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Grove Crane GMK 5200-1 Operating Instruction Manual 3302715 – PDF DOWNLOAD
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Description
Grove Crane GMK 5200-1 Operating Instruction Manual 3302715 – PDF DOWNLOAD
FILE DETAILS:
Grove Crane GMK 5200-1 Operating Instruction Manual 3302715 – PDF DOWNLOAD
Language : English
Pages : 958
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Grove Crane GMK 5200-1 Operating Instruction Manual 3302715 – PDF DOWNLOAD
Documentation supplied:
The precise number of documents supplied depends on the rigging mode of the truck crane. The
following documents are included in delivery:
– Operating Instructions
Contains information on driving and crane operation.
Contains information on driving and crane operation.
– Lattice extension operating manual
Is only supplied when the truck crane is equipped with a lattice extension or other parts for
extending the main boom (e.g. auxiliary single-sheave boom top and heavy load lattice extension).
Is only supplied when the truck crane is equipped with a lattice extension or other parts for
extending the main boom (e.g. auxiliary single-sheave boom top and heavy load lattice extension).
– Operating manual for additional equipment
This is only supplied when the truck crane is supplied with additional equipment which is not
described in the operating manual for driving and crane operation.
This is only supplied when the truck crane is supplied with additional equipment which is not
described in the operating manual for driving and crane operation.
– Documents from other manufacturers
Original documentation for parts not manufactured by Manitowoc Crane Group Germany GmbH, such as
the engine and central lubrication system, as well as the tachograph, auxiliary heaters, radio and,
where appropri- ate, other additional equipment.
Original documentation for parts not manufactured by Manitowoc Crane Group Germany GmbH, such as
the engine and central lubrication system, as well as the tachograph, auxiliary heaters, radio and,
where appropri- ate, other additional equipment.
– Maintenance manual
Contains solely information on maintenance work and contains no instructions for repair work.
Contains solely information on maintenance work and contains no instructions for repair work.
– Safety manual
Provides information on the safe operation of the truck crane.
Provides information on the safe operation of the truck crane.
– Circuit diagrams
Circuit diagrams for the electrical systems, hydraulic systems and pneu- matic systems are
supplied.
Circuit diagrams for the electrical systems, hydraulic systems and pneu- matic systems are
supplied.
– Lifting capacity table
Information on the lifting capacity when the truck crane is in different
rigging modes.
Information on the lifting capacity when the truck crane is in different
rigging modes.
TABLE OF CONTENTS:
Grove Crane GMK 5200-1 Operating Instruction Manual 3302715 – PDF DOWNLOAD
Operating Instructions....................................................................................................... 1 Additional pages......................................................................................................... 3 Reduction of slewing speed – can be switched on and off.............................................................. 3 Counterweight........................................................................................................ 7 Information on weight specifications............................................................................. 7 Outrigger spans...................................................................................................... 9 Overview metres / per cent....................................................................................... 9 MAXbase.............................................................................................................. 11 Additional outrigger spans....................................................................................... 11 Telescoping emergency programme...................................................................................... 13 Operating the slewing gear brake – Additional function............................................................... 15 Checking the function............................................................................................ 15 Releasing the slewing gear brake................................................................................. 16 Applying the slewing gear brake.................................................................................. 16 Braking the slewing movement..................................................................................... 16 Slewing gear freewheel........................................................................................... 17 Crane cab heating and air-conditioning system........................................................................ 19 Operation from the driver's cab.................................................................................. 19 Table of contents........................................................................................................ 23 General information...................................................................................................... 53 1 Overview........................................................................................................... 53 1.1 Accidents.................................................................................................... 53 1.2 Branch offices............................................................................................... 55 1.2.1 Manitowoc Crane Care................................................................................... 55 1.2.2 Dealer list............................................................................................ 55 1.3 Warranty specifications...................................................................................... 55 1.4 Terms used................................................................................................... 56 1.5 Technical data............................................................................................... 59 1.5.1 Maximum lifting capacity (DIN/ISO/EN).................................................................. 59 1.5.2 Dimensions and weights of the truck crane, axle loads.................................................. 60 Dimensions............................................................................................... 61 Weight and axle loads.................................................................................... 61 1.5.3 Dimensions and weights of removable parts.............................................................. 62 Spare wheel.............................................................................................. 62 Outrigger................................................................................................ 62 Main boom................................................................................................ 63 Hook blocks and hook tackle.............................................................................. 63 Hook blocks, split....................................................................................... 64 Auxiliary hoist.......................................................................................... 65 Counterweight sections................................................................................... 65 1.5.4 Carrier................................................................................................ 67 Engine................................................................................................... 67 Transmission............................................................................................. 67 Transfer case............................................................................................ 67 Axle lines............................................................................................... 67 Steering................................................................................................. 67 Tyres.................................................................................................... 68 Electrical system........................................................................................ 68 Tool..................................................................................................... 68 Towing coupling.......................................................................................... 68 Driving speeds........................................................................................... 68 Climbing ability......................................................................................... 68 Outrigger................................................................................................ 69 Turning radii............................................................................................ 70 1.5.5 Superstructure......................................................................................... 71 Main hoist............................................................................................... 71 Auxiliary hoist.......................................................................................... 71 Slewing gear............................................................................................. 71 Derricking gear.......................................................................................... 72 Main boom................................................................................................ 72 Lattice extension........................................................................................ 72 Operating speeds......................................................................................... 73 Noise emission........................................................................................... 73 1.6 Documentation supplied....................................................................................... 75 1.6.1 Questions on documentation............................................................................. 76 1.7 Notes on the operating manual................................................................................ 77 1.7.1 What do the symbols used mean?......................................................................... 77 1.7.2 How is the operating manual structured?................................................................ 79 Division................................................................................................. 79 Structure of the chapters................................................................................ 79 Structure of the pages................................................................................... 80 1.7.3 How do I find the information I need?.................................................................. 81 Cross-references example................................................................................. 82 1.7.4 What information is available for operations planning?................................................. 84 1.8 Conversion table for US measuring units...................................................................... 85 1.9 Training – Information....................................................................................... 87 1.10 Identification.............................................................................................. 88 1.11 EC Declaration of Conformity................................................................................ 90 2 Basic safety instructions.......................................................................................... 91 2.1 Intended use................................................................................................. 91 2.1.1 Improper use........................................................................................... 92 2.2 Organisational measures...................................................................................... 93 2.3 Personnel qualifications..................................................................................... 95 2.4 Safety instructions for driving the truck crane.............................................................. 96 2.5 Safety instructions for crane operation...................................................................... 97 2.6 Instructions on transporting persons.........................................................................100 Equipment for lifting persons................................................................................100 Personnel....................................................................................................100 Operation....................................................................................................101 Truck crane..................................................................................................102 Driving ................................................................................................................. 