................484
			11.1.11 Setting the idling speed...................................................................485
		11.2 Starting the engine – with the hand-held control..................................................487
			Prerequisites......................................................................................487
			Starting the engine................................................................................487
		11.3 Turning off the engine............................................................................489
			11.3.1 During normal operation, with the ignition lock / with the hand- held control...............489
				Hand-held control not connected................................................................489
				Hand-held control connected....................................................................489
				After parking..................................................................................489
			11.3.2 In emergencies, with the emergency-stop switches............................................490
				Resetting the emergency stop switch............................................................490
		11.4 Air intake inhibitor..............................................................................491
			Releasing the air intake inhibitor.................................................................491
	12 Crane operation.........................................................................................495
		12.1 Before crane operation............................................................................495
			12.1.1 CHECKLIST: Inspections prior to crane operation.............................................495
			12.1.2 Checking the condition of the truck crane...................................................499
				Windscreen washing system.....................................................................499
				Visual inspection..............................................................................499
				Checking the position of the hoist ropes......................................................500
				Checking the electrical system.................................................................500
			12.1.3 Adjusting the crane cab seat and front panel................................................501
				Crane cab seat.................................................................................501
				Front panel....................................................................................501
			12.1.4 Checking the safety devices.................................................................502
				Safe load indicator............................................................................502
				Lifting limit switch...........................................................................502
				Seat contact switch and dead man's switch......................................................503
				Emergency stop switch..........................................................................504
			12.1.5 Earthing the load...........................................................................505
			12.1.6 Preheating the hydraulic oil................................................................506
			12.1.7 Locking / Unlocking the turntable...........................................................508
				Locking points.................................................................................508
				Locking the turntable.........................................................................509
				Unlocking the turntable........................................................................509
			12.1.8 Switching the houselock on / off............................................................510
				Switching on the houselock.....................................................................510
				Switching off the houselock....................................................................512
		12.2 Operation of the safe load indicator..............................................................513
			12.2.1 Switching on the SLI........................................................................514
				Switching on...................................................................................514
				Brightness of the displays.....................................................................516
			12.2.2 Entering the rigging mode...................................................................517
				Entering individual components.................................................................518
				Entering the SLIcode..........................................................................521
				Entering the reeving..........................................................................522
				Accepting the rigging mode....................................................................522
			12.2.3 Inspections prior to crane operation........................................................524
				Opening the submenu...........................................................................524
				Inspections....................................................................................525
			12.2.4 Displays during crane operation.............................................................527
			12.2.5 SLI early warning...........................................................................530
			12.2.6 SLI shutdown................................................................................530
				Shutdown due tooverload.......................................................................530
			12.2.7 Display in the event of errors..............................................................532
			12.2.8 SLI override................................................................................533
			12.2.9 Displaying the lifting capacity tables......................................................534
			12.2.10 Entering the time / date...................................................................536
		12.3 Crane operation with main boom....................................................................537
			12.3.1 Checks during crane operation...............................................................537
				Horizontal alignment..........................................................................537
				Safe distances.................................................................................537
				Checking the wind speed........................................................................538
			12.3.2 Permissible slewing ranges and working positions............................................541
				360 slewing range.............................................................................541
				0 to the rear working position................................................................541
				180 to the front rigging position.............................................................542
				Free-on-wheels working position................................................................542
			12.3.3 Main hoist..................................................................................543
				Switching on the main hoist....................................................................544
				Lifting and lowering..........................................................................544
				Switching off the main hoist...................................................................545
			12.3.4 Auxiliary hoist.............................................................................546
				Switching on the auxiliary hoist...............................................................546
				Lifting and lowering..........................................................................547
				Switching off the auxiliary hoist..............................................................548
			12.3.5 Lifting limit switch and lowering limit switch..............................................549
				Lifting limit switch...........................................................................549
				Lowering limit switch..........................................................................551
			12.3.6 Derricking gear.............................................................................552
				Switching on the derricking gear...............................................................552
				Raising and lowering the boom.................................................................552
				Switching off the derricking gear..............................................................553
				Lowering the main boom to ahorizontal position...............................................554
			12.3.7 Telescoping mechanism.......................................................................555
				Overview.......................................................................................556
				Telescoping process...........................................................................556
				Assignment to display..........................................................................558
				Fixed length, intermediate length, telescoping length..........................................560
