Grove Crane RT 528C Spare Parts Manual SN 87151 – PDF DOWNLOAD

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Grove Crane RT 528C Spare Parts Manual SN 87151 – PDF DOWNLOAD

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Grove Crane RT 528C Spare Parts Manual SN 87151 – PDF DOWNLOAD

Language : English
Pages : 969
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Grove Crane RT 528C Spare Parts Manual SN 87151 – PDF DOWNLOAD

10 2159900741 BOOM ASSEMBLY – 3 SECTION 5
28′-70′
6372002883 CYLINDER ASSEMBLY – 6.50” 9
TELESCOPE
2158900206 SUPPORT ASSEMBLY – 11
TELESCOPE CYLINDER
13 2159900178 SHAFT INSTALLATION – BOOM 13
PIVOT AND UPPER LIFT
128 2140100100 TIE DOWN INSTALLATION – 15
HOOK BLOCK
136 2159900191 SHEAVE INSTALLATION – BOOM 17
NOSE
139 6164001126 BOOM INSTALLATION – JIB 21
6718000165 SHEAVE WHEEL ASSEMBLY 25
(NOT AVAILABLE AS ASSEMBLY)
140 2159900044 CARRIER INSTALLATION – 27
JIB BOOM
300 9333103323 PAT SYSTEM INSTALLATION 29
9333103323 PAT SYSTEM INSTALLATION 33
BASIC COMPONENTS – LMI
3486000212 WEIGHT AND CHAIN ASSEMBLY 37
(COMPLETE ASSEMBLY)
9333103306 LENGTH/ANGLE TRANSDUCER 39
LWG 308
(COMPLETE ASSEMBLY)
9333101437 ROLLER GUIDE ASSEMBLY 41
9333103279 CONSOLE ASSEMBLY, DS350 43
GRAPHIC – HORIZONTAL
(COMPLETE ASSEMBLY)
9333102633 FLAG ASSEMBLY – A2B 45
RETAINER
(COMPLETE ASSEMBLY)
9333103280 CENTRAL UNIT ASSEMBLY – 47
DS350 MODULAR
(COMPLETE ASSEMBLY)
9333102343 CONTROL UNIT ASSEMBLY, 49
MWD 100 – THIRD WRAP
RT600C
(COMPLETE ASSEMBLY)
9333103323 PAT SYSTEM INSTALLATION 53
CENTRAL UNIT ASSEMBLY,
DS350G MODULAR
Item Part Description Page
9333103323 PAT SYSTEM INSTALLATION 55
CABLE REEL ASSY. W/ LENGTH/ANGLE
LWG308
9333103323 PAT SYSTEM INSTALLATION 57
FLAG ASSEMBLY – A2B
RETAINER
9333103323 PAT SYSTEM INSTALLATION 59
CONSOLE ASSEMBLY
(GRAPHIC)
9333103323 PAT SYSTEM INSTALLATION 61
INTERNAL LIGHTBAR KIT
9333103323 PAT SYSTEM INSTALLATION 63
PRESSURE TRANSDUCER
MOUNTING – LMI
9333103355 CABLE, 16′ 3-PIN 65
PRESSURE TRANS. CABLE
9333103323 PAT SYSTEM INSTALLATION 67
25′-43′ TELE OFFSET
SWINGAWAY – LMI
3486000212 WEIGHT AND CHAIN ASSEMBLY 71
(COMPLETE ASSEMBLY)
9333103323 PAT SYSTEM INSTALLATION 73
25′ SWINGAWAY – LMI
3486000212 WEIGHT AND CHAIN ASSEMBLY 75
(COMPLETE ASSEMBLY)
9333103323 PAT SYSTEM INSTALLATION 77
AUXILIARY BOOM NOSE – LMI
3486000212 WEIGHT AND CHAIN ASSEMBLY 79
(COMPLETE ASSEMBLY)
9333103323 PAT SYSTEM INSTALLATION 81
MINIMUM
WRAP KIT – MAIN HOIST