53 3 Operating elements for driving.....................................................................................103 3.1 Overview of the operating elements...........................................................................103 3.1.1 Exterior of the truck crane............................................................................104 3.1.2 Driver's cab...........................................................................................108 Overview.................................................................................................108 Behind the cover.........................................................................................112 In the rear of the driver's cab..........................................................................112 3.1.3 Steering column/steering wheel.........................................................................113 3.1.4 Instrument panel.......................................................................................115 Left/right...............................................................................................115 Middle...................................................................................................116 On-board computer time correction........................................................................118 3.1.5 Transmission operating elements........................................................................119 3.1.6 On-board computer......................................................................................120 3.1.7 Tachograph.............................................................................................121 3.1.8 Heating/Air-conditioning system........................................................................122 Standard heating system..................................................................................122 Auxiliary water heating system...........................................................................123 Auxiliary air heater.....................................................................................125 3.1.9 CCS control unit.......................................................................................126 3.1.10 CCS – menu-dependent displays.........................................................................128 3.1.11 CCS – Start menu......................................................................................129 3.1.12 CCS – Overview menu groups............................................................................130 3.1.13 Carrier menu group....................................................................................132 Suspension/ level adjustment menu........................................................................133 Driving menu.............................................................................................134 3.1.14 Settings menu group...................................................................................135 Set display brightness and date/ time menu...............................................................136 3.1.15 Information menu group................................................................................137 Operating hours menu.....................................................................................138 Engine/transmission error menu...........................................................................139 Crane operation error menu...............................................................................140 3.1.16 Various controls menu group...........................................................................141 3.1.17 Emergency operations menu group.......................................................................141 3.1.18 Outrigger control units...............................................................................142 3.1.19 Sockets for hand-held control.........................................................................143 3.2 Brief description of the operating elements..................................................................145 3.2.1 Definition of direction information....................................................................146 Basic rule...............................................................................................146 Switches and buttons.....................................................................................146 3.2.2 General rules for buttons and symbols on the display...................................................147 3.2.3 Engine.................................................................................................148 Steering column..........................................................................................148 On the steering wheel....................................................................................148 Instrument panel.........................................................................................149 3.2.4 AdBlue system (DEF)....................................................................................150 Instrument panel.........................................................................................150 CCS display..............................................................................................151 3.2.5 Battery master switch..................................................................................151 3.2.6 Electrical system......................................................................................152 3.2.7 CCS Crane control......................................................................................153 3.2.8 Transmission...........................................................................................155 Transmission control unit................................................................................155 Driving mode display.....................................................................................156 3.2.9 Reverse camera.........................................................................................158 3.2.10 BirdView system 270°..................................................................................159 3.2.11 Final drive...........................................................................................161 3.2.12 Brakes................................................................................................163 Service brake............................................................................................163 Additional brakes........................................................................................163 Parking brake............................................................................................164 3.2.13 Steering / separate steering..........................................................................166 Instrument panel.........................................................................................166 CCS display..............................................................................................167 Driver's door............................................................................................168 3.2.14 Suspension............................................................................................169 CCS display..............................................................................................169 3.2.15 Lighting/windscreen wipers/horn.......................................................................170 Steering column..........................................................................................170 Steering wheel...........................................................................................170 Instrument panel.........................................................................................170 CCS display..............................................................................................172 Roof.....................................................................................................173 3.2.16 Level adjustment system...............................................................................174 3.2.17 Tachograph/speedometer................................................................................176 Tachograph...............................................................................................176 Cover....................................................................................................176 Speedometer..............................................................................................176 3.2.18 Diagnostics...........................................................................................177 3.2.19 On-board computer.....................................................................................178 3.2.20 Windows, doors, keys..................................................................................180 Window winder............................................................................................180 Doors....................................................................................................181 Keys.....................................................................................................181 3.2.21 Front flap............................................................................................182 4 Starting the engine for driving / switching it off.................................................................183 4.1 Starting the engine from the driver's cab....................................................................183 4.1.1 CHECKLIST: Starting the engine.........................................................................183 4.1.2 CHECKLIST: At low temperatures.........................................................................186 4.1.3 Ladders and fixed ladders..............................................................................186 Fixed ladders............................................................................................186 Ladders..................................................................................................187 4.1.4 Filling up.............................................................................................189 Standard tank............................................................................................189 Dual tank................................................................................................190 AdBlue...................................................................................................191 4.1.5 Checks before starting the engine......................................................................192 At the hydraulic tank....................................................................................192 Battery master switch....................................................................................193 Checking the hand-held control...........................................................................193 4.1.6 Switch on the ignition.................................................................................193 4.1.7 Lamp test/equalisation of the switching states.........................................................194 Lamp test................................................................................................194 Equalisation of switching conditions.....................................................................194 4.1.8 Display – setting the brightness.......................................................................195 4.1.9 Start the engine.......................................................................................196 4.1.10 Inspections after starting the engine.................................................................198 Start menu and on-board computer.........................................................................198 Instrument panel.........................................................................................199 4.1.11 Monitoring elements...................................................................................201 Instrument panel.........................................................................................201 4.1.12 Set idling speed......................................................................................202 4.2 Switching off the engine.....................................................................................203 4.2.1 On the ignition lock/with hand-held control/on the outrigger control units.............................203 After turning off........................................................................................203 4.2.2 With emergency stop switches...........................................................................204 Resetting the emergency stop switch......................................................................204 4.3 Air intake inhibitor.........................................................................................205 Releasing the air intake inhibitor...........................................................................205 5 Driving............................................................................................................207 5.1 Before driving...............................................................................................207 5.1.1 CHECKLIST: Checks before on-road driving...............................................................207 5.1.2 Check the condition of the truck crane.................................................................213 Electrical system........................................................................................213 Adjusting the mirrors....................................................................................213 Warning plates for vehicle width.........................................................................215 Displaying vehicle height................................................................................215 Supply pressure..........................................................................................216 Parking brake............................................................................................217 5.1.3 Adjusting the seats and steering column................................................................218 Driver's seat............................................................................................218 Passenger's seat.........................................................................................219 Steering column adjustment...............................................................................220 5.1.4 Switching the suspension on/off........................................................................221 Open menu................................................................................................221 Switching the suspension on..............................................................................222 Switching off the suspension.............................................................................222 5.1.5 Setting the tachograph.................................................................................223 Prerequisites............................................................................................223 In the event of malfunctions.............................................................................223 Setting the tachograph...................................................................................224 5.1.6 Setting the time.......................................................................................228 5.1.7 Displaying and resetting operating hours...............................................................229 5.2 Operating the transmission...................................................................................231 5.2.1 Switching on...........................................................................................231 5.2.2 Switching the transmission to the neutral position.....................................................232 5.2.3 Selecting the direction of travel and starting gear....................................................233 Selecting the driving direction..........................................................................233 Selecting the starting gear..............................................................................234 5.2.4 Changing the operating mode............................................................................235 Changing to automatic