				Telescoping....................................................................................561
				Telescoping sequence...........................................................................561
				Inspections prior to starting operations......................................................562
				Switching on the telescoping mechanism.........................................................563
				Function of the control lever..................................................................563
				Switching off the telescoping mechanism.......................................................565
				Manual telescoping............................................................................566
				Checking the initial position.................................................................566
				Unlocking the telescoping cylinder...........................................................569
				Extending / retracting the telescoping cylinder................................................571
				Locking the telescoping cylinder...............................................................572
				Unlocking the telescopic section..............................................................573
				Telescoping the telescopic section.............................................................575
				Locking the telescopic section................................................................576
				Locking the telescopic section for on-road driving.............................................577
				Telescopic extension with teleautomation......................................................578
				Telescoping the main boom inhorizontal position..............................................583
			12.3.8 High speed..................................................................................584
				Switch onfunction.............................................................................584
				Derricking gear / Telescoping mechanism........................................................584
				Hoists.........................................................................................585
			12.3.9 Slewing gear................................................................................586
				Switching on the slewing gear..................................................................586
				Slewing........................................................................................586
				Braking the slewing movement.................................................................588
				Slewing gear freewheel........................................................................589
				Switching off the slewing gear.................................................................590
			12.3.10 Possible movement combinations.............................................................591
			12.3.11 Hydraulic oil cooling......................................................................592
		12.4 Settings and displays for crane operation.........................................................593
			12.4.1 Limiting the power unit speeds..............................................................593
			12.4.2 Setting the characteristic curve for the control levers.....................................595
			12.4.3 Inclining the crane cab.....................................................................596
			12.4.4 Critical load control.......................................................................597
				Function.......................................................................................597
				Switching on and off...........................................................................597
			12.4.5 Adjusting the stroke interval of the windscreen wiper.......................................598
			12.4.6 Operation of the directional spotlights.....................................................599
				Switching on / off.............................................................................599
				Directing......................................................................................599
			12.4.7 Displaying the operating hours..............................................................600
			12.4.8 Warning submenu.............................................................................601
				Opening thesubmenu............................................................................601
				Meaning of the symbols.........................................................................601
				Exiting thesubmenu............................................................................604
			12.4.9 Error submenu...............................................................................604
		12.5 Working range limiter.............................................................................605
			12.5.1 Opening the Working range limiter submenu...................................................606
			12.5.2 Viewing current settings....................................................................606
			12.5.3 Entering limit values.......................................................................608
				Overall height / Working radius................................................................608
				Slewing angle..................................................................................609
				Entering objects...............................................................................611
			12.5.4 Entering limit values / objects manually....................................................614
				Limit values...................................................................................614
				Objects........................................................................................615
			12.5.5 Switching monitoring functions on / off.....................................................616
			12.5.6 Shutdown by working range limiter...........................................................617
		12.6 Work break........................................................................................619
			12.6.1 Short work breaks...........................................................................619
			12.6.2 Work breaks of more than 8 hours............................................................620
				Securing the truck crane against unauthorised use..............................................620
		12.7 Heating and ventilating the crane cab.............................................................621
			12.7.1 Standard heating system.....................................................................621
				Switching the heating system on/ off..........................................................621
				Setting the temperature.......................................................................622
				Setting recirculated / fresh air...............................................................622
				Setting the air distribution..................................................................622
			12.7.2 Auxiliary water heater......................................................................624
				Preheating the engine..........................................................................624
				Preheating the crane cab.......................................................................625
				Switching on the heater........................................................................625
				Switching off the heater.......................................................................626
				Setting the time and weekday...................................................................627
				Saving the automatic heating start.............................................................628
				Setting the heating period....................................................................629
				Switching the automatic heating start on and off..............................................629
				Setting the remaining time.....................................................................630
			12.7.3 Auxiliary air heater........................................................................631
				Switching on the heater........................................................................631
				Setting the temperature.......................................................................632
				Switching off the heater.......................................................................632
				Additional functions..........................................................................632
			12.7.4 Air-conditioning system.....................................................................633
				Switching on...................................................................................633
				Setting the air distribution..................................................................633
				Switching off..................................................................................634
				For pleasant air conditioning in the crane cab.................................................634
				Drying the air.................................................................................635
