Grove Crane GMK 6300L Lattice extension Operating Manual 3302535 – PDF DOWNLOAD

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Grove Crane GMK 6300L Lattice extension Operating Manual 3302535 – PDF DOWNLOAD

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Grove Crane GMK 6300L Lattice extension Operating Manual 3302535 – PDF DOWNLOAD

Language : English
Pages : 244
Downloadable : Yes
File Type : PDF

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DESCRIPTION:

Grove Crane GMK 6300L Lattice extension Operating Manual 3302535 – PDF DOWNLOAD

Basic safety instructions:

In principle, the basic safety instructions apply from the GMK 6300L operat- ing manual. The basic
safety instructions for the lattice extensions supplied
for the truck crane are given below.

Intended use:

• The GMK 6300L is a state-of-the-art truck crane, designed in accordance with approved safety
  regulations. Nevertheless, the operator or third parties can still be endangered and the crane or
  other property put at risk while using it.
• The GMK 6300L may only be operated with parts of equipment which are permitted by Manitowoc Crane
  Group Germany GmbH and which are labelled
  serial number of the GMK 6300L.

Improper use:
Manitowoc Crane Group Germany GmbH is not liable for damage resulting from the improper or unauthorized use of the GMK 6300L truck crane. The user alone bears the risk.

TABLE OF CONTENTS:

Grove Crane GMK 6300L Lattice extension Operating Manual 3302535 – PDF DOWNLOAD

Additional page: Button unit on the swing-away lattice...................................................  3
1 Overview...............................................................................................  9
	1.1 Accidents........................................................................................  9
	1.2 Warranty.........................................................................................  9
	1.3 Terms used....................................................................................... 10
		On the lattice extension......................................................................... 10
		On the main boom................................................................................. 12
	1.4 Notes about the lattice extension operating manual............................................... 15
		1.4.1 What do the symbols used mean?............................................................. 15
		1.4.2 Definitions of direction information....................................................... 15
			Basic rule................................................................................... 15
			Switches and buttons......................................................................... 16
			General information on the operating elements................................................ 16
			General rules for buttons and symbols........................................................ 16
		1.4.3 How are the operating instructions structured?............................................. 17
		1.4.4 How do I find the information I need?...................................................... 17
	1.5 Conversion table for US measurements............................................................. 18
2 Basic safety instructions.............................................................................. 21
	2.1 Intended use..................................................................................... 21
	2.2 Improper use..................................................................................... 21
	2.3 Organisational measures.......................................................................... 22
	2.4 Personnel qualifications......................................................................... 22
		Requirements..................................................................................... 22
		Training courses................................................................................. 23
	2.5 Safety instructions for working with the lattice extension....................................... 23
3 For operations planning................................................................................ 27
	3.1 Information...................................................................................... 27
		assembly......................................................................................... 27
		Identification................................................................................... 27
		Transport dimensions and weights................................................................. 27
		Slinging points.................................................................................. 28
		Transport........................................................................................ 28
	3.2 Swing-away lattice............................................................................... 29
		3.2.1 Assembly................................................................................... 29
		3.2.2 Identification............................................................................. 30
		3.2.3 Transport dimensions, slinging points and weights.......................................... 31
			Slinging type................................................................................ 31
			Slinging points.............................................................................. 32
		3.2.4 Transport.................................................................................. 33
	3.3 Boom extension................................................................................... 35
		3.3.1 Assembly................................................................................... 35
		3.3.2 Identification............................................................................. 36
		3.3.3 Transport dimensions and weights........................................................... 36
		3.3.4 Slinging points............................................................................ 37
		3.3.5 Transportation............................................................................. 37
	3.4 Auxiliary single-sheave boom top................................................................. 39
		Identification and slinging point................................................................ 39
		Transport dimensions and weight.................................................................. 39
	3.5 Heavy load lattice extension..................................................................... 41
		Identification and slinging point................................................................ 41
		Transport dimensions and weight.................................................................. 41
4 Swing-away lattice..................................................................................... 45
	4.1 Short description of the operating elements...................................................... 45
		4.1.1 In the crane cab........................................................................... 45
			At the control console, right................................................................ 45
			On the crane control display................................................................. 46
			On the safe load indicator................................................................... 47
		4.1.2 Controls on the swing-away lattice......................................................... 48
		4.1.3 Controls on the hand-held control unit..................................................... 49
	4.2 Checklists for rigging work...................................................................... 51
		4.2.1 Overview of the required rigging work...................................................... 51
		4.2.2 CHECKLIST: Installing the 12/21 m swing-away lattice....................................... 52
		4.2.3 CHECKLIST: Removing the 12/21 m swing-away lattice......................................... 54
			For rigged swing- away lattice............................................................... 54
			If swing-away lattice is swung away.......................................................... 56
		4.2.4 CHECKLIST: Rigging the 12 m swing-away lattice............................................. 58
		4.2.5 CHECKLIST: Rigging the 21 m swing-away lattice............................................. 63
		4.2.6 CHECKLIST: Unrigging 12 m swing-away lattice............................................... 69
		4.2.7 CHECKLIST: Unrigging 21 m swing-away lattice............................................... 73
	4.3 Description of rigging work...................................................................... 79
		4.3.1 Securing the swing-away lattice with a rope................................................ 79
		4.3.2 To check whether the swing-away lattice is secured for transport........................... 80
			Securing the swing-away lattice for transport when removed................................... 81
			Securing for transport when the swing-away lattice is swung around........................... 82
		4.3.3 To move the swivel ram into the rigging/telescoping position............................... 84
		4.3.4 Making/releasing the front connection...................................................... 85
			To make the connection....................................................................... 85
			Undoing the connection....................................................................... 86
		4.3.5 Making/releasing the rear connection....................................................... 87
		4.3.6 Derricking cylinder positions.............................................................. 88
		4.3.7 Position of the hydraulic connections...................................................... 89
			Working with the lattice extension........................................................... 89
			Main boom operation.......................................................................... 90
		4.3.8 Checking the locking device on the hose drum............................................... 91
		4.3.9 Making/breaking the hydraulic connection................................................... 92
		4.3.10 Centre connection......................................................................... 93
			Section1/ section2 position................................................................ 93
			Section2/main boom position................................................................. 94
			Position at section1........................................................................ 95
		4.3.11 Making/breaking section1/section2 connections........................................... 96
			To make the connection....................................................................... 96
			Undoing the connection....................................................................... 97
		4.3.12 Connections on the left and right of the main boom head................................... 98
			Making connections........................................................................... 98
			Releasing connections........................................................................ 99
		4.3.13 Making/breaking the slewing connection....................................................101
			To make the connection.......................................................................101