mode...............................................................................235 Change-over to manual mode...............................................................................235 5.2.5 Starting...............................................................................................236 5.2.6 Driving and changing gears.............................................................................237 In automatic operating mode..............................................................................237 In manual operating mode.................................................................................238 5.2.7 Changing the driving direction.........................................................................239 5.2.8 Stopping...............................................................................................239 Stopping for a long period of time.......................................................................239 5.2.9 On the roller type dynamometer.........................................................................240 5.2.10 Preheating transmission...............................................................................240 5.3 Driving and parking off the truck crane......................................................................241 5.3.1 Checks while driving...................................................................................241 Immediately after you start to move......................................................................241 While driving............................................................................................243 5.3.2 Cruise control.........................................................................................245 Switching on.............................................................................................245 Switching off............................................................................................245 5.3.3 Temposet...............................................................................................246 Switching on.............................................................................................246 Switching off............................................................................................246 5.3.4 Driving downhill.......................................................................................247 Starting.................................................................................................247 Checks when driving downhill.............................................................................248 Downshifting.............................................................................................248 Additional brakes........................................................................................249 5.3.5 Driving uphill.........................................................................................250 Starting.................................................................................................250 Driving..................................................................................................250 5.3.6 Override torque reduction..............................................................................251 5.3.7 Switching the truck crane off..........................................................................252 Secure it against rolling away...........................................................................252 When stationary for more than 8 hours....................................................................253 5.3.8 Folding berth..........................................................................................254 5.4 Off-road driving.............................................................................................255 Adjustments to the transmission..............................................................................255 Connections..................................................................................................255 Changing the vehicle level...................................................................................255 Rocking the vehicle free and towing..........................................................................255 5.4.1 Longitudinal and transverse differential locks.........................................................256 5.4.2 Operating the level adjustment system..................................................................258 Open menu................................................................................................258 Setting the on-road level................................................................................259 Pre-selecting suspension struts..........................................................................259 Changing the vehicle level...............................................................................260 Viewing the current inclination..........................................................................260 Exiting the menu.........................................................................................261 5.4.3 Freeing an immobilized truck crane.....................................................................262 Rocking the truck crane free.............................................................................262 Towing free to the front.................................................................................263 Towing free in reverse gear..............................................................................263 5.5 Separate steering............................................................................................265 5.5.1 Switching to separate steering.........................................................................265 Manual...................................................................................................266 Automatically............................................................................................267 5.6 Heating and air-conditioning system..........................................................................269 5.6.1 Standard heating system................................................................................269 Switching on.............................................................................................269 Heating..................................................................................................269 Air distribution.........................................................................................270 Examples.................................................................................................271 Switching off............................................................................................271 5.6.2 Air-conditioning system................................................................................272 Information..............................................................................................272 Switching on/off.........................................................................................272 Cooling..................................................................................................273 Drying...................................................................................................273 5.6.3 Auxiliary water heater.................................................................................274 Preheating the engine....................................................................................274 Preheating the driver's cab..............................................................................275 Switching on the auxiliary heater........................................................................276 Switching off the auxiliary heater.......................................................................277 Setting time and weekday.................................................................................277 Saving automatic heating start...........................................................................278 Setting the heating period...............................................................................279 Switching the automatic heating start on and off.........................................................279 Setting the remaining time...............................................................................280 5.6.4 Auxiliary air heater...................................................................................281 Switching on.............................................................................................281 Temperature..............................................................................................282 Switching off............................................................................................282 Other functions..........................................................................................282 5.7 Towing a trailer.............................................................................................283 Effects on the axle loads....................................................................................283 Coupling the trailer.........................................................................................284 Connecting the supply lines..................................................................................285 Removing supply lines........................................................................................286 Uncoupling the trailer.......................................................................................286 Checking the braking force...................................................................................288 6 Driving modes and rigging for on-road driving......................................................................289 6.1 Driving modes................................................................................................289 Information on the axle loads................................................................................289 6.1.1 How to use the tables..................................................................................290 6.1.2 Tables for a maximum axle load of 12 t.................................................................291 For tyres 385/95 R25.....................................................................................292 For tyres 445/95 R25.....................................................................................293 For tyres 525/80 R25.....................................................................................294 6.1.3 Maximum permitted speeds with an axle load of over 12 t................................................295 6.2 Weighing the truck crane.....................................................................................297 Axle groups..................................................................................................298 Weighing procedure...........................................................................................299 Evaluation...................................................................................................300 6.3 Rigging work for driving with a dolly........................................................................301 6.3.1 Switching on the slewing gear freewheel................................................................302 6.3.2 Switching on the boom floating position................................................................303 6.3.3 Switching on boom pre-tensioning.......................................................................304 6.4 Rigging the main boom........................................................................................305 Additional equipment required................................................................................305 6.4.1 CHECKLIST: Removing the main boom......................................................................306 Prerequisites............................................................................................306 Checklist................................................................................................306 6.4.2 CHECKLIST: installing the main boom....................................................................308 Prerequisites............................................................................................308 Checklist................................................................................................308 6.4.3 Slinging the main boom.................................................................................310 Marking..................................................................................................310 6.4.4 Retracting/fitting the derricking cylinder head pin....................................................311 Operating the lifting device.............................................................................311 Pulling the derricking cylinder head axle................................................................312 Fitting the derricking cylinder head axle................................................................313 6.4.5 Retracting/extending the boom pivot pin................................................................314 Before retracting........................................................................................314 After extending..........................................................................................315 Retracting/ extending the pivot pin......................................................................316 6.4.6 Disconnecting/connecting hydraulics/electrical.........................................................317 Disconnecting............................................................................................317 Connecting...............................................................................................318 6.4.7 Lifting the main boom off/on the turntable.............................................................319 Lifting from the turntable...............................................................................319 Lifting on to the turntable..............................................................................320 6.4.8 Aligning the connecting points.........................................................................320 6.4.9 Transporting the main boom.............................................................................321 6.4.10 Inspections after main boom mounting..................................................................322 6.5 Installing/removing the outrigger beams......................................................................323 6.5.1 CHECKLIST: Removing the outrigger beams................................................................324 6.5.2 CHECKLIST: Installing the outrigger