	13 Rigging work............................................................................................639
		13.1 Rigging work checklists for crane operation with the main boom....................................639
			13.1.1 CHECKLIST: Rigging..........................................................................639
			13.1.2 CHECKLIST: Unrigging........................................................................644
		13.2 Choosing a suitable site..........................................................................647
			13.2.1 Determining the required ground bearing area................................................647
			13.2.2 Safe distance from slopes and pits..........................................................650
			13.2.3 Earthing the truck crane....................................................................651
			13.2.4 Safe distance from electrical lines.........................................................652
		13.3 Rigging work after driving with a trailer.........................................................655
			13.3.1 Switching off the slewing gear freewheel....................................................655
				Prerequisites..................................................................................655
				Before slewing.................................................................................656
			13.3.2 Switching off the boom floating position....................................................657
			13.3.3 Switching off boom pre-tensioning...........................................................658
		13.4 Connecting / disconnecting the hand-held control..................................................659
		13.5 Starting the engine for driving for rigging work..................................................661
			13.5.1 Starting / Turning off the engine with the hand-held control................................661
				Prerequisites..................................................................................661
				Starting the engine............................................................................662
				Turning off the engine.........................................................................662
			13.5.2 Starting / Turning off the engine from the crane cab........................................663
				Prerequisites..................................................................................663
				Starting the engine............................................................................663
				After starting the engine......................................................................664
				Turning off the engine.........................................................................664
		13.6 Outriggers........................................................................................665
			13.6.1 CHECKLIST: extending the outriggers.........................................................665
			13.6.2 CHECKLIST: retract outriggers...............................................................667
			13.6.3 Permissible outrigger spans.................................................................668
			13.6.4 Preparing the truck crane...................................................................669
				In the driver's cab............................................................................669
				Outrigger control units........................................................................669
			13.6.5 Setting the outrigger spans.................................................................670
				For on-road driving...........................................................................671
			13.6.6 Extending / Retracting the outrigger beams..................................................672
				From the control units.........................................................................672
				With the hand- held control....................................................................674
				From the crane cab.............................................................................676
			13.6.7 Moving the outrigger pads into working / driving position...................................678
			13.6.8 Enlarging the ground bearing area...........................................................679
			13.6.9 Extending / Retracting outrigger cylinders..................................................681
				From the control units.........................................................................682
				With the hand- held control....................................................................683
				From the crane cab.............................................................................684
			13.6.10 Levelling the truck crane on outriggers....................................................686
				Inclination displays..........................................................................686
				Prerequisites..................................................................................687
				Manual alignment...............................................................................688
				Automatic alignment...........................................................................689
			13.6.11 Levelling the free-standing truck crane....................................................691
				During rigging.................................................................................691
				During crane operation........................................................................691
			13.6.12 Outrigger pressure display.................................................................693
		13.7 Rigging / unrigging the counterweight.............................................................695
			13.7.1 Counterweight sections......................................................................695
				Basic version..................................................................................695
				Additional version1..........................................................................696
				Additional version2...........................................................................696
				Additional version3...........................................................................697
				Additional version4...........................................................................697
			13.7.2 Identification..............................................................................698
			13.7.3 Slinging points on the counterweight sections...............................................699
			13.7.4 CHECKLIST: rigging counterweight............................................................701
			13.7.5 CHECKLIST: unrigging counterweight..........................................................703
			13.7.6 Assemble counterweight versions.............................................................705
				Combinations on the turntable..................................................................706
				Setting down the 2.5 t base plate..............................................................707
				Combinations for the basic version.............................................................709
				Combinations with additional equipment.........................................................714
			13.7.7 Counterweight hoist unit....................................................................725
				Counterweight submenu..........................................................................725
				Extending / retracting the lifting cylinders................................................726
				Lock / Unlock counterweight....................................................................728
			13.7.8 Removing / installing the counterweight on the turntable....................................729
				Installing.....................................................................................729
				Removing.......................................................................................731
			13.7.9 Assembling counterweight sections for driving the truck crane...............................733
			13.7.10 Slewing with rigged counterweight..........................................................735
		13.8 Rigging work on the main boom.....................................................................737
			13.8.1 Hook block on the bumper....................................................................737
				Picking up the hook block......................................................................737
				Attaching the hook block.......................................................................738
			13.8.2 Hook block on a separate vehicle............................................................739
				Picking up the hook block......................................................................740
				Setting down the hook block....................................................................740
			13.8.3 Reeving and unreeving the hoist rope........................................................742
				Fastening the rope end clamp...................................................................742
				Reeving the hoist rope.........................................................................744
