Operating Manual for Grove GMK 5250L Lattice Extension 3302693 PDF

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Grove Crane GMK 5250L Lattice Extension Operating Manual 3302693 – PDF DOWNLOAD

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Grove Crane GMK 5250L Lattice Extension Operating Manual 3302693 – PDF DOWNLOAD 

Language : English
Pages : 526
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Grove Crane GMK 5250L Lattice Extension Operating Manual 3302693 – PDF DOWNLOAD 

About these operating instructions
1.1 Validity

Validity of these operating instructions

• These operating instructions apply only to lattice extensions supplied by
  Manitowoc Crane Group Germany GmbH.
• In addition, for the operation of the truck crane with a lattice extension described in these
  operating instructions, all details in the Operating manual GMK 5250L, supplied by the factory for
  the lattice extensions are applicable.

Prerequisites for assembly and operation:

The lattice extensions described in this operating manual may only be operated together with a
GROVE truck crane GMK 5250L whose serial number is identical with the serial number marked on the
lattice extensions.

References to other operating manuals:

• Cross references to other operating or maintenance manuals are shown for instance in the following
  form: à Operating manual GMK5250L.
• The subject that is referenced can be found in the index or table of contents
  of the document to which reference is made.

TABLE OF CONTENTS:

Grove Crane GMK 5250L Lattice Extension Operating Manual 3302693 – PDF DOWNLOAD 

Lattice extension operating manual..................................................................................  1
	Additional Pages................................................................................................  3
		Joint in front - Additional Checks..........................................................................  3
		Fitting the hoist rope on auxiliary single-sheave boom top 1................................................  5
			Validity................................................................................................  5
			Versions................................................................................................  5
			Moving the rod..........................................................................................  6
	1 About these operating instructions............................................................................ 37
		1.1 Validity................................................................................................ 37
		1.2 Terms used.............................................................................................. 39
	2 Basic safety instructions..................................................................................... 41
		2.1 Other applicable documents.............................................................................. 41
		2.2 Safety instructions for working with a lattice extension................................................ 42
	3 Operating elements............................................................................................ 43
		3.1 On the lattice extension................................................................................ 43
			3.1.1 Overview.......................................................................................... 43
			3.1.2 Hand-held control of the lattice extension........................................................ 44
			3.1.3 Connecting the lattice extension hand-held control................................................ 46
			3.1.4 Section2 control unit............................................................................ 47
		3.2 In the crane cab........................................................................................ 49
			3.2.1 Overview.......................................................................................... 49
			3.2.2 On the CCS control unit........................................................................... 50
			3.2.3 On the RCL control unit........................................................................... 53
			3.2.4 At the right of the control console............................................................... 54
		3.3 On the hand-held control................................................................................ 55
			3.3.1 Connecting hand-held control...................................................................... 57
	4 Rigging work on the main boom................................................................................. 59
		4.1 Hose reel............................................................................................... 59
			4.1.1 Slinging points................................................................................... 59
			4.1.2 Transport dimensions and weights.................................................................. 60
		4.2 Rigging work on the hose reel........................................................................... 61
			4.2.1 Fitting / removing the hose reel.................................................................. 61
			4.2.2 Checking the rotation lock on the hose reel....................................................... 63
			4.2.3 Positions of the hydraulic connections.......................................................... 64
	5 Swing-away lattice............................................................................................ 69
		5.1 Notes on this chapter................................................................................... 69
		5.2 Operations planning..................................................................................... 69
			5.2.1 Assembly.......................................................................................... 69
			5.2.2 Identification.................................................................................... 71
			5.2.3 Slinging points................................................................................... 72
			5.2.4 Transport dimensions and weights.................................................................. 74
			5.2.5 Transport condition – removed..................................................................... 76
			5.2.6 Transport condition – folded...................................................................... 79
		5.3 Checklists for rigging work............................................................................. 81
			5.3.1 Overview.......................................................................................... 81
			5.3.2 CHECKLIST: Installing the swing-away lattice – into the working position.......................... 83
			5.3.3 CHECKLIST: Installing the swing-away lattice – into the transport position........................ 91
			5.3.4 CHECKLIST: Removing the swing-away lattice – from the working position............................ 99
			5.3.5 CHECKLIST: Removing the swing-away lattice – from thetransport position..........................105
			5.3.6 CHECKLIST: Rigging the swing-away lattice 2 + 10.5 m – in the working position....................109
			5.3.7 CHECKLIST: Rigging the swing-away lattice 2 + 19.3 m – in the working position....................115
			5.3.8 CHECKLIST: Rigging the swing-away lattice 2 + 10.5 m – in the transport position..................121
			5.3.9 CHECKLIST: Rigging the swing-away lattice 2 + 19.3 m – in the transport position..................129