9333103475 MINIMUM WRAP DEVICE 83
9333102343 CONTROL UNIT ASSEMBLY, 85
MWD 100 – THIRD WRAP
RT600C
(COMPLETE ASSEMBLY)
9333103323 PAT SYSTEM INSTALLATION 87
SENSOR, MINIMUM WRAP W/NOTCH
9333103323 PAT SYSTEM INSTALLATION 89
CONTROL UNIT ASSEMBLY – MWD100
9333103323 PAT SYSTEM INSTALLATION 91
MINIMUM
WRAP KIT – AUXILIARY HOIST
Item Part Description Page
9333103475 MINIMUM WRAP DEVICE 93
9333103323 PAT SYSTEM INSTALLATION 95
SENSOR, MINIMUM WRAP W/NOTCH
9333103323 PAT SYSTEM INSTALLATION 97
CABLE ASSEMBLY – JUMPER 7′
9333103323 PAT SYSTEM INSTALLATION 99
ANTI 2 BLOCK WEIGHT ASSEMBLY
9333103323 PAT SYSTEM INSTALLATION 105
DECAL – LMI
9333103323 PAT SYSTEM INSTALLATION 111
WIRING DIAGRAMS
SUPERSTRUCTURE
2 2159200800 TURNTABLE DRIVE ASSEMBLY 113
( ROTECK )
6176002978 BOX ASSEMBLY – SWING 117
COMPLETE
6176002982 SWING BOX AND BRAKE 119
ASSEMBLY
6188000694 BRAKE ASSEMBLY – SWING 123
7632000137 MOTOR ASSEMBLY – ORBIT 125
11 2158200144 COUNTERWEIGHT 127
INSTALLATION
12 2159900184 CYLINDER INSTALLATION – LIFT 129
6372002895 CYLINDER ASSEMBLY – LIFT 131
14 6974002208 HOIST INSTALLATION – 135
MAIN
6974002333 HOIST ASSEMBLY 137
6974002375 HOIST ASSEMBLY 139
(15D-16G)
7926003408 VALVE ASSEMBLY – MOTOR 143
CONTROL
6188000156 BRAKE ASSEMBLY 145
7490000065 GEAR REDUCTION ASSEMBLY 147
7632000854 MOTOR ASSEMBLY – HYDRAULIC 149
VANE TYPE
6974002069 CABLE FOLLOWER AND IDLER 153
DRUM INSTALLATION
6059001020 KICKER BAR INSTALLATION 157
6059001019 KICKER BAR ASSEMBLY 159
16 6486002944 HOIST ROTATION INDICATOR 161
INSTALLATION
6246003281 HARNESS ASSEMBLY – 163
ROTATION SENSOR
6512002944 HARNESS ASSEMBLY – 165
ROTATION MODULE
6557000687 RESISTOR ASSEMBLY – 6 OHMS 167
27 6926001970 VALVE INSTALLATION – FLOW 169
DIVIDER
7926001971 VALVE ASSEMBLY – FLOW 171
DIVIDER
32 2159200007 BEARING BOLT INSTALLATION 173
33 6689001066 LOCK PIN INSTALLATION 175
34 2159200133 LOCK INSTALLATION – SWING 177
6246000422 CABLE ASSY, SWING LOCK 181
44 6364001636 SWIVEL INSTALLATION – 185
ELECTRIC, AIR AND HYDRAULIC
6364001435 SWIVEL ASSEMBLY – 191
HYDRAULIC
6364001600 SWIVEL ASSEMBLY – 12 PORT 193
AIR/HYDRAULIC
7753000766 RING ASSEMBLY – SLIP 195
49 6511001217 HANDLE INSTALLATION – CONTROL 201
50 2159200178 CONTROL VALVE 203
INSTALLATION
7926002054 VALVE ASSEMBLY – 205
5 SECTION
7926001892 VALVE ASSEMBLY – 2 SECTION CONTROL 211
7926003021 VALVE ASSEMBLY – PRESSURE 215
REDUCING/RELIEVING
7926000720 VALVE ASSEMBLY – TRANSMISSION 217
SHIFT CONTROL
