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Grove Crane RT 530E-2 Operator Manual – PDF DOWNLOAD
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Description
Grove Crane RT 530E-2 Operator Manual – PDF DOWNLOAD
FILE DETAILS:
Grove Crane RT 530E-2 Operator Manual – PDF DOWNLOAD
Language : English
Pages : 152
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Grove Crane RT 530E-2 Operator Manual – PDF DOWNLOAD
GENERAL:
- This Handbook provides important information for the operator of the Model RT530E-2 Series Grove
Crane. - The rough terrain crane incorporates an all welded steel frame, using planetary drive axles to
provide four-wheel drive. Axle steering is accomplished utilizing hydraulic steer cylinders. The
engine is mounted at the rear of the crane and provides motive power through a six speed forward
and reverse transmission. Hydraulic, double box, sliding beam outriggers are integral with the
frame. - The carrier frame incorporates an integral fifth wheel, to which the rear axle is mounted, to
provide axle oscillation. Axle oscillation lockout is automatic when the superstructure rotates
from the travel position. - The superstructure is capable of 360° rotation in either direction. All crane functions are
controlled from the fully- enclosed cab mounted on the superstructure. The crane is equipped with a
four-section cable synchronized full power boom. Additional reach is obtained by utilizing a
swingaway boom extension. Lifting is provided by a main hoist and an
optional auxiliary hoist. - It is impossible to compile a list of safety precautions covering all situations. However, there
are basic principles that must be followed during your daily routine. Safety is your primary
responsibility, since any piece of equipment is only as safe as the person at the controls. - Read and follow the information located in Model Specific Information near the end of this section.
- This information has been provided to assist in promoting a safe working atmosphere for yourself
and those around you. It is not meant to cover every conceivable circumstance which could arise. It
is intended to present basic safety precautions that should be followed in daily operation. - Because you are the only part of the crane that can think and reason, your responsibility is not
lessened by the addition of operational aids or warning devices. Indeed, you must guard against
acquiring a false sense of security when using them. They are there to assist, not direct the
operation. Operational aids or warning devices can be mechanical, electrical, electronic, or a
combination thereof. They are subject to failure or misuse and should not be relied upon in place
of good operating practices. - You are the only one who can be relied upon to assure the safety of yourself and those around you.
Be a professional and follow the rules of safety. - Remember, failure to follow just one safety precaution could cause an accident that results in
death or serious injury to personnel or damage to equipment. You are responsible for
the safety of yourself and those around you.
TABLE OF CONTENTS:
Grove Crane RT 530E-2 Operator Manual – PDF DOWNLOAD
See back of this manual for Alphabetical Index................................................................................................................................................................................................................................. 5 SECTION 1...................................................................................................................................................................................................................................................................... 11 INTRODUCTION............................................................................................................................................................................................................................................................... 11 General................................................................................................................................................................................................................................................................ 11 Noise/vibration Test Results........................................................................................................................................................................................................................................... 11 Noise Level Test Results........................................................................................................................................................................................................................................... 11 Vibration Level Test Results....................................................................................................................................................................................................................................... 11 Customer Support................................................................................................................................................................................................................................................... 11 New Owners..................................................................................................................................................................................................................................................... 12 List of Specifications................................................................................................................................................................................................................................................. 12 General............................................................................................................................................................................................................................................................ 12 Dimensions......................................................................................................................................................................................................................................................... 12 Capacities......................................................................................................................................................................................................................................................... 12 Torque Converter/Transmission...................................................................................................................................................................................................................................... 12 Engine............................................................................................................................................................................................................................................................. 12 Cummins QSB6.7................................................................................................................................................................................................................................................. 12 Axles.............................................................................................................................................................................................................................................................. 12 Brakes............................................................................................................................................................................................................................................................. 12 Wheels and Tires................................................................................................................................................................................................................................................... 12 Swing Gearbox...................................................................................................................................................................................................................................................... 12 Boom............................................................................................................................................................................................................................................................... 12 Swivel Assembly.................................................................................................................................................................................................................................................... 12 Hydraulic Pumps.................................................................................................................................................................................................................................................... 13 Pump #1........................................................................................................................................................................................................................................................ 13 Pump #2........................................................................................................................................................................................................................................................ 13 Pump #3........................................................................................................................................................................................................................................................ 13 Hoists......................................................................................................................................................................................................................................................... 13 Serial Number Location (Figure 1-2).................................................................................................................................................................................................................................... 14 SECTION 2...................................................................................................................................................................................................................................................................... 17 Safety Information......................................................................................................................................................................................................................................................... 17 Safety Messages........................................................................................................................................................................................................................................................ 17 General............................................................................................................................................................................................................................................................ 17 Safety Alert Symbol................................................................................................................................................................................................................................................ 18 Signal Words....................................................................................................................................................................................................................................................... 18 General................................................................................................................................................................................................................................................................ 18 Warning Signs...................................................................................................................................................................................................................................................... 18 Accidents.............................................................................................................................................................................................................................................................. 18 Operator Information................................................................................................................................................................................................................................................... 18 Operator Qualifications................................................................................................................................................................................................................................................ 19 Operational Aids....................................................................................................................................................................................................................................................... 20 Rated Capacity Limiter (RCL) Systems (If Equipped)................................................................................................................................................................................................................. 20 Anti-Two-Blocking Device........................................................................................................................................................................................................................................... 