beams..............................................................326 6.5.3 Preparations – for removal.............................................................................328 6.5.4 Preparations – at the truck crane......................................................................328 Prerequisites............................................................................................328 6.5.5 Removing/attaching outrigger pads......................................................................329 Removing the outrigger pads..............................................................................329 Attaching the outrigger pads.............................................................................330 6.5.6 Disconnecting/establishing hydraulic connection........................................................331 6.5.7 Disconnecting/establishing the electrical connection...................................................332 6.5.8 Unscrewing/screwing in the spacers.....................................................................333 Unscrewing...............................................................................................333 Screwing in..............................................................................................334 6.5.9 Disconnecting/establishing the connections to the outrigger box........................................335 6.5.10 Extending/retracting the outrigger beam...............................................................335 Extending outrigger beam.................................................................................335 Inserting the outrigger beam.............................................................................337 6.5.11 Transporting the outrigger beams......................................................................339 6.6 Rigging the auxiliary hoist..................................................................................341 6.6.1 CHECKLIST: Installing the auxiliary hoist..............................................................341 Prerequisites............................................................................................341 6.6.2 CHECKLIST: Removing the auxiliary hoist................................................................343 Prerequisites............................................................................................343 6.6.3 Slinging the auxiliary hoist...........................................................................345 6.6.4 Slinging the rigging frame.............................................................................345 6.6.5 Lowering/raising the rigging frame.....................................................................346 Prerequisite.............................................................................................346 6.6.6 Placing the auxiliary hoist on the counterweight combination...........................................346 6.6.7 Establishing/disconnecting the hydraulic connection....................................................347 6.6.8 Establishing/disconnecting the electrical connection...................................................348 6.6.9 Creating the connection to the turntable...............................................................349 Establishing a connection................................................................................349 Disconnecting a connection...............................................................................351 6.6.10 Securing the hoist rope...............................................................................352 6.6.11 Transporting the auxiliary hoist......................................................................353 6.6.12 Check that the auxiliary hoist is functioning properly................................................354 Slewing direction........................................................................................354 Slewing indicator........................................................................................354 6.6.13 Rigging aid for the hoist rope........................................................................355 7 Malfunctions in driving mode.......................................................................................357 7.1 Emergency stop switch........................................................................................357 7.2 Procedure during malfunctions................................................................................358 7.2.1 What to do when a malfunction occurs in road traffic...................................................358 7.2.2 Procedure during engine malfunctions...................................................................359 7.2.3 Procedure during transmission malfunctions.............................................................360 7.3 Warning and error messages...................................................................................361 Program version..............................................................................................361 7.3.1 Warning or malfunction messages on the instrument panel................................................361 Meaning of the lamps.....................................................................................361 7.3.2 Warning and malfunction messages on the on-board computer display......................................363 Messages.................................................................................................363 Symbols..................................................................................................364 7.3.3 Warning messages on the CCS display....................................................................367 Symbols in the display area..............................................................................367 7.3.4 Engine/transmission error messages.....................................................................371 Open menu................................................................................................371 Exiting the menu.........................................................................................371 7.4 Troubleshooting..............................................................................................373 7.4.1 Malfunctions on the engine.............................................................................373 7.4.2 Faults on the Adblue (DEF) system......................................................................375 7.4.3 Malfunctions in the transmission.......................................................................376 7.4.4 Malfunctions of the service brake......................................................................377 7.4.5 Malfunctions of the steering...........................................................................378 7.4.6 Malfunctions of the differential locks.................................................................379 7.4.7 Malfunctions in the hydraulic system/hydraulic oil cooler..............................................379 7.4.8 Malfunctions on the suspension.........................................................................380 7.4.9 Malfunctions of the level adjustment system............................................................380 7.4.10 Malfunction in the CCS control unit...................................................................380 7.5 Emergency operation and breakdown assistance.................................................................381 7.5.1 Externally starting the truck crane....................................................................381 7.5.2 Battery charger........................................................................................382 Prerequisites............................................................................................382 7.5.3 Towing away the truck crane............................................................................383 Important information....................................................................................383 In the case of engine/transmission damage................................................................383 Tow starting.............................................................................................386 7.5.4 Wheel change...........................................................................................386 Removing a damaged wheel.................................................................................387 On the spare wheel holder................................................................................387 Mounting a wheel.........................................................................................388 7.5.5 Inflating the tyres yourself...........................................................................390 Connecting the filling hose..............................................................................390 Inflating the tyres......................................................................................391 Remove the filling hose..................................................................................391 7.6 Fuses........................................................................................................393 Information on replacing fuses...............................................................................393 7.6.1 Fuses in the driver's cab..............................................................................394 Group F1.................................................................................................394 Group F2.................................................................................................395 Group F3.................................................................................................395 Group F4.................................................................................................395 Group F6.................................................................................................396 Other fuses..............................................................................................396 7.6.2 Fuses in the battery box...............................................................................398 Crane operation .........................................................................................................103 8 Operating elements for crane operation.............................................................................399 8.1 Overview of the operating elements...........................................................................399 8.1.1 Exterior of the truck crane............................................................................400 8.1.2 Crane cab..............................................................................................404 Side panel...............................................................................................406 Crane cab, rear..........................................................................................408 8.1.3 Control panels.........................................................................................410 Left.....................................................................................................410 Right....................................................................................................411 8.1.4 Control lever configuration............................................................................412 Version 1................................................................................................412 Version 2................................................................................................413 8.1.5 CCS – Control unit.....................................................................................414 8.1.6 CCS – menu-dependent displays..........................................................................416 8.1.7 CCS – Start menu.......................................................................................417 RCL display..............................................................................................418 Slewing ranges/ working radii display....................................................................419 8.1.8 CCS – Overview menu groups.............................................................................420 8.1.9 Superstructure menu group..............................................................................424 Superstructure lock sub-menu.............................................................................425 Counterweight menu.......................................................................................426 8.1.10 Outrigger menu group..................................................................................427 Outrigger cylinders menu.................................................................................428 Outrigger menu...........................................................................................430 8.1.11 RCL/Telescoping menu group............................................................................431 Enter rigging mode/telescope status menu.................................................................432 Pre-selection telescoping menu...........................................................................436 Lifting capacity tables menu.............................................................................438 Telescoping semi- automation menu........................................................................439 Manual telescoping menu..................................................................................440 8.1.12 Working range limiter menu group......................................................................441 Overall height menu......................................................................................442 Working radius menu......................................................................................443 Slewing angle menu.......................................................................................444 Hoist rope travel limitation menu........................................................................445 8.1.13 Information 1 menu group..............................................................................446 Hydraulic pressure and fuel consumption menu.............................................................447 Datalogger menu..........................................................................................448 8.1.14 Heating/Engine/Additional equipment menu group........................................................449 Economy menu.............................................................................................450 Remote control menu......................................................................................451 Heating/air-conditioning