			5.3.10 CHECKLIST: Further rigging work..................................................................137
		5.4 Rigging work............................................................................................139
			5.4.1 Secure the swing-away lattice with guide rope.....................................................139
			5.4.2 Notes on the position of the telescoping cylinder.................................................140
			5.4.3 Extending/retracting the extension cylinder.......................................................141
			5.4.4 Extending/retracting the swivel ram...............................................................143
			5.4.5 Unlocking/locking the front connection............................................................145
			5.4.6 Unlock/lock the swivel ram........................................................................146
			5.4.7 Unlocking/locking the middle connection...........................................................147
			5.4.8 Locking/unlocking the rear connection.............................................................148
			5.4.9 Establishing/separating the rear connection.......................................................149
			5.4.10 Establishing/separating the slewing connection – mechanical locking..............................150
			5.4.11 Establishing/separating the slewing connection – mechanical locking..............................153
			5.4.12 Section4 / main boom – hydraulic locking........................................................154
			5.4.13 Section4 / main boom– mechanical locking........................................................157
			5.4.14 Establishing/separating connections between lattice extension sections – during installati.......158
			5.4.15 Section1/section2 - Establish/separate the right-hand connection...............................165
			5.4.16 Section1/section2 - Establish/separate the left-hand connection................................166
			5.4.17 Section1/section2 – Establish/separate the folded connection...................................167
			5.4.18 Swinging the swing-away lattice..................................................................169
			5.4.19 Slewing section1................................................................................170
			5.4.20 Establishing/disconnecting the hydraulic connections – Mainboom/swing-away lattice..............171
			5.4.21 Establishing/disconnecting electrical connections to the swing-away lattice......................173
			5.4.22 Folding deflection sheaves out/in................................................................187
			5.4.23 Attaching/removing the hoist rope................................................................190
			5.4.24 Installing / removing the lifting limit switch...................................................192
			5.4.25 Installing / removing the anemometer and air traffic control light...............................194
			5.4.26 Installing / removing the camera.................................................................196
			5.4.27 Main boom operation with a folded swing-away lattice – Necessary rigging work....................198
			5.4.28 Derricking the swing-away lattice for rigging work – hand-held control...........................201
			5.4.29 Set the swing-away lattice down on the rear connection...........................................202
			5.4.30 Derricking the swing-away lattice – Section2 control unit.......................................203
		5.5 Operation with swing-away lattice.......................................................................205
			5.5.1 Setting the RCL...................................................................................205
			5.5.2 Derricking the main boom..........................................................................206
			5.5.3 Telescoping with rigged swing-away lattice........................................................206
			5.5.4 Derricking the swing-away lattice in operation....................................................207
			5.5.5 Procedure if permissible wind speed is exceeded...................................................208
			5.5.6 Information about the main boom operation when the swing-away lattice is folded/rigged............209
			5.5.7 Instructions for turning loads over...............................................................210
		5.6 Maintenance.............................................................................................211
			5.6.5 Description of maintenance work...................................................................212
		5.7 Troubleshooting.........................................................................................219
			5.7.1 Troubleshooting table.............................................................................219
			5.7.2 Swing-away lattice emergency operation............................................................221
	6 Boom extension................................................................................................225
		6.1 Notes on this chapter...................................................................................225
		6.2 Operations planning.....................................................................................226
			6.2.1 Assembly..........................................................................................226
			6.2.2 Identification....................................................................................227
			6.2.3 Slinging points...................................................................................228
			6.2.4 Transport dimensions and weights..................................................................229
			6.2.5 Transport condition...............................................................................229
		6.3 Checklists for rigging work.............................................................................230
			6.3.1 Overview..........................................................................................230
			6.3.2 CHECKLIST: Installing the boom extension..........................................................231
			6.3.3 CHECKLIST: Removing the boom extension............................................................235
		6.4 Description of the rigging work.........................................................................240
			6.4.1 Folding the deflection sheave out/in – section5..................................................240
			6.4.2 Installing/removing section5 at the main boom....................................................241
			6.4.3 Connecting/disconnecting the electrical connections – section5/main boom.........................242
			6.4.4 Connecting/disconnecting the hydraulic connections – section5/main boom..........................244
			6.4.5 Folding the deflection sheave out/in – section4..................................................245
			6.4.6 Folding the deflection sheave out/in – section2..................................................246
			6.4.7 Connecting/disconnecting the electrical connections – section4/section5.........................247
			6.4.8 Connecting/disconnecting the hydraulic connections – section4/section5..........................249
			6.4.9 Installing/removing the swing-away lattice on section5 – Hydraulic locking.......................250
