Grove Crane GMK6300 Operating Instructions Part1 Carrier SN 2084558 – PDF DOWNLOAD

Description

Grove Crane GMK6300 Operating Instructions Part1 Carrier SN 2084558 – PDF DOWNLOAD

FILE DETAILS:

Grove Crane GMK6300 Operating Instructions Part1 Carrier SN 2084558 – PDF DOWNLOAD

Language : English
Pages : 742
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Grove Crane GMK6300 Operating Instructions Part1 Carrier SN 2084558 – PDF DOWNLOAD

Operating lnstructions:

• These operating instructions contain information required to operate the
  truck crane.
• The operating instructions are divided into two parts. Part 1 (chapters 1 to
  10) describes the vehicle part of the truck crane, Part 2 (chapters 11 to 18)
  describes the crane part.
• ln chapter 2 you will find Basic safety instructions. Please read and observe
  these instructions, even if you are familiar with the safety manual. These
  Basic safehJ instructions are in this chapter only; special safety instructions
  which indicate concrete dangers are contained in the text. There the
  action related to the danger is described.
• Chapter 3 contains Information for applications engineering. lt is intended primarily
  for the truck crane operator and those responsible for applications
  engineering.

This chapter contains
– the required qualifications of those involved in applications
engineering,
– special safety instructions,
– information that is relevant to applications engineering.

• Chapter 4 to 6 contain information necessary for Driving the truck crane:
  a description of all structural and operational components, clearly defined
  check lists for rigging modes and work and the operating instructions for
  road and off-road driving.
• Riggingfor on-road driving is described in chapter 7.
• ln chapter 8 there is information for Troubleshooting on the vehicle part of
  the truck crane.
• The technical description of the individual components and functional parts
  of the vehicle part as well as its technical data is found in chapter 9.
• Chapter 11 to 13 contain information necessary for Operating the crane section,
  that is, for working with the truck crane: a description of all components
  and control elements, information about operating the crane engine
  as well as the crane itself.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Grove Crane GMK6300 Operating Instructions Part1 Carrier SN 2084558 – PDF DOWNLOAD