7184001395 TRANS SHIFT BRACKET 221
7926001641 VALVE ASSEMBLY – SOLENOID 223
7926002071 VALVE ASSEMBLY – 5 STATION 225
SOLENOID
52 2159800426 COOLER INSTALLATION – OIL 227
7425000081 FAN ASSEMBLY 231
66 2159300009 MOUNTING KIT INSTALLATION 233
– DIESEL TANK
81 2159200005 GUARD INSTALLATION – 235
PINION
84 6872000253 SWITCH INSTALLATION – 237
REMOTE CRANKING PUMP
101 2159600997 HYDRAULIC LINES INSTALLATION – 239
SUPPLY, PRESSURE AND RETURN
103 2159600261 HYDRAULIC LINES INSTALLATION – 243
SUPPLY, PRESSURE AND RETURN
7926001894 VALVE ASSEMBLY – RESIDUAL 247
CHECK
(COMPLETE ASSEMBLY)
109 2159600197 HYDRAULIC LINES INSTALLATION – 251
TELESCOPE
110 2159600998 HYDRAULIC LINES 253
INSTALLATION
111 2159600196 HYDRAULIC LINES INSTALLATION – 257
SWING
112 2159600992 SWING AND SWING BRAKE 259
HYDRAULIC LINES INSTALLATION –
113 2159600257 HYDRAULIC SCHEMATIC – MAIN 261
AND AUXILIARY HOIST
114 2159600994 HYDRAULIC LINES 265
INSTALLATION – MAIN HOIST
115 2159600198 HYDRAULIC LINES INSTALLATION – 267
LIFT
116 2159600991 HYDRAULIC LINES INSTALLATION – 271
LIFT
121 2159600259 HYDRAULIC LINES INSTALLATION – 275
TEST PANEL
143 2159600993 HYDRAULIC LINES INSTALLATION – STEER 277
147 2159200180 WARNING DEVICE 279
INSTALLATION
SUPERSTRUCTURE CAB
30 6348000139 EXTINGUISHER INSTALLATION – FIRE 281
39 6978003976 ELECTRICAL SYSTEM 287
INSTALLATION
6512002421 HARNESS ASSEMBLY – 291
SUPERSTRUCTURE
Item Part Description Page
40 6978003977 ELECTRICAL SYSTEM 295
INSTALLATION – CAB
6512000375 HARNESS ASSEMBLY – 297
CAB REAR
47 6245001623 CAB INSTALLATION 299
6245001788 CAB ASSEMBLY 305
6245001789 CAB SECTION 313
6392000667 DOOR ASSEMBLY – CAB 317
7498000330 WINDOW ASSEMBLY 319
7926000644 VALVE ASSEMBLY – DUAL BRAKE 323
7683000011 PEDAL AND VALVE ASSEMBLY – 327
ACCELERATOR
9926101156 VALVE ASSEMBLY – CONTROL 329
7326000032 COLUMN ASSEMBLY – STEERING 331
7970001353 STEERING WHEEL ASSEMBLY 333
7926003335 VALVE ASSEMBLY – STEERING 335
CONTROL
(COMPLETE ASSEMBLY)
2159600988 AIR LINES INSTALLATION – 337
CAB
48 6679003039 CONSOLE INSTALLATION – 339
FRONT
6245001495 CONSOLE ASSEMBLY – FRONT 343
7352000183 CONTROL ASSEMBLY – SHIFT 347
6978004243 HARNESS INSTALLATION – 351
FRONT CONSOLE
6512002711 HARNESS ASSEMBLY – 357
FRONT CONSOLE
6926002003 VALVE ASSEMBLY – 361
DIRECTIONAL CONTROL
7926003051 VALVE ASSEMBLY – CONTROL 363
2159600298 AIR LINES INSTALLATION – 365
FRONT CONSOLE
(NOT AVAILABLE AS ASSEMBLY)
