Grove Crane RT 530E Parts Catalog Manual SN 220905 – PDF DOWNLOAD

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Grove Crane RT 530E Parts Catalog Manual SN 220905 – PDF DOWNLOAD

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Grove Crane RT 530E Parts Catalog Manual SN 220905 – PDF DOWNLOAD

Language : English
Pages : 845
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Grove Crane RT 530E Parts Catalog Manual SN 220905 – PDF DOWNLOAD

1 2159910046 BOOM ASSEMBLY 7
6372100048 CYLINDER ASSEMBLY – 6.31″ TELESCOPE 13
(COMPLETE ASSEMBLY)
7926100616 VALVE ASSEMBLY – 17
COUNTERBALANCE
2 2159210005 SHAFT INSTALLATION – 19
BOOM PIVOT
3 2159910007 SHEAVE INSTALLATION – 21
2 OVER 3
6718100009 SHEAVE ASSEMBLY 23
4 2159910050 EXTENSION INSTALLATION – JIB BOOM 25
2159910051 BOOM EXTENSION ASSEMBLY – 29
TELESCOPE
6718100009 SHEAVE ASSEMBLY 33
2159910048 MAST ASSEMBLY 35
(COMPLETE ASSEMBLY)
6718001207 SHEAVE ASSEMBLY 37
6372100052 BOTTLE JACK (MODIFIED) 39
7372100009 CYLINDER ASSEMBLY – 41
BOTTLE JACK
5 2159910015 EXTENSION INSTALLATION – 45
CARRIER
9 9333103668 PAT SYSTEM INSTALLATION 47
9333103668 PAT SYSTEM INSTALLATION 49
KIT INSTALLATION – LMI BOOM
9333103306 LENGTH/ANGLE TRANSDUCER 53
LWG 308
(COMPLETE ASSEMBLY)
9333101437 ROLLER GUIDE ASSEMBLY 55
9333103565 BOX ASSEMBLY – JUNCTION 57
9333102633 FLAG ASSEMBLY – A2B 59
RETAINER
(COMPLETE ASSEMBLY)
9333102765 CONNECTOR ASSEMBLY 61
DUMMY PLUG, 2-PIN
9333103668 PAT SYSTEM INSTALLATION 63
LENGTH/ANGLE TRANSDUCER
LWG308
I
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jun 05, 2014 Rev:
Model Number
RT530E
Serial Number
220905
Item Part Description Page
9333103668 PAT SYSTEM INSTALLATION 65
BOX ASSEMBLY – JUNCTION
9333103668 PAT SYSTEM INSTALLATION 67
A2B RETAINER FLAG ASSEMBLY
9333103668 PAT SYSTEM INSTALLATION 69
LMI SYSTEM KIT INSTALLATION
9333103742 UNIT ASSEMBLY – CENTRAL 73
(COMPLETE ASSEMBLY)
9333103278 CONSOLE ASSEMBLY – 75
VERTICAL, GRAPHIC
9333103668 PAT SYSTEM INSTALLATION 77
CENTRAL UNIT ASSEMBLY, DS350G
9333103668 PAT SYSTEM INSTALLATION 79
CONSOLE ASSEMBLY
9333103668 PAT SYSTEM INSTALLATION 81
AUXILIARY BOOM NOSE KIT
9333103668 PAT SYSTEM INSTALLATION 83
BOOM EXTENSION KIT – LMI
9333102768 JUNCTION BOX ASSEMBLY – 85
80MM X 75MM, PG9 + 2-PIN
9333103668 PAT SYSTEM INSTALLATION 87
BOX ASSEMBLY – JUNCTION
9333102764 JUNCTION BOX ASSEMBLY – 89
W/ 7-SOCKET FEMALE RECEPT.
W/ (2) PG9 + 7-SOCKET FEM.
RECEPT.