1 Overview 1 – 1
1 1 Vehicle identification 1 – 1
1 2 EC declaration of conformity 1 – 4
1 3 Overview and contents of truck crane user information 1 – 5
1 3 1 Operating lnstructions 1 – 5
1 3 2 Lattice extension operating manual (additional equipment) 1 – 6
1 3 3 Maintenance manual 1 – 6
1 3 4 Lifting capacity table 1 – 6
1 3 5 Outrigger load table 1 – 7
1 3 6 Safety manual 1 – 7
1 3 7 Spare parts list 1 – 7
1 3 8 Circuit diagrams 1 – 7
1 4 lnstructions for use of this document 1 – 8
1 4 1 How are the operating instructions laid out? 1 – 8
1 4 2 How are the pages of the operating manual formatted? 1 – 9
1 4 3 How can I find the necessary information quickly and easily? 1 -10
1 4 4 Definition of direction information 1 -16
1 4 5 Conversion table for metric measuring units 1 -17
Operating lnstructions
2 Fundamental safety instructions f or crane operators 2- 1
2 1 Warnings and symbols 2- 1
2 2 Proper use 2- 2
2 3 Organisational measures 2- 4
2 4 Personnel qualifications 2 – 6
2 5 Safety instructions that apply to truck crane driving 2- 7
2 6 Safety instructions for truck crane work 2- 7
3 lnformation for applications engineering 3- 1
3 1 Safety instructions 3 – 1
3 1 1 Proper use 3 – 1
3 1 2 Organizational measures 3 – 1
3 1 3 Personnel qualifications 3 – 2
3 2 Applications engineering 3- 3
3 2 1 Application engineering requirements 3- 3
3 2 2 Details about applications engineering contained in the user information 3- 4
Description of the truck crane – vehicle section
Overview of the operating and display instruments
Overview of the vehicle
Overview of driver’s cab
Front instrument panel
Side instrument panel
Functional description of the display and operating instruments
lnstrument panels
Other operating instruments in the vehicle section
Vehicle engine
Starting / turning off vehicle engine
CHECKLIST: Starting vehicle engine
CHECKLIST: ln winter
Checks before starting up vehicle engine
Starting vehicle engine
lnspections after the engine has been started
Turning off the vehicle engine
Driving the truck crane
Checking the truck crane before driving
CHECKLIST: Condition of the truck crane for on-road driving
Driving mode
Checks to be carried out before driving
General operation
Operating the automatic gearbox
Monitoring the control instruments while driving
Driving on downhill slopes
Driving on uphill slopes
Cruise control
Turning off the truck crane
Removing/putting on outrigger pads
Off-the-road driving
Off-the-road gear
Drive of the second axle line / longitudinal differential locks
Transverse differential locks in all driven axle Iines
Level adjustment system
Freeing an immobilised truck crane
Separate steering
Switching on separate steering
Steering axle Iines with separate steering
Switching off separate steering and locking steering
Adjusting steering angle
Heating and ventilation
Driver’s cab heating system
Roof blower {additional equipment)
Additional water heating system {additional equipment)
Additional heating system with timer {additional equipment)
Air-conditioning system (additional equipment}
Switching on
Switch i n g off
Air conditioning
Towing a trailer (additional equipment}
Operating lnstructions GMK 6300 2 084 558 en
7 Rigging for on-road driving (only with additional equip-
Rigging the outrigger beams
CHECK LIST: Removal of outrigger beams
CHECK LIST: lnstallation of outrigger beams
Preparing the truck crane for removal/installation
Removing/putting on outrigger pads
Disconnecting/establishing hydraulic joints
Transport position/operating position of the holding angle
Locking/releasing locking pin of sliding cylinders
Pulling out/inserting outrigger beams
Transport of outrigger beams/pads
Rigging the main boom
CHECKLIST: Dismounting the main boom
CHECKLIST: Mounting the main boom
Rigging work with auxiliary crane ;
Establishing/breaking hydraulic connections to the lattice extension
(additional equipment)
Pulling device on bottom axle of boom (additional equipment)
Locking pin at derricking cylinder head eyelet
Hydraulic connections on the main boom
Electrical connections on the main boom
Checks following main boom mounting
Before on-road driving
Derricking cylinder pressure relief
8 Malfunctions on the carrier 8 – 1
8 1 Emergency stop device on carrier 8- 1
8 2 Breakdown in road traffic 8 – 3
8 3 Towing the truck crane 8- 5
8 4 Wheel change 8 -11
8 5 Electrical system 8 -15
8 5 1 Plug-in modules 8 -15
8 5 2 Fuses 8 -17
8 6 Troubleshooting and malfunction correction 8 -23
8 6 1 Vehicle engine malfunctions 8 -23
8 6 2 Automatic gearbox malfunctions 8 -25
8 6 3 Transfer case malfunctions 8 -26
8 6 4 Differential lock malfunctions 8 -27
8 6 5 Service brake malfunctions 8 -28
8 6 6 Steering system malfunctions 8 -29
8 6 7 Outrigger malfunctions 8 -30
8 6 8 Suspension locking system malfunctions 8-30
8 6 9 Level adjustment system malfunctions 8 -30
8 7 Procedure in the event of malfunctions 8 -31
8 7 1 Switching the fan thermostat to emergency operation 8 -31
8 7 2 Troubleshooting for malfunctions in the automatic gearbox 8 -32
8 7 3 Emergency operation of the solenoid valves for the outriggers 8-33
8 7 4 Separate steering emergency operation 8-36
Technical specifications carrier
Technical description of the carrier
Crane carrier
Driver’s cab
Drive units
Engine and gearbox cooling system
Hydraulic system
Steering
Suspension system
Outrigger
Compressed air system
Service brake
Parking brake
Retarder
Secondary consumers
Towing the crane
Towing a trailer
Electrical system
Slewing duct
Technical specifications
Dimensio ns and weights of the truck crane
Dimensions and weights of removable parts
Driving mode
Technical specifications carrier
Alphabetical index
Description of the truck crane – crane section
Overview of the operating and display instruments
Overview of crane section
Crane cab overview
lnstrument panel