			6.4.10 Installing/removing the swing-away lattice on section5 – Mechanical locking.....................253
			6.4.11 Positioning/removing the hoist rope – section5 up to section4..................................254
		6.5 Operation with boom extension...........................................................................255
			6.5.1 Setting the RCL...................................................................................255
			6.5.2 Derricking, telescoping the main boom.............................................................256
			6.5.3 Procedure if permissible wind speed is exceeded...................................................257
			6.5.4 Instructions for turning loads over...............................................................257
		6.6 Maintenance.............................................................................................258
			6.6.3 Description of maintenance work...................................................................259
	7 Integral heavy load lattice extension (ISS) 4.1m/12.1m......................................................261
		7.1 Operations planning.....................................................................................262
			7.1.1 Assembly..........................................................................................262
			7.1.2 Identification....................................................................................263
			7.1.3 Slinging points...................................................................................264
			7.1.4 Transport dimensions and weights..................................................................265
			7.1.5 Transport condition...............................................................................265
		7.2 Checklists for rigging work.............................................................................267
			7.2.1 Overview..........................................................................................267
			7.2.2 CHECKLIST: Installing the ISS 4.1m...............................................................268
			7.2.3 CHECKLIST: Removing the ISS 4.1m.................................................................273
			7.2.4 CHECKLIST: Installing the ISS 12.1m..............................................................277
			7.2.5 CHECKLIST: Removing the ISS 12.1m................................................................283
		7.3 Rigging work............................................................................................289
			7.3.1 Breaking the connection – section4/swing-away lattice............................................289
			7.3.2 Installing section4 / removing it – hydraulic locking............................................291
			7.3.3 Installing section4 / removing it – mechanical locking...........................................294
			7.3.4 Making/breaking the electrical connections – section4 / main boom................................295
			7.3.5 Making/breaking the hydraulic connections – section4 / main boom.................................297
			7.3.6 Folding out / folding in the deflection sheave on section4.......................................298
			7.3.7 Folding out / folding in the head sheave on section4.............................................299
			7.3.8 Positioning/removing the hoist rope – section4...................................................300
			7.3.9 Possible reeving methods on the heavy load lattice extension......................................301
			7.3.10 Installing / removing the lifting limit switch...................................................303
			7.3.11 Installing / removing the anemometer and air traffic control light...............................304
			7.3.12 Installing / removing the camera.................................................................306
			7.3.13 Folding out / folding in the deflection sheave on section5......................................307
			7.3.14 Mounting section5 to the main boom / removing it from the main boom.............................308
			7.3.15 Making/breaking the electrical connections – section5 / main boom...............................309
			7.3.16 Making/breaking the hydraulic connections – section5 / main boom................................311
			7.3.17 Installing section4 on to section5 / removing it – hydraulic locking...........................312
			7.3.18 Installing section4 on to section5 / removing it – mechanical locking..........................315
			7.3.19 Making the electrical connections between section4 and section5................................316
			7.3.20 Making the hydraulic connection between section4 and section 5..................................318
			7.3.21 Positioning/removing the hoist rope – section5 and section4....................................319
		7.4 ISS, derricking.........................................................................................321
		7.5 Operation with the ISS..................................................................................323
			7.5.1 Setting the RCL...................................................................................323
			7.5.2 Derricking, telescoping the main boom.............................................................325
			7.5.3 Procedure if permissible wind speeds are exceeded.................................................326
			7.5.4 Instructions for turning loads over...............................................................326
		7.6 Maintenance.............................................................................................327
			7.6.1 Maintenance plan W................................................................................327
			7.6.2 Maintenance plan M 1..............................................................................327
			7.6.3 Maintenance plan M 3..............................................................................327
			7.6.4 Maintenance plan M12..............................................................................328
			7.6.5 Description of maintenance work...................................................................328
	8 Heavy load lattice extension (SLS) 4.1 m/12.1 m...............................................................333
		8.1 Operations planning.....................................................................................333
			8.1.1 Assembly..........................................................................................333
			8.1.2 Identification....................................................................................335
			8.1.3 Slinging points...................................................................................336
			8.1.4 Transport dimensions and weights..................................................................337
			8.1.5 Transport condition...............................................................................337
		8.2 Checklists for rigging work.............................................................................339
			8.2.1 Overview..........................................................................................339
			8.2.2 CHECKLIST: Installing the heavy load lattice extension 4.1m......................................340
			8.2.3 CHECKLIST: Removing the heavy load lattice extension 4.1m........................................345
			8.2.4 CHECKLIST: Installing the heavy load lattice extension 12.1m.....................................349