menu............................................................................452 Spotlights menu..........................................................................................453 8.1.15 Telescoping emergency program menu group..............................................................454 Telescoping emergency program menu.......................................................................455 Unknown telescoping menu.................................................................................456 Swinging the swing-away lattice emergency operation menu.................................................457 8.1.16 Settings menu group...................................................................................458 Crane cab menu...........................................................................................459 Set display brightness and date/ time menu...............................................................460 Switch units menu........................................................................................461 Set control lever characteristic curve menu..............................................................462 Power unit speeds menu...................................................................................463 8.1.17 Information 2 menu group..............................................................................464 Operating hours menu.....................................................................................465 Engine/transmission error menu...........................................................................466 Crane operation error menu...............................................................................467 Program version menu.....................................................................................468 8.1.18 Operation of various controls.........................................................................469 8.1.19 On the RCL control unit...............................................................................470 8.1.20 Menu-independent displays.............................................................................471 8.1.21 RCL – Menus...........................................................................................472 Monitoring menu..........................................................................................472 Lifting capacity tables menu.............................................................................474 8.1.22 Hand-held controls....................................................................................475 Outriggers control panel.................................................................................476 8.1.23 Outrigger control units...............................................................................477 Menu-independent buttons.................................................................................477 Outrigger menu...........................................................................................478 Raise axle menu..........................................................................................480 8.2 Brief description of the operating elements..................................................................481 8.2.1 Definition of direction information....................................................................481 Basic rule...............................................................................................481 Switches.................................................................................................481 8.2.2 General rules for buttons and symbols on the display...................................................482 8.2.3 Engine.................................................................................................483 Side panel...............................................................................................483 Economy menu.............................................................................................484 8.2.4 AdBlue (DEF) system....................................................................................484 CCS display..............................................................................................484 8.2.5 Seat contact switch and dead man's switch..............................................................486 8.2.6 CCS Crane control......................................................................................487 8.2.7 Outrigger – hand-held control..........................................................................492 8.2.8 Outrigger – crane cab..................................................................................494 Control panels...........................................................................................494 CCS display..............................................................................................494 8.2.9 Outrigger – control units..............................................................................496 General information......................................................................................496 Outrigger menu...........................................................................................497 8.2.10 Raise axle............................................................................................499 8.2.11 Inclination indicators................................................................................501 8.2.12 Outrigger pressure displays...........................................................................502 8.2.13 Anemometer display....................................................................................502 8.2.14 Counterweight menu....................................................................................503 Counterweight submenu....................................................................................503 8.2.15 Main hoist............................................................................................507 Control panels...........................................................................................507 CCS display..............................................................................................507 8.2.16 Auxiliary hoist.......................................................................................509 Control panels...........................................................................................509 CCS display..............................................................................................509 8.2.17 Slewing gear..........................................................................................511 Control panels...........................................................................................511 CCS display..............................................................................................512 8.2.18 Derricking gear.......................................................................................513 Control panels...........................................................................................513 CCS display..............................................................................................514 Side panel...............................................................................................514 8.2.19 Telescoping mechanism.................................................................................515 Control panels...........................................................................................515 CCS display..............................................................................................515 Telescoping semi- automation menu........................................................................516 Manual telescoping menu..................................................................................518 8.2.20 Hydraulic system......................................................................................521 8.2.21 Superstructure lock/house lock menu...................................................................522 Superstructure lock......................................................................................522 Houselock................................................................................................523 8.2.22 Remote control........................................................................................524 8.2.23 Rated capacity limiter (RCL)..........................................................................525 CCS display..............................................................................................525 Display RCL..............................................................................................534 RCL override – version A.................................................................................535 RCL override – version B.................................................................................536 8.2.24 Electrical system.....................................................................................537 8.2.25 Lighting, windscreen wiper/washing system.............................................................537 Lighting.................................................................................................537 Windscreen wiper/washing system..........................................................................539 8.2.26 Hand-held control.....................................................................................541 Sockets for hand-held control............................................................................541 Engine control panel.....................................................................................542 Horn.....................................................................................................542 Outriggers control panel.................................................................................543 8.2.27 Windows, doors, keys..................................................................................545 Windows..................................................................................................545 Rear window..............................................................................................545 Crane cab door...........................................................................................546 Keys.....................................................................................................547 8.2.28 Diagnostics...........................................................................................548 8.2.29 Other.................................................................................................548 9 Starting/switching off the engine – for crane operation............................................................549 9.1 When starting the engine for the first time in the day.......................................................549 9.1.1 Checking the fuel level and AdBlue (DEF) level.........................................................550 Fuel.....................................................................................................550 AdBlue (DEF).............................................................................................550 9.1.2 Checks before starting the engine......................................................................551 At the hydraulic tank....................................................................................551 Checking the hand-held control...........................................................................552 9.1.3 Switch on the ignition.................................................................................552 9.1.4 Display – setting the brightness.......................................................................553 9.1.5 Start the engine.......................................................................................553 9.1.6 Inspections after starting the engine..................................................................554 9.1.7 Set idling speed.......................................................................................555 9.2 Starting the engine – with the hand-held control.............................................................556 Prerequisites................................................................................................556 Start the engine.............................................................................................556 9.3 Switching off the engine.....................................................................................557 9.3.1 During normal operation, with the ignition lock / with the hand-held control...........................557 After turning off........................................................................................557 9.3.2 In emergencies, with the emergency stop switches.......................................................558 Resetting the emergency stop switch......................................................................558 10 Crane operation...................................................................................................559 10.1 Before operating the crane..................................................................................559 10.1.1 CHECKLIST: Checks before operating the crane..........................................................559 10.1.2 Check the condition of the truck crane................................................................563 Fuel tank auxiliary heater...............................................................................563 Visual inspection........................................................................................563 Checking the position of the hoist ropes.................................................................564 Checking the electrical system...........................................................................565 10.1.3 Adjusting the crane cab seat and front control panel..................................................566 Crane cab seat...........................................................................................566 Front panel..............................................................................................567 10.1.4 Checking the safety equipment.........................................................................568 Rated capacity limiter...................................................................................568 Lifting limit switch.....................................................................................568 Emergency stop switch....................................................................................569 Seat contact switch......................................................................................570 10.1.5 Earthing the load.....................................................................................571 