9333103668 PAT SYSTEM INSTALLATION 91
BOOM EXTENSION INSTALLATION –
LMI FIXED-OFF
9333103668 PAT SYSTEM INSTALLATION 93
INTERNAL LIGHTBAR KIT
9333103668 PAT SYSTEM INSTALLATION 95
A2B WEIGHT AND CHAIN ASSEMBLY
9333103668 PAT SYSTEM INSTALLATION 99
3RD WRAP LIMIT KIT
9333102343 CONTROL UNIT ASSEMBLY, 101
MWD 100 – THIRD WRAP
RT600C
(COMPLETE ASSEMBLY)
9333102908 MINIMUM LAYER DEVICE, 103
W/ NOTCH IN RING
9333102908 MINIMUM LAYER DEVICE, 105
W/ NOTCH IN RING
II
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jun 05, 2014 Rev:
Model Number
RT530E
Serial Number
220905
Item Part Description Page
9333103668 PAT SYSTEM INSTALLATION 107
CONTROL UNIT ASSEMBLY – MWD100
9333103668 PAT SYSTEM INSTALLATION 109
SENSOR, MINIMUM WRAP W/NOTCH
10 7598100000 INDICATOR INSTALLATION – 111
LOAD MOMENT
9333103306 LENGTH/ANGLE TRANSDUCER 115
LWG 308
(COMPLETE ASSEMBLY)
9333101437 ROLLER GUIDE ASSEMBLY 117
9333103565 BOX ASSEMBLY – JUNCTION 119
9333102633 FLAG ASSEMBLY – A2B 121
RETAINER
(COMPLETE ASSEMBLY)
9333102765 CONNECTOR ASSEMBLY 123
DUMMY PLUG, 2-PIN
11 7598100005 WEIGHT AND CHAIN ASSEMBLY 125
15 7598100003 EXTENSION KIT INSTALLATION – 129
BOOM
9333102768 JUNCTION BOX ASSEMBLY – 131
80MM X 75MM, PG9 + 2-PIN
16 6978100015 BOOM KIT INSTALLATION – 133
LMI
17 6978100037 EXTENSION INSTALLATION – JIB BOOM 135
19 6826100000 SOCKET INSTALLATION – WEDGE 137
7826000640 SOCKET ASSEMBLY – 5/8″ WEDGE 139
(COMPLETE ASSEMBLY)
20 7086100009 HOOK BLOCK ASSEMBLY 141
21 7053100000 BALL ASSEMBLY – OVERHAUL 145
(7.5 TON)
24 7598100001 INDICATOR INSTALLATION – 147
LOAD MOMENT
9333103699 CENTRAL UNIT ASSEMBLY 151
9333103278 CONSOLE ASSEMBLY – 153
VERTICAL, GRAPHIC
24 2159910036 INDICATOR INSTALLATION – 155
BOOM ANGLE
2114900861 POINTER ASSEMBLY 157
25 6978100020 LMI 159
SYSTEM KIT INSTALLATION
III
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jun 05, 2014 Rev:
Model Number
RT530E
Serial Number
220905
Item Part Description Page
SUPERSTRUCTURE
1 2159210020 DRIVE INSTALLATION – TURNTABLE AND 161
6734100001 BOX ASSEMBLY – SWING 163
7632100137 MOTOR ASSEMBLY 165
7576100749 DRIVE ASSEMBLY – SWING 167
2 2159210025 LOCK INSTALLATION – SWING 171
2165210021 LOCK ASSEMBLY – SWING 173
(COMPLETE ASSEMBLY)
3 2159200827 COUNTERWEIGHT INSTALLATION 175
4 6364100002 SWIVEL INSTALLATION – 177
ELECTRIC, WATER AND HYDRAULIC
6364100003 SWIVEL ASSEMBLY – 181
ELECTRIC, WATER AND HYDRAULIC
(NOT AVAILABLE AS ASSEMBLY)
6364002952 SWIVEL ASSEMBLY – 10 PORT HYDRAULIC 185
(COMPLETE ASSEMBLY)
6364002720 SWIVEL ASSEMBLY – 2 PORT WATER 187
(COMPLETE ASSEMBLY)
7753100000 RING ASSEMBLY – SLIP 191
44 CONDUCTOR
(COMPLETE ASSEMBLY)
6 2159610000 VALVE INSTALLATION – CONTROL 195
MAIN AND FUTURE AUXILIARY
7926003924 VALVE ASSEMBLY – DIRECTIONAL 203
CONTROL
7926003934 VALVE ASSEMBLY – 3 STATION 211
LMI LOCKOUT
7926003925 VALVE ASSEMBLY – DIRECTIONAL 217
CONTROL
6372005659 CYLINDER ASSEMBLY – 221
HYDRAULIC MASTER
6372005656 BRAKE BOOSTER AND MASTER 223
CYLINDER ASSEMBLY
7372005657 CYLINDER ASSEMBLY – BRAKE 225
BOOSTER AND MASTER
7 2159601076 HYDRAULIC LINES INSTALLATION – 231
SUPPLY, PRESSURE AND RETURN
7926001894 VALVE ASSEMBLY – RESIDUAL 237
CHECK
(COMPLETE ASSEMBLY)
IV
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jun 05, 2014 Rev:
Model Number
RT530E
Serial Number
220905
Item Part Description Page
8 2159601069 HYDRAULIC LINES INSTALLATION – 239
LIFT
9 2159200693 BEARING BOLT INSTALLATION 241