21 Working Area Limiter (If Equipped)................................................................................................................................................................................................................................. 21 Crane Stability/Structural Strength.................................................................................................................................................................................................................................... 22 Load Charts........................................................................................................................................................................................................................................................ 22 Work Site.......................................................................................................................................................................................................................................................... 23 Wind Forces............................................................................................................................................................................................................................................................ 23 Wind Speeds........................................................................................................................................................................................................................................................ 24 Determination of 3-second wind gust speed at boom tip height:.................................................................................................................................................................................................. 26 Size and Shape of the load:.................................................................................................................................................................................................................................... 26 Determining Wind Drag Coefficient (Cd)......................................................................................................................................................................................................................... 27 Maximum Permissible Wind Speed................................................................................................................................................................................................................................. 28 Example and Sample Calculations (metric)................................................................................................................................................................................................................... 30 Example 1: Crane Configuration:............................................................................................................................................................................................................................ 30 Load example 1.1:.......................................................................................................................................................................................................................................... 31 Load example 1.2:.......................................................................................................................................................................................................................................... 31 Load example 1.3a:......................................................................................................................................................................................................................................... 31 Load example 1.3b:......................................................................................................................................................................................................................................... 31 Example and Sample Calculations (Non-metric)................................................................................................................................................................................................................... 34 Example 2:................................................................................................................................................................................................................................................. 34 Load example 2.1:.......................................................................................................................................................................................................................................... 35 Load example 2.2:.......................................................................................................................................................................................................................................... 35 Load example 2.3a:......................................................................................................................................................................................................................................... 35 Load example 2.3b:......................................................................................................................................................................................................................................... 35 Lifting Operations................................................................................................................................................................................................................................................. 36 Counterweight...................................................................................................................................................................................................................................................... 37 Outrigger Lift Off................................................................................................................................................................................................................................................. 37 Multiple Crane Lifts............................................................................................................................................................................................................................................... 37 Tilt-Up Panel Lifting.............................................................................................................................................................................................................................................. 37 Pile Driving and Extracting............................................................................................................................................................................................................................................ 38 Crane Equipment.................................................................................................................................................................................................................................................... 38 Crane Inspection................................................................................................................................................................................................................................................... 38 Electrocution Hazard................................................................................................................................................................................................................................................... 39 Set-Up and Operation............................................................................................................................................................................................................................................... 40 Electrocution Hazard Devices....................................................................................................................................................................................................................................... 40 Electrical Contact................................................................................................................................................................................................................................................. 41 Special Operating Conditions and Equipment......................................................................................................................................................................................................................... 41 Personnel Handling..................................................................................................................................................................................................................................................... 41 Environmental Protection............................................................................................................................................................................................................................................... 42 Maintenance............................................................................................................................................................................................................................................................ 43 Service and Repairs................................................................................................................................................................................................................................................ 43 Lubrication........................................................................................................................................................................................................................................................ 44 Tires.............................................................................................................................................................................................................................................................. 44 Hoist Rope......................................................................................................................................................................................................................................................... 44 Wire Rope.......................................................................................................................................................................................................................................................... 44 Synthetic Hoist Rope............................................................................................................................................................................................................................................... 46 Sheaves............................................................................................................................................................................................................................................................ 46 Batteries.......................................................................................................................................................................................................................................................... 46 Engine............................................................................................................................................................................................................................................................. 47 Transporting the Crane................................................................................................................................................................................................................................................. 47 Travel Operation....................................................................................................................................................................................................................................................... 47 Work Practices......................................................................................................................................................................................................................................................... 48 Personal Considerations............................................................................................................................................................................................................................................ 48 Crane Access....................................................................................................................................................................................................................................................... 48 Job Preparation.................................................................................................................................................................................................................................................... 49 Working............................................................................................................................................................................................................................................................ 49 Lifting............................................................................................................................................................................................................................................................ 50 Hand Signals....................................................................................................................................................................................................................................................... 