10.1.6 Preheating the hydraulic oil..........................................................................572 Prerequisites............................................................................................572 Preheating...............................................................................................572 10.1.7 Locking/unlocking the superstructure..................................................................573 Locking points...........................................................................................573 Locking the superstructure...............................................................................574 Unlocking the superstructure.............................................................................574 10.1.8 Switching the houselock on/off........................................................................575 Switching on the houselock...............................................................................575 Switching off the houselock..............................................................................577 10.2 Standard slewing range type.................................................................................579 10.2.1 Permissible slewing ranges and working positions......................................................579 360° slewing range.......................................................................................579 Working position 0° to the rear..........................................................................579 180° to the front rigging position.......................................................................579 10.3 MAXbase slewing range type..................................................................................581 10.3.1 Specifications in the lifting capacity tables.........................................................582 10.3.2 Enabled slewing ranges................................................................................583 10.3.3 Lifting capacities and slewing ranges for outrigger spans without separate lifting capacity tables....586 10.4 Operation of the rated capacity limiter.....................................................................587 10.4.1 Switch on the RCL.....................................................................................588 Switching on.............................................................................................588 10.4.2 Enter rigging mode....................................................................................590 Notes on Input...........................................................................................590 Enter the slewing range type.............................................................................591 Entering individual components...........................................................................592 Entering the RCL code....................................................................................598 10.4.3 Pre-selecting telescoping.............................................................................598 10.4.4 Confirm the rigging mode and lifting capacity table...................................................599 Standard slewing range type..............................................................................599 MAXbase slewing range type...............................................................................601 10.4.5 Checks before operating the crane.....................................................................603 Monitoring menu..........................................................................................603 Checking the rigging mode................................................................................603 Hoist checks.............................................................................................605 10.4.6 Displays during crane operation.......................................................................607 On the RCL display.......................................................................................607 On the CCS display.......................................................................................611 10.4.7 RCL early warning.....................................................................................615 10.4.8 RCL shutdown..........................................................................................616 Shutdown due to overload.................................................................................616 10.4.9 Displaying the lifting capacity tables................................................................617 Standard slewing range type..............................................................................617 MAXbase slewing range type...............................................................................619 10.4.10 RCL override – version A.............................................................................621 Overview status display..................................................................................621 When rigging.............................................................................................622 To raise the boom........................................................................................623 In emergencies...........................................................................................624 10.4.11 RCL override – version B.............................................................................625 10.4.12 Datalogger...........................................................................................626 Export data..............................................................................................626 Display the data.........................................................................................627 10.5 Crane operation with main boom..............................................................................631 10.5.1 Checks during crane operation.........................................................................631 Horizontal alignment.....................................................................................631 Safe distances...........................................................................................631 Checking the wind speed..................................................................................632 10.5.2 Main hoist............................................................................................633 Switching on the main hoist..............................................................................634 Lifting and lowering.....................................................................................634 Maximum permissible hoist rope speed.....................................................................635 Switching off the main hoist.............................................................................636 10.5.3 Auxiliary hoist.......................................................................................637 Switching on the auxiliary hoist.........................................................................637 Lifting and lowering.....................................................................................638 Maximum permissible hoist rope speed.....................................................................638 Switching off the auxiliary hoist........................................................................639 10.5.4 Lifting limit switch and lowering limit switch........................................................640 Lifting limit switch.....................................................................................640 Lowering limit switch....................................................................................642 10.5.5 Derricking gear.......................................................................................643 Switching on the derricking gear.........................................................................643 Maximum permissible derricking speed.....................................................................643 Raising and lowering.....................................................................................644 Re-enable raising function...............................................................................645 Switching off the derricking gear........................................................................645 Lowering the main boom to a horizontal position..........................................................646 10.5.6 Telescoping mechanism.................................................................................647 Overview.................................................................................................648 Telescoping process......................................................................................648 Assignment for display...................................................................................651 Fixed length, intermediate length, telescoping length....................................................652 Telescoping..............................................................................................653 Telescoping sequence.....................................................................................653 Checks before starting work..............................................................................654 Switching on the telescoping mechanism...................................................................655 Function of the control lever............................................................................655 Switching off the telescoping mechanism..................................................................657 Manual telescoping.......................................................................................658 Checking the initial position............................................................................658 Unlocking the telescoping cylinder.......................................................................660 Extending/retracting the telescoping cylinder............................................................662 Lock telescoping cylinder................................................................................663 Unlocking the telescopic section.........................................................................664 Telescoping the telescopic section.......................................................................665 Locking the telescopic section...........................................................................666 Before on-road driving...................................................................................667 Telescoping with semi-automaton..........................................................................668 Telescoping with pre-selection...........................................................................670 10.5.7 High-speed mode.......................................................................................671 Derricking gear telescoping mechanism....................................................................671 Hoists...................................................................................................672 10.5.8 Slewing gear..........................................................................................673 Switching on the slewing gear............................................................................673 Slewing..................................................................................................674 Releasing locked slewing gear............................................................................674 Maximum permitted slewing speed..........................................................................675 Braking the slewing movement.............................................................................676 Releasing the slewing gear brake.........................................................................676 Applying the slewing gear brake..........................................................................676 Slewing gear freewheel...................................................................................677 Switching off the slewing gear...........................................................................677 10.5.9 Possible movement combinations........................................................................678 10.6 Settings and displays for crane operation...................................................................679 10.6.1 Inclining the crane cab...............................................................................679 10.6.2 Set idling speed......................................................................................680 10.6.3 Adjusting the wiper stroke interval of the windscreen wiper...........................................680 10.6.4 Limiting the power unit speeds........................................................................681 10.6.5 Setting/switching on Economy mode.....................................................................682 Automatically............................................................................................682 Manual...................................................................................................682 10.6.6 Switching units of measure............................................................................683 10.6.7 Setting the characteristic curves for the control levers..............................................684 10.6.8 Using the slewable spotlights.........................................................................685 Manually swinging........................................................................................686 Automatic load tracking..................................................................................686 10.6.9 Override torque reduction.............................................................................687 10.6.10 Displaying the operating hours.......................................................................688 10.7 Working range limiter.......................................................................................689 10.7.1 Viewing current settings..............................................................................690 On the RCL display.......................................................................................690 In the CCS Start menu....................................................................................691 10.7.2 Opening the working range limiter menu................................................................691 10.7.3 Entering limit values.................................................................................694 Overall height...........................................................................................694 