			Undoing the connection.......................................................................102
		4.3.14 To move the swivel ram into the rigging/telescoping position..............................103
			Prerequisites................................................................................103
			Rigging position.............................................................................103
			Telescope position...........................................................................104
		4.3.15 Swinging the swing-away lattice when rigging..............................................105
			When rigging – section1.....................................................................105
			When unrigging – section1...................................................................106
			When rigging – section2.....................................................................106
			When unrigging – section2...................................................................108
		4.3.16 Making/breaking connections to the swing-away lattice.....................................109
			Section1 and section2 fitted...............................................................109
			Only section1 is fitted.....................................................................110
		4.3.17 Electrical connections to the swing-away lattice..........................................112
			12 m swing-away lattice......................................................................112
			21 m swing-away lattice......................................................................113
		4.3.18 Folding deflection sheaves out/in.........................................................115
			Folding out the deflection sheaves...........................................................115
			Folding in the deflection sheaves............................................................116
		4.3.19 Positioning/removing the hoist rope.......................................................117
			Possible reeving methods.....................................................................117
			Fitting/removing the hoist rope..............................................................118
		4.3.20 Installing/removing the lifting limit switch..............................................120
			Connection to the main boom..................................................................120
			On the 12 m swing-away lattice...............................................................120
			On the 21 m swing-away lattice...............................................................121
		4.3.21 Anemometer and air traffic control light..................................................123
			Installing...................................................................................123
			Removing.....................................................................................124
		4.3.22 Derricking the swing-away lattice.........................................................126
			When rigging.................................................................................126
	4.4 Operation with swing-away lattice................................................................129
		4.4.1 Setting the SLI............................................................................129
			Entering the SLIcode........................................................................129
			Load bearing capacities......................................................................130
		4.4.2 Derricking the main boom...................................................................131
		4.4.3 telescoping with rigged heavy load lattice extension.......................................132
			Slewing range of 360........................................................................132
			Span of 6.30x8.70 m........................................................................132
		4.4.4 Derricking the swing-away lattice..........................................................133
			Switching on the derricking gear.............................................................133
			Raising and lowering.........................................................................133
			Switching off the derricking gear............................................................134
		4.4.5 Information about the SLI shutdown.........................................................135
			Additional reasons for a shutdown............................................................135
		4.4.6 Procedure if permissible wind speed is exceeded............................................135
		4.4.7 Information about the main boom operation when the swing- away lattice is folded/rigged....136
			Folded.......................................................................................136
			Rigged.......................................................................................136
		4.4.8 Notes on two-hook operation................................................................137
	4.5 Tracing and eliminating malfunctions.............................................................138
5 Boom extension.........................................................................................141
	5.1 Checklists for rigging work......................................................................141
		5.1.1 CHECKLIST: Rigging the boom extension......................................................141
		5.1.2 CHECKLIST: Unrigging the boom extension....................................................146
	5.2 Description of the rigging work..................................................................151
		5.2.1 Installing/removing sections...............................................................151
			Section 3....................................................................................151
			Section 4....................................................................................152
		5.2.2 Installing/removing the swing-away lattice for the boom extension..........................153
		5.2.3 Hydraulic connections......................................................................154
			Main boom – section 3........................................................................154
			Section3 – section4........................................................................155
			For swing-away lattice.......................................................................156
		5.2.4 Electrical connections.....................................................................157
			Main boom – section 3........................................................................157
			Section3 – section4........................................................................158
			For swing-away lattice.......................................................................159
		5.2.5 Folding the deflection sheave in/out on section3 and section4............................160
		5.2.6 Positioning/removing the hoist rope........................................................161
			Possible reevings............................................................................161
			Positioning/ removing the hoist rope.........................................................162
			Positioning the hoist rope...................................................................162
			Removing the hoist rope......................................................................162
	5.3 Operation with boom extension....................................................................163
		5.3.1 Setting the SLI............................................................................163
			Operation with boom extension................................................................163
		5.3.2 Derricking the main boom...................................................................164
		5.3.3 Telescoping with rigged boom extension.....................................................165
			Slewing range of 360........................................................................165
			Span of 6.30x8.70 m........................................................................165
		5.3.4 Information about the SLI shutdown.........................................................166
		5.3.5 Procedure if permissible wind speed is exceeded............................................166
		5.3.6 Information about two-hook operation.......................................................166
6 Auxiliary single-sheave boom top.......................................................................169
	6.1 Installing/removing..............................................................................169
		6.1.1 Installing/removing the auxiliary single-sheave boom top...................................169
			Support......................................................................................169
			Removing.....................................................................................170
	6.2 Rigging the auxiliary single-sheave boom top.....................................................171
		6.2.1 Rigging in working position/transport position.............................................171
		6.2.2 Attaching and removing hoist rope..........................................................172
			Possible reeving methods.....................................................................172
		6.2.3 Lifting limit switch and anemometer........................................................173
			Lifting limit switch.........................................................................173
			Anemometer...................................................................................174
	6.3 Operation with the auxiliary single-sheave boom top..............................................175
		6.3.1 Setting the SLI............................................................................175
		6.3.2 Derricking, telescoping the main boom......................................................175