2159600833 HYDRAULIC LINES INSTALLATION – 367
FRONT CONSOLE
63 2140400025 PEDAL INSTALLATION – 369
SWING BRAKE
65 6515000104 CAB HEATER INSTALLATION – 371
DIESEL
7515000077 HEATER ASSEMBLY – DIESEL 375
7515000077 HEATER ASSEMBLY – DIESEL 377
EXHAUST PARTS
7515000077 HEATER ASSEMBLY – DIESEL 379
CASE AND HEATER EXCHANGER
PARTS
7515000077 HEATER ASSEMBLY – DIESEL 381
7515000077 HEATER ASSEMBLY – DIESEL 383
PARTS
CASE AND HEAT EXCHANGER
7515000077 HEATER ASSEMBLY – DIESEL 385
FUEL AND IGNITION SYSTEMS
7515000077 HEATER ASSEMBLY – DIESEL 387
FUEL AND IGNITION SYSTEMS
7515000077 HEATER ASSEMBLY – DIESEL 389
CONTROL PANEL PARTS
7515000077 HEATER ASSEMBLY – DIESEL 391
CONTROL PANEL PARTS
7515000077 HEATER ASSEMBLY – DIESEL 393
CIRCUIT BOARD PARTS
7515000077 HEATER ASSEMBLY – DIESEL 395
CARBURETOR PARTS
7515000077 HEATER ASSEMBLY – DIESEL 397
CARBURETOR PARTS
7515000077 HEATER ASSEMBLY – DIESEL 399
MOTOR AND BLOWER PARTS
7515000077 HEATER ASSEMBLY – DIESEL 401
MOTOR AND BLOWER PARTS
7515000077 HEATER ASSEMBLY – DIESEL 403
REMOTE CONTROL PARTS
67 2174400009 COVER PLATE INSTALLATION 405
72 6798000915 SEAT INSTALLATION – SINGLE 407
AXIS CONTROL
6798000997 SEAT ASSEMBLY – CONTROL 413
7926003043 CONTROLLER ASSEMBLY – 417
SINGLE AXIS
7926003043 CONTROLLER ASSEMBLY – 421
SINGLE AXIS
73 6425000083 FAN INSTALLATION – CAB 425
CIRCULATING
7425000659 FAN ASSEMBLY – 12 VOLT CAB 427
(COMPLETE ASSEMBLY)
74 6074000147 SEAT BELT INSTALLATION 429
75 6001000794 MAT INSTALLATION – FLOOR 431
76 2140400026 MIRROR INSTALLATION – CAB 433
79 6348000136 ASTRAY INSTALLATION – ASH 435
80 6001001965 ACOUSTICAL INSTALLATION 441
82 6975000007 WIPER INSTALLATION – 443
SKYLIGHT
83 6632000141 WINDSHIELD WASHER 445
INSTALLATION
130 6258000794 REAR COVER INSTALLATION – 447
CAB
133 6486001883 GAUGE INSTALLATION – WATER 449
TEMPERATURE
141 6581000327 WORK LIGHT INSTALLATION 451
150 6498000357 SKYLIGHT GLASS 453
INSTALLATION
LOWERWORKS/CARRIER
1 2159100853 FRAME ASSEMBLY 457
3 6049001823 AXLE INSTALLATION – FRONT 459
6049001824 AXLE ASSEMBLY – FRONT 461
7049001819 AXLE ASSEMBLY – FRONT 463
DRIVE/STEER
7049001819 AXLE ASSEMBLY – FRONT 465
DRIVE/STEER
7049001819 AXLE ASSEMBLY – FRONT 469
DRIVE/STEER
7049001819 AXLE ASSEMBLY – FRONT 473
DRIVE/STEER
7049001819 AXLE ASSEMBLY – FRONT 477
DRIVE/STEER
BRAKE PARTS
7049001819 AXLE ASSEMBLY – FRONT 479
DRIVE/STEER
6372003067 CYLINDER ASSEMBLY – 2 1/2″ 481
Item Part Description Page
4 6049001825 AXLE INSTALLATION – REAR 483