			8.2.5 CHECKLIST: Removing the heavy load lattice extension 12.1m.......................................355
		8.3 Rigging work............................................................................................361
			8.3.1 Installing section4 on to the main boom / removing it – hydraulic locking........................361
			8.3.2 Installing section4 on to the main boom / removing it – mechanical locking.......................364
			8.3.3 Making/breaking the electrical connections – section4 / main boom................................365
			8.3.4 Making/breaking the hydraulic connections – section4 / main boom.................................367
			8.3.5 Folding out / folding in the deflection sheave on section4.......................................368
			8.3.6 Folding out / folding in the head sheave on section4.............................................369
			8.3.7 Positioning/removing the hoist rope – section4...................................................370
			8.3.8 Possible reeving methods on the heavy load lattice extension......................................371
			8.3.9 Installing / removing the lifting limit switch....................................................373
			8.3.10 Installing / removing the anemometer and air traffic control light...............................374
			8.3.11 Installing / removing the camera.................................................................376
			8.3.12 Folding out / folding in the deflection sheave on section5......................................377
			8.3.13 Mounting section5 to the main boom / removing it from the main boom.............................378
			8.3.14 Making/breaking the electrical connections – section5 / main boom...............................379
			8.3.15 Making/breaking the hydraulic connections – section5 / main boom................................381
			8.3.16 Installing section4 on to section5 / removing it – hydraulic locking...........................382
			8.3.17 Installing section4 on to section5 / removing it – mechanical locking..........................385
			8.3.18 Making the electrical connections between section4 and section5................................386
			8.3.19 Making the hydraulic connection between section4 and section5..................................388
			8.3.20 Positioning/removing the hoist rope – section5/section4........................................389
		8.4 Derricking the heavy load lattice extension.............................................................391
		8.5 Operating the heavy load lattice extension..............................................................393
			8.5.1 Setting the RCL...................................................................................393
			8.5.2 Derricking, telescoping the main boom.............................................................395
			8.5.3 Procedure if permissible wind speeds are exceeded.................................................396
			8.5.4 Instructions for turning loads over...............................................................396
		8.6 Maintenance.............................................................................................397
			8.6.5 Description of maintenance work...................................................................398
	9 Heavy load lattice extension (SLS) 2.0 m/10.0 m...............................................................403
		9.1 Operations planning.....................................................................................403
			9.1.1 Assembly..........................................................................................403
			9.1.2 Identification....................................................................................404
			9.1.3 Slinging points...................................................................................405
			9.1.4 Transport dimensions and weights..................................................................406
			9.1.5 Transport condition...............................................................................407
		9.2 Checklists for rigging work.............................................................................409
			9.2.1 Overview..........................................................................................409
			9.2.2 CHECKLIST: SLS 2.0 m installation into the working position.......................................410
			9.2.3 CHECKLIST: SLS 2.0 m installation into the transport position.....................................413
			9.2.4 CHECKLIST: SLS 2.0 m removal from the working position............................................414
			9.2.5 CHECKLIST: SLS 2.0 m removal from the transport position..........................................417
			9.2.6 CHECKLIST: SLS 2.0 m rigging into the working position............................................419
			9.2.7 CHECKLIST: SLS 2.0 m rigging into the transport position..........................................422
			9.2.8 CHECKLIST: SLS 10.0 m installation................................................................425
			9.2.9 CHECKLIST: SLS 10.0 m removal.....................................................................429
		9.3 Rigging work............................................................................................433
			9.3.1 Mounting section 6 to the main boom / removing it from themain boom..............................433
			9.3.2 Moving section 6 into the working position / transport position:..................................436
			9.3.3 Making/breaking the electrical connections – section 6 / main boom................................438
			9.3.4 Installing / removing the deflection sheave – section 6...........................................440
			9.3.5 Positioning / removing the hoist rope – section 6.................................................441
			9.3.6 Possible reeving methods on the heavy load lattice extension......................................443
			9.3.7 Installing / removing the lifting limit switch....................................................445
			9.3.8 Setting the angle.................................................................................446
			9.3.9 Installing / removing the anemometer and air traffic control light................................447
			9.3.10 Installing / removing the camera.................................................................449
			9.3.11 Folding out / folding in the deflection sheave on section 5......................................450
			9.3.12 Mounting section 5 to the main boom / removing it from the main boom.............................451
			9.3.13 Making/breaking the electrical connections – section 5 / main boom...............................452
			9.3.14 Installing section 6 on to section 5 / removing it...............................................454
			9.3.15 Making the electrical connections between section 6 and section 5................................455
			9.3.16 Positioning / removing the hoist rope – section 5 and section 6..................................457
		9.4 Operating the heavy load lattice extension..............................................................459
			9.4.1 Setting the RCL...................................................................................459
			9.4.2 Derricking, telescoping the main boom.............................................................461
			9.4.3 Procedure if permissible wind speeds are exceeded.................................................462
