Grove Crane GMK 6300L Lattice Extension Operating Manual 3112773 – PDF DOWNLOAD

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Grove Crane GMK 6300L Lattice Extension Operating Manual 3112773 – PDF DOWNLOAD

FILE DETAILS:

Grove Crane GMK 6300L Lattice Extension Operating Manual 3112773 – PDF DOWNLOAD

Language : English
Pages : 250
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Grove Crane GMK 6300L Lattice Extension Operating Manual 3112773 – PDF DOWNLOAD

Basic safety instructions:

In principle, the basic safety instructions apply from the GMK 6300L operat- ing manual. The basic
safety instructions for the lattice extensions supplied for the truck crane are given below.
Information regarding the used warnings and symbols; à GMK 6300L oper- ating manual.

Intended use:

• The GMK 6300L is a state-of-the-art truck crane, designed in accordance with approved safety
  regulations. Nevertheless, the operator or third parties can still be endangered and the crane or
  other property put at risk while using it.
• The GMK 6300L may only be operated with parts of equipment which are permitted by Manitowoc Crane
  Group Germany GmbH and which are labelled with the serial number of the GMK 6300L.

Improper use:
Manitowoc Crane Group Germany GmbH is not liable for damage resulting from the improper or
unauthorized use of the GMK 6300L truck crane. The user alone bears the risk.

TABLE OF CONTENTS:

Grove Crane GMK 6300L Lattice Extension Operating Manual 3112773 – PDF DOWNLOAD

Additional pages: Transporting the swing-away lattice....................................................  2
Additional page: Section 4 with deflection sheave........................................................  4
Additional page: Swing-away lattice – joint rear.........................................................  6
Correction Sheet: Tables with boom positions and axle loads..............................................220
1 Overview............................................................................................... 13
	1.1 Accidents........................................................................................ 13
	1.2 Warranty......................................................................................... 13
	1.3 Terms used....................................................................................... 14
	1.4 Notes about the lattice extension operating manual............................................... 19
		1.4.1 What do the symbols used mean?............................................................. 19
		1.4.2 Definitions of direction information....................................................... 19
		1.4.3 How are the operating instructions structured?............................................. 21
		1.4.4 How do I find the information I need?...................................................... 21
	1.5 Specifications in US standard units of measurement............................................... 22
	1.6 Conversion table for US measurements............................................................. 23
2 Basic safety instructions.............................................................................. 27
	2.1 Intended use..................................................................................... 27
	2.2 Improper use..................................................................................... 27
	2.3 Organisational measures.......................................................................... 28
	2.4 Personnel qualifications......................................................................... 28
	2.5 Safety instructions for working with the lattice extension....................................... 29
3 For operations planning................................................................................ 33
	3.1 Information...................................................................................... 33
	3.2 Swing-away lattice............................................................................... 35
		3.2.1 Assembly................................................................................... 35
		3.2.2 Identification............................................................................. 36
		3.2.3 Transport dimensions, slinging points and weights.......................................... 37
		3.2.4 Transport.................................................................................. 38
	3.3 Boom extension................................................................................... 39
		3.3.1 Assembly................................................................................... 39
		3.3.2 Identification............................................................................. 40
		3.3.3 Transport dimensions and weights........................................................... 40
		3.3.4 Slinging points............................................................................ 41
		3.3.5 Transportation............................................................................. 41
	3.4 Auxiliary single-sheave boom top................................................................. 43
	3.5 Heavy load lattice extension..................................................................... 45
4 Swing-away lattice..................................................................................... 49
	4.1 Short description of the operating elements...................................................... 49
		4.1.1 In the crane cab........................................................................... 49
		4.1.2 Controls on the swing-away lattice......................................................... 52
		4.1.3 Controls on the hand-held control unit..................................................... 53
	4.2 Checklists for rigging work...................................................................... 55
		4.2.1 Overview of the required rigging work...................................................... 55
		4.2.2 CHECKLIST: Installing the 12/21 m (39/69 ft) swing-away lattice............................ 56
		4.2.3 CHECKLIST: Removing the 12/21 m (39/69 ft) swing-away lattice.............................. 58
		4.2.4 CHECKLIST: Rigging the 12 m (39 ft) swing-away lattice..................................... 62
		4.2.5 CHECKLIST: Rigging the 21 m (69 ft) swing-away lattice..................................... 67
		4.2.6 CHECKLIST: Unrigging 12 m (39 ft) swing-away lattice....................................... 73
		4.2.7 CHECKLIST: Unrigging 21 m (69 ft) swing-away lattice....................................... 77
	4.3 Description of rigging work...................................................................... 83
		4.3.1 Securing the swing-away lattice with a rope................................................ 83
		4.3.2 To check whether the swing-away lattice is secured for transport........................... 84
		4.3.3 To move the swivel ram into the rigging/telescoping position............................... 88
		4.3.4 Making/releasing the front connection...................................................... 89
		4.3.5 Making/releasing the rear connection....................................................... 91
		4.3.6 Derricking cylinder positions.............................................................. 92
		4.3.7 Position of the hydraulic connections...................................................... 93
		4.3.8 Making/breaking the hydraulic connection................................................... 96
		4.3.9 Centre connection.......................................................................... 97
		4.3.10 Making/breaking section1/section2 connections...........................................100
		4.3.11 Connections on the left and right of the main boom head...................................102
		4.3.12 Making/breaking the slewing connection....................................................105
		4.3.13 To move the swivel ram into the rigging/telescoping position..............................107
		4.3.14 Swinging the swing-away lattice when rigging..............................................109
		4.3.15 Making/breaking connections to the swing-away lattice.....................................113
		4.3.16 Electrical connections to the swing-away lattice..........................................116
		4.3.17 Folding deflection sheaves out/in.........................................................119
		4.3.18 Positioning/removing the hoist rope.......................................................121
		4.3.19 Installing/removing the lifting limit switch..............................................124
		4.3.20 Anemometer and air traffic control light..................................................127
		4.3.21 Derricking the swing-away lattice.........................................................130
	4.4 Operation with swing-away lattice................................................................133
		4.4.1 Setting the RCL............................................................................133
		4.4.2 Derricking the main boom...................................................................135
		4.4.3 telescoping with rigged heavy load lattice extension.......................................136
		4.4.4 Derricking the swing-away lattice..........................................................137
		4.4.5 Information about the RCL shutdown.........................................................139
		4.4.6 Procedure if permissible wind speed is exceeded............................................139
		4.4.7 Information about the main boom operation when the swing- away lattice is folded/rigged....140
		4.4.8 Notes on two-hook operation................................................................141
	4.5 Tracing and eliminating malfunctions.............................................................142
5 Boom extension.........................................................................................145
	5.1 Checklists for rigging work......................................................................145
		5.1.1 CHECKLIST: Rigging the boom extension......................................................145
		5.1.2 CHECKLIST: Unrigging the boom extension....................................................150
	5.2 Description of the rigging work..................................................................155
		5.2.1 Installing/removing sections...............................................................155