51 Jib.................................................................................................................................................................................................................................................................... 53 Parking and Securing................................................................................................................................................................................................................................................... 53 Shut-Down.............................................................................................................................................................................................................................................................. 53 Cold Weather Operation................................................................................................................................................................................................................................................. 53 Temperature Effects on Hook Blocks..................................................................................................................................................................................................................................... 54 Temperature Effects on Hydraulic Cylinders............................................................................................................................................................................................................................. 54 Model Specific Information............................................................................................................................................................................................................................................. 56 Overload Inspection.................................................................................................................................................................................................................................................... 56 Boom Inspection.................................................................................................................................................................................................................................................... 57 Superstructure Inspection.......................................................................................................................................................................................................................................... 59 Carrier Inspection................................................................................................................................................................................................................................................. 61 SECTION 3...................................................................................................................................................................................................................................................................... 63 Operating Controls and Procedures.......................................................................................................................................................................................................................................... 63 Controls and Indicators................................................................................................................................................................................................................................................ 64 Steering column........................................................................................................................................................................................................................................................ 64 Turn Signal Lever and Windshield Wiper/ Washer/Headlight /Horn Controls............................................................................................................................................................................................ 65 Steering Column Tilt Lever......................................................................................................................................................................................................................................... 65 Park Brake Control Switch.......................................................................................................................................................................................................................................... 65 Headlights Switch.................................................................................................................................................................................................................................................. 65 Drive Axle Selector Switch......................................................................................................................................................................................................................................... 65 Hazard Lights Switch............................................................................................................................................................................................................................................... 65 Engine Diagnostic and Engine Speed Control Switches................................................................................................................................................................................................................ 66 Engine Diagnostic/Speed Control Switch......................................................................................................................................................................................................................... 66 Increment/Decrement Switch..................................................................................................................................................................................................................................... 66 Ignition Switch.................................................................................................................................................................................................................................................... 66 Transmission Shift Lever........................................................................................................................................................................................................................................... 66 Cab Overhead Controls.................................................................................................................................................................................................................................................. 67 Skylight Window Latch.............................................................................................................................................................................................................................................. 67 Skylight Wiper and Wiper Motor..................................................................................................................................................................................................................................... 67 Skylight Sunscreen................................................................................................................................................................................................................................................. 67 Dome Light......................................................................................................................................................................................................................................................... 67 Cab Circulating Fan................................................................................................................................................................................................................................................ 67 Right Side Window Latch............................................................................................................................................................................................................................................ 67 Overhead Control Panel................................................................................................................................................................................................................................................. 68 Heater/Air Conditioner Fan Switch.................................................................................................................................................................................................................................. 68 Heater Control Switch.............................................................................................................................................................................................................................................. 68 Air Conditioner Switch............................................................................................................................................................................................................................................. 68 Skylight Wiper Switch.............................................................................................................................................................................................................................................. 68 Panel Dimmer Switch................................................................................................................................................................................................................................................ 68 Work Lights Switch................................................................................................................................................................................................................................................. 68 Boom Lights Switch (Optional)...................................................................................................................................................................................................................................... 68 Crane Function Power Switch........................................................................................................................................................................................................................................ 68 Steering Column Indicator and Gauge Display............................................................................................................................................................................................................................ 69 Swing Brake Engaged Indicator...................................................................................................................................................................................................................................... 70 Parking Brake Engaged Indicator.................................................................................................................................................................................................................................... 70 Light Malfunction Indicator........................................................................................................................................................................................................................................ 70 Emergency Stop Indicator........................................................................................................................................................................................................................................... 70 Hydraulic Oil High Temperature Indicator........................................................................................................................................................................................................................... 70 Transmission Warning Indicator..................................................................................................................................................................................................................................... 70 Low Steer Pressure Indicator (Optional on CE Units)................................................................................................................................................................................................................ 70 Left Turn Signal Indicator......................................................................................................................................................................................................................................... 70 Low Brake Pressure Indicator....................................................................................................................................................................................................................................... 70 Electronic Module Indicator........................................................................................................................................................................................................................................ 70 Electronic System Diagnostic Indicator............................................................................................................................................................................................................................. 