Working radius...........................................................................................695 Slewing angle............................................................................................695 Hoist rope travel limitation.............................................................................696 10.7.4 Entering limit values manually........................................................................698 Limit values.............................................................................................698 10.7.5 Switching monitoring functions on/off.................................................................700 10.7.6 Shutdown by working range limiter.....................................................................701 10.8 Work break..................................................................................................703 10.8.1 In case of short work breaks..........................................................................703 10.8.2 In case of work breaks of more than 8 hours...........................................................704 To secure the truck crane................................................................................704 10.9 Heating and air-conditioning system.........................................................................705 10.9.1 Standard heating system...............................................................................705 Switching on.............................................................................................705 Heating..................................................................................................705 Setting the air distribution.............................................................................706 Switching off............................................................................................706 10.9.2 Air-conditioning system...............................................................................707 Information..............................................................................................707 Switching on/off.........................................................................................707 Cooling, automatic.......................................................................................708 Cooling, maximum.........................................................................................708 10.9.3 Auxiliary heater......................................................................................709 Switching on.............................................................................................709 Setting the temperature..................................................................................710 Setting the heating start/ heating duration..............................................................710 Switching heating start on/off...........................................................................711 10.10 CraneSTAR system...........................................................................................712 10.10.1 Overview.............................................................................................712 10.10.2 Position of the components...........................................................................712 11 Rigging work......................................................................................................713 11.1 Rigging work checklists for crane operation with the main boom..............................................713 11.1.1 CHECKLIST: Rigging....................................................................................713 11.1.2 CHECKLIST: Unrigging..................................................................................717 11.2 Selecting the suitable site.................................................................................721 11.2.1 Determining the required load-bearing area............................................................721 11.2.2 Safe distance from slopes and pits....................................................................724 11.2.3 Earthing the truck crane..............................................................................725 11.2.4 Safe distance from overhead power lines...............................................................726 11.3 Rigging work after driving with a dolly.....................................................................729 11.3.1 Switching off the boom floating position..............................................................729 11.3.2 Switching off the slewing gear freewheel..............................................................730 Before slewing...........................................................................................730 11.3.3 Switching off boom pre-tensioning.....................................................................731 11.4 Connecting/disconnecting the hand-held control..............................................................733 11.5 Starting the engine for driving for rigging work............................................................735 11.5.1 Starting/turning off the engine with the hand-held control............................................735 Prerequisites............................................................................................735 Start the engine.........................................................................................736 Switching off the engine.................................................................................736 11.5.2 Starting/switching off the engine from the outrigger control units....................................737 Prerequisites............................................................................................737 Start the engine.........................................................................................737 Switching off the engine.................................................................................737 11.6 Slewing range – only with the Standard slewing range type...................................................739 11.6.1 Representation in the lifting capacity tables.........................................................739 11.6.2 Enabled outrigger spans...............................................................................740 11.7 Outriggers – Overview – MAXbase slewing range type..........................................................741 11.7.1 Definitions...........................................................................................741 11.7.2 Representation in the lifting capacity tables.........................................................743 11.7.3 Enabled outrigger spans...............................................................................744 11.8 Outrigger operation.........................................................................................749 11.8.1 CHECKLIST: Extending the outriggers...................................................................749 11.8.2 CHECKLIST: Retracting the outriggers..................................................................751 11.8.3 Preparing the truck crane.............................................................................753 In the driver's cab......................................................................................753 Outriggers control units.................................................................................753 11.8.4 Setting the spans.....................................................................................754 For on-road driving......................................................................................756 11.8.5 Extending/retracting outrigger beams..................................................................757 From the control units...................................................................................758 With the hand- held control..............................................................................759 From the crane cab.......................................................................................761 11.8.6 Moving the outrigger pads into working/driving position...............................................763 11.8.7 Enlarging the load-bearing area.......................................................................764 11.8.8 Extending/retracting supporting cylinders.............................................................765 From the control units...................................................................................766 With the hand- held control..............................................................................767 From the crane cab.......................................................................................768 11.8.9 Levelling the truck crane on outriggers...............................................................770 Inclination indicators...................................................................................770 Prerequisites............................................................................................771 Manual alignment.........................................................................................772 Automatic alignment......................................................................................773 11.8.10 Operating the axle raising system....................................................................775 11.8.11 Outrigger pressure display...........................................................................777 11.9 Rigging/unrigging the counterweight.........................................................................779 11.9.1 Information on rigging................................................................................779 When rigging.............................................................................................779 When unrigging...........................................................................................780 11.9.2 Counterweight sections................................................................................781 11.9.3 Identification........................................................................................783 11.9.4 Slinging points on the counterweight sections.........................................................784 11.9.5 CHECKLIST: Rigging the counterweight..................................................................786 11.9.6 CHECKLIST: Unrigging the counterweight................................................................787 11.9.7 Assembling counterweight versions.....................................................................788 11.9.8 Counterweight hoist unit..............................................................................797 Counterweight menu.......................................................................................797 Extending/ retracting the lifting cylinders..............................................................798 Automatic mode rigging...................................................................................799 Automatic mode unrigging.................................................................................801 Cancel automatic mode....................................................................................802 11.9.9 Setting down counterweight for driving the truck crane................................................803 11.9.10 Slewing with the rigged counterweight................................................................805 11.10 Rigging work on the main boom..............................................................................807 11.10.1 Hook block on the bumper.............................................................................807 Picking up the hook block................................................................................807 Attaching the hook block.................................................................................808 11.10.2 Hook block in the compartment........................................................................809 Prerequisites............................................................................................809 11.10.3 Hook block on a separate vehicle.....................................................................811 Picking up the hook block................................................................................812 Setting down the hook block..............................................................................812 11.10.4 Hook block, separable................................................................................814 Rigging for on-road driving..............................................................................814 Rigging for crane operation..............................................................................815 11.10.5 Reeving and unreeving the hoist rope.................................................................816 Version A................................................................................................816 Version B................................................................................................817 Reeving the hoist rope...................................................................................819 Unreeving hoist rope.....................................................................................823 11.10.6 Possible reeving on the main boom....................................................................824 With 8 head sheaves......................................................................................824 11.10.7 Installing/removing the lifting limit switch.........................................................828 Installing lifting limit switch..........................................................................828 Removing the lifting limit switch........................................................................831 11.10.8 Locking/unlocking the lifting limit switch...........................................................833 Locking..................................................................................................833 Removing the lock........................................................................................833 11.10.9 Anemometer and air traffic control light.............................................................834 Installing...............................................................................................834 Switching on/off.........................................................................................835 Removing.................................................................................................835 For transport............................................................................................836 11.11 Other rigging work.........................................................................................837 