		5.2.2 Installing/removing the swing-away lattice for the boom extension..........................157
		5.2.3 Hydraulic connections......................................................................158
		5.2.4 Electrical connections.....................................................................161
		5.2.5 Folding the deflection sheave in/out on section3..........................................164
		5.2.6 Positioning/removing the hoist rope........................................................165
	5.3 Operation with boom extension....................................................................167
		5.3.1 Setting the RCL............................................................................167
		5.3.2 Derricking the main boom...................................................................168
		5.3.3 Telescoping with rigged boom extension.....................................................169
		5.3.4 Information about the RCL shutdown.........................................................170
		5.3.5 Procedure if permissible wind speed is exceeded............................................170
		5.3.6 Information about two-hook operation.......................................................170
6 Auxiliary single-sheave boom top.......................................................................173
	6.1 Installing/removing..............................................................................173
		6.1.1 Installing/removing the auxiliary single-sheave boom top...................................173
	6.2 Rigging the auxiliary single-sheave boom top.....................................................175
		6.2.1 Rigging in working position/transport position.............................................175
		6.2.2 Attaching and removing hoist rope..........................................................176
		6.2.3 Lifting limit switch and anemometer........................................................177
	6.3 Operation with the auxiliary single-sheave boom top..............................................179
		6.3.1 Setting the RCL............................................................................179
		6.3.2 Derricking, telescoping the main boom......................................................179
		6.3.3 Information about the RCL shutdown.........................................................180
		6.3.4 Procedure if permissible wind speeds are exceeded..........................................180
		6.3.5 RCL display with the auxiliary single-sheave boom top folded up/rigged.....................181
		6.3.6 Notes on two-hook operation................................................................181
7 Heavy load lattice extension...........................................................................185
	7.1 Checklists for rigging work......................................................................185
		7.1.1 CHECKLIST: Installing the heavy load lattice extension.....................................185
		7.1.2 CHECKLIST: Removing the heavy load lattice extension.......................................186
		7.1.3 CHECKLIST: Rigging the heavy load lattice extension........................................187
		7.1.4 CHECKLIST: Unrigging the heavy load lattice extension......................................189
	7.2 Description of rigging work......................................................................191
		7.2.1 Transport condition........................................................................191
		7.2.2 Fixing/releasing the heavy load lattice extension..........................................191
		7.2.3 Slewing the heavy load lattice extension...................................................193
		7.2.4 To set the angle...........................................................................196
		7.2.5 Positioning/removing the hoist rope........................................................198
		7.2.6 Lifting limit switch and anemometer........................................................201
	7.3 Operation with the heavy load lattice extension..................................................203
		7.3.1 Setting the RCL............................................................................203
		7.3.2 Derricking, telescoping the main boom......................................................204
		7.3.3 Information about the RCL shutdown.........................................................205
		7.3.4 Procedure if permissible wind speeds are exceeded..........................................205
		7.3.5 RCL display with the heavy load lattice extension folded up/ rigged........................206
		7.3.6 Notes on two-hook operation................................................................206
8 Turning loads..........................................................................................209
	8.1 Prerequisites....................................................................................209
	8.2 Setting the RCL..................................................................................210
	8.3 Turning a load...................................................................................212
9 Driving with a rigged crane............................................................................217
	9.1 Safety instructions..............................................................................217
	9.2 Driving distance.................................................................................218
	9.3 Rigging mode and axle loads......................................................................218
	9.4 Before driving the rigged truck crane............................................................219
	9.5 Driving the rigged truck crane...................................................................219
	9.6 Tables with boom positions and axle loads........................................................221
		9.6.1 Swing-away lattice.........................................................................222
		9.6.2 Boom extension.............................................................................224
		9.6.3 Heavy load lattice extension...............................................................226
		9.6.4 Auxiliary single-sheave boom top...........................................................228
10 Maintenance...........................................................................................231
	10.1 Cleaning........................................................................................231
	10.2 Maintenance plans...............................................................................233
		10.2.1 Maintenance plan M 1......................................................................233
		10.2.2 Maintenance plan M 12.....................................................................233
	10.3 Description of maintenance work.................................................................235
		10.3.1 Lubricate the pins........................................................................235
		10.3.2 Grease the slide faces at the front connection............................................236
		10.3.3 Lubricate joints..........................................................................237
11 Index.................................................................................................241
	A....................................................................................................243
	B....................................................................................................243
	C....................................................................................................243
	D....................................................................................................243
	E....................................................................................................244
	F....................................................................................................244
	H....................................................................................................244
	I....................................................................................................244
	L....................................................................................................244
	M....................................................................................................245
	O....................................................................................................245
	P....................................................................................................245
	R....................................................................................................246
	S....................................................................................................246
	T....................................................................................................247
	W....................................................................................................247

Customer Support: [email protected]

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

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