				Unreeving the hoist rope.......................................................................748
			13.8.4 Possible reeving methods on the main boom...................................................749
			13.8.5 Installing / removing the lifting limit switch..............................................753
				Installing the lifting limit switch...........................................................753
				Removing the lifting limit switch.............................................................757
			13.8.6 Locking / Unlocking the lifting limit switch................................................759
				Locking........................................................................................759
				Removing the lock..............................................................................760
			13.8.7 Installing / removing the anemometer........................................................761
				Installing.....................................................................................761
				Removing.......................................................................................762
			13.8.8 Installing / removing the air traffic control light.........................................763
		13.9 Other rigging work................................................................................767
			13.9.1 Folding mirrors in and out and adjusting them...............................................767
	14 Driving the rigged truck crane..........................................................................771
		14.1 Permissible rigging modes and axle loads..........................................................772
			14.1.1 With counterweight versions of up to 6 t....................................................772
				To drive without a load........................................................................772
				To drive with a load...........................................................................773
				Axle loads.....................................................................................773
			14.1.2 With counterweight versions exceeding 6 t...................................................774
				Axle load table................................................................................774
		14.2 Route.............................................................................................776
		14.3 Before driving the rigged truck crane.............................................................776
			14.3.1 Checking the tyre pressure and the wind speed...............................................776
			14.3.2 Securing the superstructure against slewing.................................................777
			14.3.3 Putting the truck crane on the wheels.......................................................778
		14.4 Driving from the driver's cab.....................................................................781
			14.4.1 Preparing to drive..........................................................................781
				Transmission...................................................................................781
				Switching on separate steering................................................................781
				Connections....................................................................................781
			14.4.2 While driving...............................................................................782
		14.5 Driving from the crane cab........................................................................783
			14.5.1 Preparing to drive..........................................................................784
			14.5.2 Opening / closing the Driving mode submenu..................................................784
				Automatically..................................................................................784
				Manually.......................................................................................786
				Closing........................................................................................786
			14.5.3 Starting / turning off the engine for driving...............................................787
				Starting the engine............................................................................787
				Turning off the engine.........................................................................788
			14.5.4 Steering....................................................................................788
				Switching on...................................................................................788
				Adapt steering direction.......................................................................788
				Displays when steering.........................................................................789
				Normal steering................................................................................789
				Separate steering..............................................................................790
			14.5.5 Operating the transmission..................................................................791
				Driving direction..............................................................................792
				Selecting the transmission mode................................................................792
			14.5.6 Starting....................................................................................793
			14.5.7 While driving...............................................................................793
			14.5.8 Warning messages............................................................................794
			14.5.9 Possible connections........................................................................795
				Longitudinal differential locks...............................................................796
				Transverse differential locks.................................................................797
			14.5.10 After driving..............................................................................798
	15 Malfunctions during crane operation.....................................................................801
		15.1 Emergency stop devices............................................................................801
		15.2 What to do when a malfunction occurs during crane operation.......................................803
			Load can belowered................................................................................803
			Load cannot belowered.............................................................................803
		15.3 Fuses on the superstructure.......................................................................805
			Notes on changing fuses...........................................................................805
			15.3.1 Fuses on the turntable......................................................................806
				Fuse groups F1/F2............................................................................806
				Fuses on the circuit board....................................................................808
				Fuses on I/O circuit boards....................................................................808
			15.3.2 Fuses in the crane cab......................................................................809
			15.3.3 Fuses in the battery box....................................................................811
			15.3.4 SLI fuses...................................................................................812
		15.4 Finding and eliminating malfunctions..............................................................813
			15.4.1 Malfunctions on the engine for crane operation..............................................813
			15.4.2 Malfunctions when operating with the hand-held control......................................815
			15.4.3 Malfunctions on the main hoist / auxiliary hoist............................................816
			15.4.4 Malfunctions on the derricking gear.........................................................817
			15.4.5 Malfunctions on the slewing gear............................................................818
			15.4.6 Malfunctions on the counterweight hoist unit................................................819
			15.4.7 Malfunctions in the hydraulic system / hydraulic oil cooler.................................820
			15.4.8 Malfunctions on the turntable lock..........................................................820
			15.4.9 Malfunctions when inclining the crane cab...................................................820
			15.4.10 Malfunctions in the telescoping mechanism..................................................821
				Telescoping mechanism error messages...........................................................823
			15.4.11 Malfunctions when driving from the crane cab...............................................824
			15.4.12 Malfunctions on the outriggers.............................................................825
			15.4.13 Troubleshooting on the SLI.................................................................827
				General malfunctions..........................................................................827