70 LCD Display........................................................................................................................................................................................................................................................ 70 Engine Stop Indicator.............................................................................................................................................................................................................................................. 71 Engine Warning Indicator........................................................................................................................................................................................................................................... 71 Right Turn Signal Indicator........................................................................................................................................................................................................................................ 71 Diesel Exhaust Fluid Indicator (Tier 4 Engines—2015 and Later Only)................................................................................................................................................................................................ 71 Engine Wait-to-Start Indicator..................................................................................................................................................................................................................................... 71 Four-Wheel Drive Engaged Indicator................................................................................................................................................................................................................................. 71 Axle Differential Locked Indicator................................................................................................................................................................................................................................. 71 Rear Wheels Not Centered Indicator................................................................................................................................................................................................................................. 71 Engine Coolant Temperature Gauge................................................................................................................................................................................................................................... 71 Fuel Gauge......................................................................................................................................................................................................................................................... 71 Low Fuel Level Indicator........................................................................................................................................................................................................................................... 72 Battery Charge Indicator........................................................................................................................................................................................................................................... 72 Voltmeter.......................................................................................................................................................................................................................................................... 72 Tachometer......................................................................................................................................................................................................................................................... 72 Control Seat Assembly.................................................................................................................................................................................................................................................. 73 Boom Lift/Main Hoist Control Lever (Dual Axis)..................................................................................................................................................................................................................... 73 Main Hoist Control Lever (Single Axis— Optional) (Not Shown)....................................................................................................................................................................................................... 73 Boom Lift Control Lever (Single Axis— Optional) (Not Shown)........................................................................................................................................................................................................ 73 Main Hoist Speed Selector Switch................................................................................................................................................................................................................................... 73 Swing/Telescope or Swing/Auxiliary Hoist Control Lever (Dual Axis)................................................................................................................................................................................................. 74 Telescope or Auxiliary Hoist Control Lever (Single Axis—Optional) (Not Shown)...................................................................................................................................................................................... 74 Swing Control Lever (Single Axis—Optional) (Not Shown)............................................................................................................................................................................................................. 74 Auxiliary Hoist Speed Selector Switch (Optional)................................................................................................................................................................................................................... 74 Rear Steer Switch.................................................................................................................................................................................................................................................. 74 Axle Differential Lock Control Switch (Optional)................................................................................................................................................................................................................... 74 Cab Door Release Lever............................................................................................................................................................................................................................................. 75 Swing Brake Control Switch......................................................................................................................................................................................................................................... 75 Seat Slide Lever................................................................................................................................................................................................................................................... 75 Air Conditioner/Heater Climate Control Unit........................................................................................................................................................................................................................ 75 Seat Frame Slide Lever............................................................................................................................................................................................................................................. 75 Armrest Adjustment Knobs........................................................................................................................................................................................................................................... 75 Seat Back Adjustment Lever......................................................................................................................................................................................................................................... 75 Hoist Rotation Indicators (Not Shown).............................................................................................................................................................................................................................. 75 Armrest Switch (Not Shown)......................................................................................................................................................................................................................................... 75 Seat Switch (Not Shown)............................................................................................................................................................................................................................................ 75 Side Control Panel..................................................................................................................................................................................................................................................... 76 Rated Capacity Limiter and Work Area Definition System Control Panel............................................................................................................................................................................................... 76 RCL Bypass Switch.................................................................................................................................................................................................................................................. 76 Emergency Stop Switch.............................................................................................................................................................................................................................................. 76 Transmission Oil Temperature Gauge................................................................................................................................................................................................................................. 76 Turntable Pin Swing Lock Control Handle............................................................................................................................................................................................................................ 76 12V Receptacle..................................................................................................................................................................................................................................................... 77 Diagnostic Connector............................................................................................................................................................................................................................................... 77 Bubble Level Indicator............................................................................................................................................................................................................................................. 77 Hoist Third Wrap Indicator (Optional— Standard on CE).............................................................................................................................................................................................................. 77 Cold Weather Indicator (Optional).................................................................................................................................................................................................................................. 77 Ambient Temperature LED Indicator/ Controller (Optional)........................................................................................................................................................................................................... 77 Outrigger Control...................................................................................................................................................................................................................................................... 77 Outrigger Extend/Retract Switch.................................................................................................................................................................................................................................... 77 Outrigger Selector Switches........................................................................................................................................................................................................................................ 78 Foot Pedal Controls.................................................................................................................................................................................................................................................... 78 360° Swing Lock Pedal.............................................................................................................................................................................................................................................. 78 Swing Brake Pedal.................................................................................................................................................................................................................................................. 78 Telescope Control Foot Pedal (Optional)............................................................................................................................................................................................................................ 