6049001826 AXLE ASSEMBLY – REAR 485
7049001821 AXLE ASSEMBLY – REAR 487
DRIVE/STEER
7049001821 AXLE ASSEMBLY – REAR 489
DRIVE/STEER
7049001821 AXLE ASSEMBLY – REAR 493
DRIVE/STEER
7049001821 AXLE ASSEMBLY – REAR 497
DRIVE/STEER
7049001821 AXLE ASSEMBLY – REAR 501
DRIVE/STEER
7049001821 AXLE ASSEMBLY – REAR 503
DRIVE/STEER
6372003067 CYLINDER ASSEMBLY – 2 1/2″ 505
STEER
6372003064 CYLINDER ASSEMBLY – 5″ 507
LOCKOUT
5 2159100861 BEAM INSTALLATION – 511
OUTRIGGER
2159100862 BEAM ASSEMBLY – 515
OUTRIGGER
6372005760 CYLINDER ASSEMBLY-4 1/2″ OUTRIGGER JACK 517
(COMPLETE ASSEMBLY)
6372004936 CYLINDER ASSEMBLY – 2 1/2″ 519
OUTRIGGER EXTENSION
6 2159800317 TRANSMISSION INSTALLATION 521
7904000163 TRANSMISSION ASSEMBLY 525
7904000163 TRANSMISSION ASSEMBLY 527
7904000163 TRANSMISSION ASSEMBLY 531
7904000163 TRANSMISSION ASSEMBLY 533
7904000163 TRANSMISSION ASSEMBLY 535
7904000163 TRANSMISSION ASSEMBLY 537
7904000163 TRANSMISSION ASSEMBLY 541
7904000163 TRANSMISSION ASSEMBLY 543
7904000163 TRANSMISSION ASSEMBLY 545
7904000163 TRANSMISSION ASSEMBLY 547
7904000163 TRANSMISSION ASSEMBLY 551
7904000163 TRANSMISSION ASSEMBLY 553
7926000676 VALVE ASSEMBLY 557
TRANSMISSION
7 2159800320 DRIVE LINE INSTALLATION 559
7364001383 DRIVE LINE ASSEMBLY 561
7364001474 DRIVE LINE ASSEMBLY 563
7364001312 DRIVE LINE ASSEMBLY 565
8 2159801082 ENGINE INSTALLATION – 567
(FOR REFERENCE ONLY)
2159801059 ENGINE ASSEMBLY – 571
WITH PUMP DISCONNECT
2159801061 CONVERTER INSTALLATION – 577
TORQUE
7356000815 CONVERTER ASSEMBLY – 579
TORQUE
7722001128 PUMP ASSEMBLY – POWER STEER 585
6978004343 ELECTRICAL SYSTEMS 589
INSTALLATION – ENGINE
6512002809 HARNESS ASSEMBLY – 593
ENGINE
2159600191 HYDRAULIC LINES 597
INSTALLATION – ENGINE
(NOT AVAILABLE AS ASSEMBLY)
7372001740 CYLINDER ASSEMBLY – THROTTLE 599
2159801070 PUMP INSTALLATION – 603
WITH DISCONNECT
7722000164 PUMP ASSEMBLY – 3 STAGE 605
TANDEM
2163800009 DISCONNECT ASSEMBLY – PUMP 607
PP82459 BELT & FILTER CUMM. 6BT 5.9 609
2159801083 ENGINE COMPONENTS – 6BT5.9 617
CUMMINS
7437000038 FILTER ASSEMBLY – OIL 621
9 2159100849 HOOD INSTALLATION – ENGINE 623
2159100850 HOOD ASSEMBLY – ENGINE 625
2159800331 DOOR ASSEMBLY – LEFT HAND 627
2159800330 DOOR ASSEMBLY – RIGHT HAND 629
28 2159400098 EXTERIOR LIGHTS 631
INSTALLATION
29 2140100095 MIRROR INSTALLATION – 633
FRAME
31 2159600293 HYDRAULIC LINES INSTALLATION – 635
TRANSMISSION SHIFT
35 2159801050 BATTERY INSTALLATION 637