				Error messages in the Monitoring submenu.......................................................828
				Displays in the Error submenu..................................................................830
				Table of error codes...........................................................................832
				Switching off the sensor / tachogenerator......................................................835
			15.4.14 Malfunctions ECOS – superstructure.........................................................836
				ECOS program version...........................................................................836
				General malfunctions..........................................................................836
				Error messages.................................................................................837
				Exiting the submenu...........................................................................838
		15.5 Emergency operations and programs.................................................................839
			15.5.1 Mechanical emergency operation for retracting...............................................840
				Check prior to the emergency operation.........................................................840
				Procedure......................................................................................840
				Mechanical emergency operation.................................................................841
			15.5.2 Telescoping emergency program...............................................................843
				Starting the emergency program.................................................................843
				Determining the type of error..................................................................844
				If there is an error on the length indicator..................................................845
				If there is an error on a proximity switch.....................................................849
				Terminating theemergency program..............................................................850
				Tables for approaching the locking points......................................................851
			15.5.3 Entering the current telescoping............................................................853
			15.5.4 Emergency operation in the event of a failure of the operating elements in the crane cab....855
				Preparations...................................................................................855
				Operating a power unit.........................................................................856
				Stopping movements............................................................................858
				Stopping movements in emergencies.............................................................858
				Turning off the engine.........................................................................858
		15.6 Hydraulic emergency operation.....................................................................859
			15.6.1 Important instructions for hydraulic emergency operation....................................859
			15.6.2 Operating principle and accessories.........................................................861
				For emergency operation........................................................................861
				For emergency supply...........................................................................862
			15.6.3 Connecting / Disconnecting hoses............................................................863
				Establishing connections......................................................................863
				Disconnecting..................................................................................864
			15.6.4 Activating / deactivating emergency mode....................................................865
			15.6.5 Establishing the required hydraulic circuits................................................866
				Switching over valves..........................................................................866
				For lifting / lowering........................................................................868
				For slewing....................................................................................869
			15.6.6 Carrying out emergency operation............................................................870
				Lifting / Lowering in emergency mode...........................................................870
				Slewing in emergency mode......................................................................871
				Raising / Lowering in emergency mode...........................................................872
			15.6.7 After emergency operation...................................................................873
				Switching off emergency operation..............................................................873
				Switching over the crane operation.............................................................873
				Disconnecting the hoses........................................................................873
			15.6.8 Emergency supply of another crane...........................................................874
				For emergency supply...........................................................................874
				After emergency supply.........................................................................874
	16 Technical information for the superstructure............................................................877
		16.1 Technical data....................................................................................877
			16.1.1 Maximum lifting capacity (DIN / ISO / EN)...................................................877
			16.1.2 Dimensions and weights of the truck crane, axle loads.......................................878
			16.1.3 Dimensions and weights of removable parts...................................................878
				Hook blocks and hook tackle....................................................................878
				Counterweight parts............................................................................879
				Counterweight versions.........................................................................879
			16.1.4 Superstructure..............................................................................880
				Engine.........................................................................................880
				Main hoist.....................................................................................880
				Auxiliary hoist................................................................................880
				Slewing gears..................................................................................881
				Derricking gear................................................................................881
				Main boom......................................................................................881
				Lattice extension..............................................................................881
				Operating speeds...............................................................................882
	17 Index...................................................................................................885
		A......................................................................................................887
		B......................................................................................................887
		C......................................................................................................888
		D......................................................................................................889
		E......................................................................................................891
		F......................................................................................................893
		H......................................................................................................893
		I......................................................................................................894
		K......................................................................................................895
		L......................................................................................................895
		M......................................................................................................895
		O......................................................................................................896
		P......................................................................................................897
		R......................................................................................................897
		S......................................................................................................898
		T......................................................................................................900
		V......................................................................................................902
		W......................................................................................................902

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