78 Service Brake Foot Pedal........................................................................................................................................................................................................................................... 78 Foot Throttle Pedal................................................................................................................................................................................................................................................ 78 Miscellaneous Controls and Indicators.................................................................................................................................................................................................................................. 78 Fuse Panel......................................................................................................................................................................................................................................................... 78 Buzzer............................................................................................................................................................................................................................................................. 78 RCL Emergency Override Switch (Non-CE Certified Cranes)............................................................................................................................................................................................................ 79 RCL Emergency Override Switch and Indicator (CE Certified Cranes).................................................................................................................................................................................................. 79 RCL Internal Light Bar (Optional).................................................................................................................................................................................................................................. 80 Strobe Light or Beacon (Optional) (Not Shown)...................................................................................................................................................................................................................... 80 Backup Alarm (Not Shown)........................................................................................................................................................................................................................................... 80 Emergency Exit..................................................................................................................................................................................................................................................... 80 Operating Procedures................................................................................................................................................................................................................................................... 80 Pre-Starting Checks................................................................................................................................................................................................................................................ 80 Fuel Supply.................................................................................................................................................................................................................................................... 80 Engine Oil..................................................................................................................................................................................................................................................... 80 Engine Coolant................................................................................................................................................................................................................................................. 80 Batteries...................................................................................................................................................................................................................................................... 80 Hydraulic Reservoir and Filter................................................................................................................................................................................................................................. 80 Wire Rope...................................................................................................................................................................................................................................................... 80 Hook Block and Headache Ball................................................................................................................................................................................................................................... 81 Seats and Mirrors.............................................................................................................................................................................................................................................. 81 Seat Belts..................................................................................................................................................................................................................................................... 81 Seat Belt Maintenance...................................................................................................................................................................................................................................... 81 Cleaning Seat Belt Webbing................................................................................................................................................................................................................................. 81 Signal and Running Lights...................................................................................................................................................................................................................................... 81 Service and Parking Brakes..................................................................................................................................................................................................................................... 81 Tires.......................................................................................................................................................................................................................................................... 81 Wheels......................................................................................................................................................................................................................................................... 81 Safety Equipment............................................................................................................................................................................................................................................... 81 Daily Lubrication.............................................................................................................................................................................................................................................. 81 Boom........................................................................................................................................................................................................................................................... 81 Air Cleaner.................................................................................................................................................................................................................................................... 81 Cold Weather Operation............................................................................................................................................................................................................................................. 81 Component Coolant Heater....................................................................................................................................................................................................................................... 82 Radiator Shutters.............................................................................................................................................................................................................................................. 82 Auxiliary Cab Heater........................................................................................................................................................................................................................................... 82 Battery Heater................................................................................................................................................................................................................................................. 83 An in-line battery coolant heater circulates warm coolant under the battery when the temperature is below - 9°C (15°F). The battery coolant heater should be activated 2 hours before starting the crane to allow sufficient time to preheat batteries a....... 83 Air Diverter................................................................................................................................................................................................................................................... 83 Super Capacitor................................................................................................................................................................................................................................................ 83 Operation Below -40°C (-40°F).................................................................................................................................................................................................................................. 83 Crane Warm-up Procedures............................................................................................................................................................................................................................................... 83 Engine............................................................................................................................................................................................................................................................. 84 Transmission....................................................................................................................................................................................................................................................... 84 Hoist.............................................................................................................................................................................................................................................................. 84 Swing Drive and Turntable Bearing.................................................................................................................................................................................................................................. 84 Axles.............................................................................................................................................................................................................................................................. 84 Hydraulic Oil System............................................................................................................................................................................................................................................... 85 Engine Operation................................................................................................................................................................................................................................................... 85 Starting Procedure............................................................................................................................................................................................................................................. 85 Battery Disconnect Switch.................................................................................................................................................................................................................................. 85 Warm Engine.................................................................................................................................................................................................................................................... 85 Cold Engine.................................................................................................................................................................................................................................................... 86 Idling The Engine.............................................................................................................................................................................................................................................. 86 Racing The Engine.............................................................................................................................................................................................................................................. 