			9.4.4 Instructions for turning loads over...............................................................462
		9.5 Maintenance.............................................................................................463
			9.5.3 Description of maintenance work...................................................................464
	10 Auxiliary single-sheave boom top 1...........................................................................465
		10.1 Operations planning....................................................................................465
			10.1.1 Identification and slinging points...............................................................465
			10.1.2 Transport dimensions and weights.................................................................466
			10.1.3 Transport condition..............................................................................466
		10.2 Rigging work...........................................................................................467
			10.2.1 Moving the auxiliary single-sheave boom top into the working position............................467
			10.2.2 Moving the auxiliary single-sheave boom top into the transport position..........................469
			10.2.3 Installing / removing a folded up auxiliary single-sheave boom top...............................471
			10.2.4 Attaching and removing the hoist rope............................................................472
			10.2.5 Installing / removing the lifting limit switch and anemometer....................................473
		10.3 Operation with the auxiliary single-sheave boom top 1..................................................475
			10.3.1 Setting the RCL..................................................................................475
			10.3.2 Procedure if permissible wind speeds are exceeded................................................476
			10.3.3 Instructions for turning loads over..............................................................476
		10.4 Maintenance............................................................................................477
			10.4.3 Description of maintenance work..................................................................478
	11 Auxiliary single-sheave boom top2...........................................................................479
		11.1 Operations planning....................................................................................479
			11.1.1 Identification and slinging points...............................................................479
			11.1.2 Transport dimensions and weights.................................................................480
			11.1.3 Transport condition..............................................................................480
		11.2 Rigging work...........................................................................................481
			11.2.1 Moving the auxiliary single-sheave boom top into the working position............................481
			11.2.2 Moving the auxiliary single-sheave boom top into the transport position..........................483
			11.2.3 Installing/removing a folded up auxiliary single-sheave boomtop.................................485
			11.2.4 Attaching and removing the hoist rope............................................................486
			11.2.5 Lifting limit switch and anemometer..............................................................487
		11.3 Operation with the lattice extension 2.................................................................489
			11.3.1 Setting the RCL..................................................................................489
			11.3.2 Procedure if permissible wind speeds are exceeded................................................490
			11.3.3 Instructions for turning loads over..............................................................490
		11.4 Maintenance............................................................................................491
			11.4.3 Description of maintenance work..................................................................492
	12 Turning loads over...........................................................................................493
		12.1 Setting the RCL........................................................................................494
		12.2 Turning a load over....................................................................................495
	13 Driving with a rigged crane..................................................................................497
		13.1 Safety instructions....................................................................................497
		13.2 Driving path...........................................................................................498
		13.3 Permissible rigging modes and axle loads...............................................................499
			13.3.1 Swing-away lattice...............................................................................500
			13.3.2 Boom extension...................................................................................504
			13.3.3 Heavy load lattice extension 2.0m/10m..........................................................507
			13.3.4 Heavy load lattice extension 4.1m/12.1m........................................................511
			13.3.5 Integral heavy load lattice extension............................................................513
			13.3.6 Auxiliary single-sheave boom top 1 and auxiliary single-sheave boom top 2........................513
		13.4 Before driving.........................................................................................514
		13.5 While driving..........................................................................................514
		13.6 After driving..........................................................................................514
	14 Index........................................................................................................515
		A...........................................................................................................517
		B...........................................................................................................517
		C...........................................................................................................518
		D...........................................................................................................518
		H...........................................................................................................518
		I...........................................................................................................520
		L...........................................................................................................521
		M...........................................................................................................521
		O...........................................................................................................522
		P...........................................................................................................522
		S...........................................................................................................522
		T...........................................................................................................523

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