Left control console
Right control console
Control box for operating the outriggers
Counterweight lifting gear switch unit
Electronic level control box
Functional description of the display and operating instruments
Crane work
Other operating instruments on the crane cab
Functional description of the safety devices
Safe load indicator (SLI)
Lowering limit switch
Lifting limit switch
Dead man’s and seat contact switches
Crane engine
Starting/turning off the crane engine
CHECKLIST: Starting the crane engine
CHECKLIST: ln winter
lnspections before starting the crane engine
Starting the crane engine
lnspections after starting crane engine
Switch off the crane engine
Crane operation
Checking the truck crane before working with the crane
CHECKLIST: When truck crane is rigged
Preheating the hydraulic oil
Switching off boom floating position
Switch off slewing gear freewheel
Mechanical superstructure lock
Houselock (additional equipment)
Electrical system
Check the position of the hoist ropes
Adjusting the mirrors
Visual inspection of the entire crane
Checking the reseNoir of the windscreen washing system
Checking the safety devices
Operating the safe load indicator
Switching on the SLI
Setting rigging mode
Checks before working with the crane
During crane work
Crane work with the main boom
External influences during crane operation
Slewing ranges permitted for working with the crane
Hoists
Derricking gear
Slewing gear
Telescoping gear
Fast speed
Menus on the crane control display
Setting a constant engine speed
Critical load control
lncline crane cab
Cooling the hydraulic oil
Possible movement combinations
Driving with a rigged crane
Driving route
Position of the boom
Driving the rigged truck crane
Work break
Short work break
Work breaks lasting more than 8 hours
Crane cab heating and ventilation
Heating the crane cab
Additional water heating system (additional equipment)
Additional heating system with timer (additional equipment)
Ventilating the crane cab
Air-conditioning system (additional equipment)
Switching on
Switching off
Air conditioning
Rigging work
Check lists for rigging work for crane operation with main boom
CHECKLIST: Rigging
CHECKLIST: Unrigging (boom set down on the boom support)
CHECKLIST: Unrigging (boom set down on trailer)
Choosing a suitable site
Load bearing capacity of the ground and the outrigger
Safe distance from banks and pits
Safe distance from electrical Iines
Earthing the truck crane
Outrigger
CHECKLIST: Extending the outriggers
CHECKLIST: Retracting outrigger
Outrigger span
Preparing the outriggers
Extending / retracting the outrigger beams
Moving the outrigger pads into working / driving position
Extending / retracting the outrigger cylinders
Counterweight
Counterweight sections and identification
Counterweight versions
Slinging points on the counterweight sections
CHECKLIST: Rigging the counterweight
CHECKLIST: Unrigging the counterweight
Placing the 8 t base plate
Prepare the 8 t base plate
Assembling the counterweight version
Extending/retracting the lifting cylinders of the 8 t base plate or lifting/
lowering counterweight
Lock /release the lock for the counterweight at the turntable
Slewing with the counterweight rigged
Rigging work on the main boom
Hook block on the bumper
Hook block on a separate vehicle
Reeving and unreeving the hoist rope
Possible reeving methods on the main boom
Anemometer
Mounting / dismounting auxiliary hoists
CHECKLISTS: Mounting / dismounting with auxiliary crane
CHECKLIST: Mounting with auxiliary crane
CHECKLIST: Dismounting with auxiliary crane
CHECKLISTS: Mounting / dismounting with counterweight
lifting gear
CHECKLIST: Mounting with counterweight lifting gear
CHECKLIST: Removal with counterweight lifting gear
Rigging work during mounting/dismounting
Slinging points and transport
Attaching and reeving the guy unit
Hoist the auxiliary hoist with the auxiliary crane to the main hoist
Locking the auxiliary hoist / releasing lock
Establishing/disconnecting the hydraulic connection
Establish/disconnect electrical connection
Lifting/lowering the auxiliary hoist with the counterweight
Checking that the auxiliary hoist is functioning properly
Transport protection for the upper sheave
Permitted utilization options for the auxiliary hoist
Malfunctions on the superstructure
Superstructure emergency stop device
Troubleshooting for malfunctions that occur during
crane operation
Electrical system
Plug-in modules and consoles
Fuses
SLI fuses
Troubleshooting and malfunction correction
Crane engine malfunctions
Main hoist malfunctions
Auxiliary hoist malfunctions
Derricking gear malfunctions
Telescoping gear malfunctions
Slewing gear malfunctions
Locking pin / counterweight lifting gear malfunctions
Hydraulic system / hydraulic oil cooler malfunctions
Crane control malfunctions
Malfunctions on the SLI
Retraction emergency operation
Switching the fan thermostat to emergency operation
Crane control error messages
Error messages about control units
Error messages about power units
Telescoping error messages
Changing the connections in the control units
Control lever emergency program
Emergency operation submenu
Entering telescope status after emergency operation menu
Technical information for superstructure
Technical description of the superstructure
Turntable
Crane operator’s cab
Crane engine and hydraulic system
Control system
Main boom
Telescoping gear
Hoists
Slewing gear units
Derricking cylinder
Houselock (additional equipment)
Electrical system
Counterweight
Safety equipment
Technical data
Measurements and weights of the truck crane
Dimensions and weights of removable parts
Technical data for superstructure
18 Alphabetical index 1s – 1

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• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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