86 Shutdown Procedure............................................................................................................................................................................................................................................. 86 Transporting the Crane............................................................................................................................................................................................................................................. 86 Battery Disconnect............................................................................................................................................................................................................................................. 87 Crane Travel Operation............................................................................................................................................................................................................................................. 87 Seat Belts..................................................................................................................................................................................................................................................... 87 Traveling — General............................................................................................................................................................................................................................................ 87 Traveling — Towing/Pulling..................................................................................................................................................................................................................................... 88 Traveling — Being Towed/Pulled................................................................................................................................................................................................................................. 89 Traveling on Slopes............................................................................................................................................................................................................................................ 89 Traveling with Elevated Boom................................................................................................................................................................................................................................... 90 Traveling with Boom Extension Erected.......................................................................................................................................................................................................................... 90 7.9 m (26 ft) Boom Extension............................................................................................................................................................................................................................... 90 13.7 m (45 ft) Boom Extension.............................................................................................................................................................................................................................. 90 Extended Travel................................................................................................................................................................................................................................................ 90 Traveling — Forward............................................................................................................................................................................................................................................ 91 Traveling — Reverse............................................................................................................................................................................................................................................ 91 Steering....................................................................................................................................................................................................................................................... 91 Front Wheel Steering....................................................................................................................................................................................................................................... 91 Rear Wheel Steering........................................................................................................................................................................................................................................ 91 Four Wheel Steering........................................................................................................................................................................................................................................ 92 Crabbing................................................................................................................................................................................................................................................... 92 Four-Wheel Drive Operation..................................................................................................................................................................................................................................... 92 Differential Lock Operation (Optional)......................................................................................................................................................................................................................... 92 General.................................................................................................................................................................................................................................................... 92 Operation.................................................................................................................................................................................................................................................. 93 Axle Oscillation Lockouts Operation............................................................................................................................................................................................................................ 93 General Crane Operation............................................................................................................................................................................................................................................ 94 Pump Drive..................................................................................................................................................................................................................................................... 94 Control Lever Operation........................................................................................................................................................................................................................................ 94 Preload Check.................................................................................................................................................................................................................................................. 94 Using Your Load Chart.......................................................................................................................................................................................................................................... 94 Proper Leveling of the Crane................................................................................................................................................................................................................................... 95 Bubble Level Adjustment........................................................................................................................................................................................................................................ 96 Crane Functions.................................................................................................................................................................................................................................................... 96 Using the Outriggers........................................................................................................................................................................................................................................... 96 Setting the Outriggers......................................................................................................................................................................................................................................... 96 Outrigger Monitoring System (OMS) (Optional— Standard in North America)........................................................................................................................................................................................ 97 Engaging the Mid Extend Lock Pin............................................................................................................................................................................................................................... 98 Stowing The Outriggers......................................................................................................................................................................................................................................... 98 Stowing the Mid-Extend Lock Pin................................................................................................................................................................................................................................ 98 Swinging the Boom.............................................................................................................................................................................................................................................. 99 Elevating and Lowering the Boom................................................................................................................................................................................................................................100 Elevating the Boom.........................................................................................................................................................................................................................................100 Lowering the Boom..........................................................................................................................................................................................................................................100 Telescoping the Boom...........................................................................................................................................................................................................................................100 Extending the Boom.........................................................................................................................................................................................................................................100 Retracting the Boom........................................................................................................................................................................................................................................101 Telescope Control Pedal....................................................................................................................................................................................................................................101 Lowering and Raising the Hoist Cable...........................................................................................................................................................................................................................101 Lowering the Cable.........................................................................................................................................................................................................................................101 Raising the Cable..........................................................................................................................................................................................................................................101 Hoist Speed Range Selection....................................................................................................................................................................................................................................101 Operational Aids...................................................................................................................................................................................................................................................101 Rated Capacity Limiter (RCL) System............................................................................................................................................................................................................................101 Control Lever Lockout System...................................................................................................................................................................................................................................102 Stowing and Parking................................................................................................................................................................................................................................................102 