11.11.1 Railings on the turntable............................................................................837 11.11.2 Folding the lighting carrier in/out..................................................................838 11.11.3 Safety harness on the main boom......................................................................839 Prerequisites............................................................................................840 Requirements.............................................................................................840 Attaching/detaching fall prevention safety system to/ from safety harness................................841 Inspecting/replacing safety harness......................................................................843 11.11.4 Slinging points for personal protective equipment....................................................844 11.11.5 Cameras for crane operation..........................................................................845 Camera on main boom......................................................................................845 Camera on the hoists.....................................................................................847 Camera on the driver's cab...............................................................................847 Operating the camera.....................................................................................848 11.11.6 Step at the crane cab................................................................................849 12 Driving with a rigged truck crane.................................................................................851 12.1 Driving path................................................................................................851 12.2 Permissible rigging modes and axle loads....................................................................852 Axle load table..............................................................................................852 12.3 Before driving..............................................................................................854 12.3.1 Secure the superstructure against slewing.............................................................854 12.3.2 Checking the tyre pressures and wind speed............................................................855 12.3.3 Putting the truck crane on the wheels – with Raise axle function......................................856 12.3.4 Putting the truck crane on the wheels – with the outriggers...........................................858 12.3.5 Gears/connections.....................................................................................860 Transmission.............................................................................................860 Switching on separate steering...........................................................................860 12.4 While driving...............................................................................................861 12.5 After driving...............................................................................................862 13 Transportation....................................................................................................863 13.1 Transport with transport vehicle............................................................................863 13.1.1 CHECKLIST: Checks before transport....................................................................864 13.1.2 Drive the truck crane on to the transport vehicle.....................................................866 Driving on...............................................................................................866 Lashing..................................................................................................866 13.1.3 Slinging points.......................................................................................867 14 Malfunctions during crane operation...............................................................................869 14.1 Emergency stop switch.......................................................................................869 14.2 What to do when malfunctions occur during crane operation...................................................870 The load can be set down.....................................................................................870 Load cannot be set down......................................................................................870 14.3 Warning and error messages..................................................................................871 Program version..............................................................................................871 14.3.1 Warning messages on the CCS display...................................................................871 Meaning of the symbols...................................................................................872 14.3.2 Error messages on the CCS Display.....................................................................875 14.3.3 Warning messages on the RCL display...................................................................877 14.4 Finding and eliminating malfunctions........................................................................881 14.4.1 Malfunctions on the engine............................................................................881 14.4.2 Malfunctions on the main hoist/auxiliary hoist........................................................881 14.4.3 Malfunctions in the hoist cameras.....................................................................882 14.4.4 Malfunctions in the main boom camera..................................................................883 14.4.5 Malfunctions on the derricking gear...................................................................884 14.4.6 Malfunctions in the telescoping mechanism.............................................................885 14.4.7 Malfunctions on the slewing gear......................................................................887 14.4.8 Malfunctions on the counterweight hoist unit..........................................................888 14.4.9 Malfunctions in the hydraulic system/hydraulic oil cooler.............................................889 14.4.10 Malfunctions when operating with the hand-held control...............................................889 14.4.11 Malfunctions when inclining the crane cab............................................................889 14.4.12 Malfunctions of the outriggers.......................................................................890 14.4.13 Malfunctions when raising the axles..................................................................890 14.4.14 Malfunctions on the CCS/RCL control units............................................................891 14.4.15 Malfunctions on the CraneSTAR system.................................................................891 14.5 Emergency operations and programs...........................................................................893 14.5.1 Mechanical emergency activation for retracting........................................................894 Prior to the emergency activation, check.................................................................894 Procedure................................................................................................894 Mechanical emergency activation..........................................................................895 14.5.2 Telescoping emergency program.........................................................................897 Open the Emergency program submenu.......................................................................898 Determining the type of error............................................................................899 If there is an error on the length indicator.............................................................900 Tables for approaching the locking points................................................................904 14.5.3 Entering the current telescoping......................................................................907 14.5.4 Emergency operation with the hand-held control........................................................909 Preparations.............................................................................................909 Operating a power unit...................................................................................910 Stopping movements.......................................................................................912 Stopping movements in emergencies........................................................................912 Switch off the engine....................................................................................912 14.5.5 Notes on slewing in emergency operation...............................................................913 For the Standard slewing range type......................................................................913 For the MAXbase slewing range type.......................................................................914 14.6 Hydraulic emergency operation...............................................................................915 14.6.1 Operating principle...................................................................................915 14.6.2 Establishing the hydraulic circuits required..........................................................916 Switching over valves....................................................................................916 Switching the continuous operation on and off............................................................917 14.6.3 Connecting/disconnecting the energy source............................................................918 14.6.4 Performing emergency operation........................................................................918 14.6.5 After emergency operation.............................................................................918 14.7 Hydraulic emergency operation as per BGR 159................................................................919 14.7.1 Operating principle of emergency operation BGR 159....................................................919 14.7.2 Connecting/disconnecting hoses........................................................................920 Establishing connections.................................................................................920 Disconnecting connections................................................................................921 14.7.3 Switching emergency operation on/off..................................................................922 14.7.4 Establishing the hydraulic circuits required..........................................................923 Switching over valves....................................................................................923 For lifting/ lowering....................................................................................925 For slewing..............................................................................................926 14.7.5 Performing emergency operation........................................................................927 Slewing..................................................................................................927 Derricking...............................................................................................928 Lifting/lowering.........................................................................................928 14.7.6 After emergency operation.............................................................................929 Switching off emergency operation........................................................................929 Switching over to crane operation........................................................................929 Disconnecting the hoses..................................................................................929 14.7.7 Emergency supply of another crane.....................................................................930 For emergency supply.....................................................................................930 After emergency supply...................................................................................930 14.8 Fuses in the crane cab......................................................................................931 Information on replacing fuses...............................................................................931 Index...................................................................................................................937 A....................................................................................................................939 B....................................................................................................................939 C....................................................................................................................940 D....................................................................................................................942 E....................................................................................................................943 F....................................................................................................................945 H....................................................................................................................945 I....................................................................................................................946 K....................................................................................................................946 L....................................................................................................................946 M....................................................................................................................947 O....................................................................................................................948 P....................................................................................................................950 R....................................................................................................................950 S....................................................................................................................951 T....................................................................................................................952 V....................................................................................................................954 W....................................................................................................................954
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