36 2159100803 COVER INSTALLATION – 639
BOX, BATTERY
37 6659000168 LUG NUT AND WASHER 641
INSTALLATION
38 6978004342 ELECTRICAL SYSTEM INSTALLATION 645
6512002808 HARNESS ASSY, OUTRIGGER CAB TO BOARD 649
42 6486002680 INDICATOR INSTALLATION – 653
REAR STEER
43 6431000672 FENDER INSTALLATION 655
45 2159100155 HYDRAULIC RESERVOIR 659
INSTALLATION
7437000067 FILTER ASSEMBLY – OIL 663
46 2159100811 TANK AND STEP INSTALLATION 665
– FUEL
51 2159801053 RADIATOR INSTALLATION 667
2159801054 RADIATOR ASSEMBLY 669
53 2159100851 TOOL BOX AND DECKING 671
INSTALLATION
2163400593 PLATE ASSEMBLY – COVER 673
54 2159700030 PARKING BRAKE INSTALLATION 675
7348000132 BRAKE CHAMBER ASSEMBLY 677
55 2159100748 OUTRIGGER VALVE 679
INSTALLATION
7926003297 VALVE ASSEMBLY – 681
INTEGRATED OUTRIGGER
7926000219 VALVE ASSEMBLY – 4 STACK 685
OUTRIGGER SOLENOID
7926001808 VALVE ASSEMBLY – CHECK 689
56 6970001739 TIRE AND WHEEL ASSEMBLY 691
Item Part Description Page
59 2159100147 STOWAGE INSTALLATION – 693
OUTRIGGER FLOAT
6458000044 FLOAT ASSEMBLY – OUTRIGGER 695
59 6458000037 FLOAT ASSEMBLY – OUTRIGGER 697
68 6025000222 ALARM INSTALLATION – 699
BACK-UP
69 2159700536 VALVE INSTALLATION – 701
REAR AXLE LOCKOUT
7926002364 VALVE ASSEMBLY – REAR AXLE 703
LOCKOUT
71 2159800425 COVER INSTALLATION – PUMP 705
92 2159601055 AIR LINES INSTALLATION – 707
93 2159300539 AIR DRYER INSTALLATION 709
7515000827 DRYER ASSEMBLY – 12 VOLT AIR 711
94 2159100805 AIR TANKS AND VALVES 713
INSTALLATION
2159100858 TANK AND VALVE ASSEMBLY – AIR 715
7009000004 ACTUATOR ASSEMBLY – 719
AIR HYDRAULIC
95 2159800344 HYDRAULIC LINES CONVETER 723
AND TRANSMISSION
98 2159800334 SWITCH INSTALLATION – 727
ENGINE DISTRESS
102 2159600184 HYDRAULIC LINES INSTALLATION – 729
SUPPLY, PRESSURE AND RETURN
104 2159600192 HYDRAULIC LINES 731
INSTALLATION – OUTRIGGER
105 2159600185 HYDRAULIC LINES 735
INSTALLATION – FRONT STEER
106 2159600190 HYDRAULIC LINES 737
INSTALLATION-REAR AXLE L/O
107 2159600291 HYDRAULIC SCHEMATIC – REAR 739
STEER
108 2159600187 HYDRAULIC LINES 741
INSTALLATION – REAR STEER
120 2159600162 HYDRAULIC BRAKE LINES 743
INSTALLATION
171 2159801075 SEPARATER INSTALLATION 745
173 2159801049 CLEANER INSTALLATION – AIR 747
Item Part Description Page
7304800001 CLEANER ASSEMBLY – AIR 749
(COMPLETE ASSEMBLY)
174 2159801051 MUFFLER INSTALLATION 751
DECALS
151 6376007586 DECAL INSTALLATION – 759
RT500C

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