Unattended Crane...................................................................................................................................................................................................................................................102 SECTION 4......................................................................................................................................................................................................................................................................103 Set-up And Installation Procedures.........................................................................................................................................................................................................................................103 General................................................................................................................................................................................................................................................................103 Installing Cable On The Hoist..........................................................................................................................................................................................................................................103 Cable Reeving..........................................................................................................................................................................................................................................................104 Boom Cable Reeving.................................................................................................................................................................................................................................................104 Dead-end Rigging/wedge Sockets.........................................................................................................................................................................................................................................107 Installing Wedge And Socket........................................................................................................................................................................................................................................107 Dead-end Rigging...................................................................................................................................................................................................................................................108 Erecting And Stowing The Boom Extension................................................................................................................................................................................................................................109 General Warnings...................................................................................................................................................................................................................................................109 Securing the Boom Extension with Tag Line (Rope)...............................................................................................................................................................................................................109 Erecting...........................................................................................................................................................................................................................................................109 Stowing............................................................................................................................................................................................................................................................115 Setting The Offset.................................................................................................................................................................................................................................................115 Changing Boom Extension From Telescoping Type To Fixed Type........................................................................................................................................................................................................116 Setting The Telescoping Extension Length...........................................................................................................................................................................................................................116 Extending......................................................................................................................................................................................................................................................116 Stowing........................................................................................................................................................................................................................................................116 Counterweights.........................................................................................................................................................................................................................................................116 Fixed Counterweight Description....................................................................................................................................................................................................................................116 Fixed Counterweight Removal........................................................................................................................................................................................................................................116 Fixed Counterweight Installation...................................................................................................................................................................................................................................119 SECTION 5......................................................................................................................................................................................................................................................................121 Lubrication................................................................................................................................................................................................................................................................121 General................................................................................................................................................................................................................................................................121 Environmental Protection...............................................................................................................................................................................................................................................121 Lubrication Intervals..................................................................................................................................................................................................................................................121 Arctic Conditions Below -18°C (0°F)................................................................................................................................................................................................................................122 Arctic Conditions Down To -40°F....................................................................................................................................................................................................................................123 All Weather Package and Lubricants.............................................................................................................................................................................................................................123 Surface Protection For Cylinder Rods...................................................................................................................................................................................................................................125 Wire Rope Lubrication..................................................................................................................................................................................................................................................125 CraneLUBE..........................................................................................................................................................................................................................................................125 Cummins Oil Registration List......................................................................................................................................................................................................................................125 Safety.............................................................................................................................................................................................................................................................125 Steering and Suspension............................................................................................................................................................................................................................................126 Axles..............................................................................................................................................................................................................................................................128 Drive Train........................................................................................................................................................................................................................................................130 Drive Train (continued)............................................................................................................................................................................................................................................132 Outriggers.........................................................................................................................................................................................................................................................134 Turntable..........................................................................................................................................................................................................................................................136 Boom...............................................................................................................................................................................................................................................................138 Boom (continued)...................................................................................................................................................................................................................................................140 Hoist..............................................................................................................................................................................................................................................................142 Hydraulic..........................................................................................................................................................................................................................................................144 Diesel Exhaust Fluid (DEF) Tank....................................................................................................................................................................................................................................146 SECTION 6......................................................................................................................................................................................................................................................................147 Maintenance Checklist......................................................................................................................................................................................................................................................147 General................................................................................................................................................................................................................................................................147 Instructions...........................................................................................................................................................................................................................................................147 Daily or 10 Hour Check List........................................................................................................................................................................................................................................147 Weekly or 50 Hour Check List.......................................................................................................................................................................................................................................148
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