		6.3.3 Information about the SLI shutdown.........................................................176
		6.3.4 Procedure if permissible wind speeds are exceeded..........................................176
		6.3.5 SLI display with the auxiliary single-sheave boom top folded up/rigged.....................177
		6.3.6 Notes on two-hook operation................................................................177
7 Heavy load lattice extension...........................................................................181
	7.1 Checklists for rigging work......................................................................181
		7.1.1 CHECKLIST: Installing the heavy load lattice extension.....................................181
		7.1.2 CHECKLIST: Removing the heavy load lattice extension.......................................182
		7.1.3 CHECKLIST: Rigging the heavy load lattice extension........................................183
		7.1.4 CHECKLIST: Unrigging the heavy load lattice extension......................................185
	7.2 Description of rigging work......................................................................187
		7.2.1 Transport condition........................................................................187
		7.2.2 Fixing/releasing the heavy load lattice extension..........................................187
			Fixing.......................................................................................187
			Releasing....................................................................................188
		7.2.3 Slewing the heavy load lattice extension...................................................189
			To swing against the side of the main boom...................................................189
			To swing into working position...............................................................190
		7.2.4 To set the angle...........................................................................192
			Installing/removing the chain hoist..........................................................192
			To set the angle.............................................................................193
		7.2.5 Positioning/removing the hoist rope........................................................194
			Possible reeving methods.....................................................................194
			Positioning the hoist rope...................................................................195
			Removing the hoist rope......................................................................196
		7.2.6 Lifting limit switch and anemometer........................................................197
			Lifting limit switch.........................................................................197
			Anemometer...................................................................................198
	7.3 Operation with the heavy load lattice extension..................................................199
		7.3.1 Setting the SLI............................................................................199
		7.3.2 Derricking, telescoping the main boom......................................................200
			Slewing range of 360........................................................................200
			Telescoping with span of 6.30x8.70m or 5.00x8.70 m......................................200
		7.3.3 Information about the SLI shutdown.........................................................201
		7.3.4 Procedure if permissible wind speeds are exceeded..........................................201
		7.3.5 SLI display with the heavy load lattice extension folded up/ rigged........................202
		7.3.6 Notes on two-hook operation................................................................202
8 Turning loads..........................................................................................205
	8.1 Prerequisites....................................................................................205
	8.2 Setting the SLI..................................................................................206
		Entering the reeving.............................................................................206
		Setting the SLI to the auxiliary hoist...........................................................206
	8.3 Turning a load...................................................................................208
9 Driving with a rigged crane............................................................................213
	9.1 Safety instructions..............................................................................213
	9.2 Driving distance.................................................................................214
	9.3 Rigging mode and axle loads......................................................................214
		Driving without load.............................................................................214
		Driving with load................................................................................214
		Table with axle loads............................................................................214
	9.4 Before driving the rigged truck crane............................................................215
	9.5 Driving the rigged truck crane...................................................................215
		Driving from the driver's cab....................................................................215
		While driving....................................................................................215
	9.6 Tables with boom positions and axle loads........................................................217
		Information about the tables.....................................................................217
		9.6.1 Swing-away lattice.........................................................................218
			12 m swing-away lattice......................................................................218
			21 m swing-away lattice......................................................................219
		9.6.2 Boom extension.............................................................................220
			29 m boom extension..........................................................................220
			37 m boom extension..........................................................................221
		9.6.3 Heavy load lattice extension...............................................................222
		9.6.4 Auxiliary single-sheave boom top...........................................................223
10 Maintenance...........................................................................................227
	10.1 Cleaning........................................................................................227
	10.2 Maintenance plans...............................................................................228
		10.2.1 Maintenance plan M 1......................................................................228
		10.2.2 Maintenance plan M 12.....................................................................228
	10.3 Description of maintenance work.................................................................229
		10.3.1 Lubricate the pins........................................................................229
			On the swing- away lattice...................................................................229
			On the boom extension........................................................................230
			On the auxiliary single-sheave boom top......................................................230
		10.3.2 Grease the slide faces at the front connection............................................230
			Prerequisites................................................................................230
			Grease the slide faces.......................................................................231
		10.3.3 Lubricate joints..........................................................................231
			Prerequisites................................................................................231
			Lubricate joints.............................................................................232
11 Index.................................................................................................235
	A....................................................................................................237
	B....................................................................................................237
	C....................................................................................................237
	D....................................................................................................237
	E....................................................................................................238
	F....................................................................................................238
	H....................................................................................................238
	I....................................................................................................238
	L....................................................................................................239
	M....................................................................................................239
	O....................................................................................................239
	P....................................................................................................240
	R....................................................................................................240
	S....................................................................................................240
	T....................................................................................................241
	W....................................................................................................241

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