9 2159601070 HYDRAULIC LINES INSTALLATION – 243
MAIN AND FUTURE AUXILIARY
HOIST
10 2159601067 HYDRAULIC LINES INSTALLATION – 245
TELESCOPE
11 2159601068 HYDRAULIC LINES INSTALLATION – 247
SWING
12 2159601075 HYDRAULIC LINES INSTALLATION – 251
LMI
13 2159601074 HYDRAULIC LINES INSTALLATION – 253
BRAKE
14 6974100021 HOIST INSTALLATION – MAIN 255
7974100005 HOIST ASSEMBLY 259
14 2159601064 HYDRAULIC LINES INSTALLATION – 265
SUPPLY, PRESSURE AND RETURN
15 2159601056 HYDRAULIC LINES INSTALLATION – 267
TELESCOPE WITH FUTURE AUXILIARY HOIST
AUXILIARY HOIST
16 2159601058 HYDRAULIC LINES INSTALLATION – 269
SWING AND SWING BRAKE
17 6974100004 SENSOR INSTALLATION – ROTATION 271
6872001546 ROTATION SENSOR ASSEMBLY 273
6557000687 RESISTOR ASSEMBLY – 6 OHMS 275
6512002720 HARNESS ASSEMBLY – 277
ROTATION SENSOR
17 2159601060 HYDRAULIC LINES INSTALLATION – 279
MAIN AND FUTURE AUXILIARY
HOIST
18 2159601059 HYDRAULIC LINES INSTALLATION – 281
LIFT
19 2159601062 HYDRAULIC LINES INSTALLATION – 283
STEER
20 2159601063 HYDRAULIC LINES INSTALLATION – 285
THROTTLE
21 2159210000 MIRROR INSTALLATION – HOIST 287
23 2159210001 CYLINDER INSTALLATION – LIFT 289
V
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jun 05, 2014 Rev:
Model Number
RT530E
Serial Number
220905
Item Part Description Page
6372100042 CYLINDER ASSEMBLY – 9″ 291
LIFT
28 2159310007 MIRROR INSTALLATION 293
30 2159210018 COVER INSTALLATION – VALVE 295
31 2159210028 COUNTERWEIGHT INSTALLATION 297
33 6978100136 KIT INSTALLATION – 299
3RD WRAP LIMIT
SUPERSTRUCTURE CAB
1 6245100066 CAB INSTALLATION 301
6245100275 CAB ASSEMBLY 307
6245100068 CAB SECTION 317
7498000954 SKYLIGHT ASSEMBLY – SLIDING 319
7498000885 WINDOW ASSEMBLY – REAR 321
(COMPLETE ASSEMBLY)
6246100045 CABLE ASSEMBLY 323
(COMPLETE ASSEMBLY)
7683000067 VALVE ASSEMBLY – TREADLE 325
7425000659 FAN ASSEMBLY – 12 VOLT CAB 327
(COMPLETE ASSEMBLY)
2 6798100009 SEAT INSTALLATION – CONTROL 329
6798100011 SEAT ASSEMBLY – 331
SINGLE AXIS CONTROL
WITHOUT AUXILIARY HOIST CONTROL
7926003043 CONTROLLER ASSEMBLY – 335
SINGLE AXIS
6512100038 HARNESS ASSEMBLY – SEAT 339
3 6001100006 ACOUSTICS INSTALLATION 341
8 6245100065 CONSOLE INSTALLATION – FRONT 343
6245100088 CONSOLE ASSEMBLY – FRONT 345
6512100118 HARNESS ASSEMBLY – FRONT 353
CONSOLE
9 6978100160 ELECTRICAL SYSTEM INSTALLATION 357
(CAB)
6679100021 PANEL ASSEMBLY – RELAY 361
6512100117 HARNESS ASSEMBLY – RELAY 363
10 6593100000 LEVER INSTALLATION – 365
360 DEGREE
VI
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jun 05, 2014 Rev:
Model Number
RT530E
Serial Number
220905
Item Part Description Page
11 6515100001 HEATER INSTALLATION 367
7515000875 HEATER ASSEMBLY – HOT WATER 369
12 VOLT
13 6942100001 SCREEN INSTALLATION – SUN 371
22 6245100048 COVER INSTALLATION – REAR CAB 373
23 6245100090 PEDAL INSTALLATION – 375
BRAKE
24 6245100094 SHIFTER INSTALLATION – 379
TRANSMISSION
25 6245100099 ROD INSTALLATION – LOCK PIN 381
32 6978100030 ELECTRICAL SYSTEM INSTALLATION 385
(SUPERSTRUCTURE)
6512100021 HARNESS ASSEMBLY – 389
SUPERSTRUCTURE
LOWERWORKS/CARRIER
1 2159110039 FRAME ASSEMBLY – CARRIER 393
2 2159110033 BEAM INSTALLATION – OUTRIGGER 395
2159110032 BEAM ASSEMBLY – OUTRIGGER 399
7372006100 CYLINDER ASSEMBLY – 4″ OUTRIGGER JACK 401
(COMPLETE ASSEMBLY)
6372006104 CYLINDER ASSEMBLY – 2 1/2″ 403
OUTRIGGER EXTEND
7372100085 CYLINDER ASSEMBLY – 2 1/2″ O/R EXTENSION 405
(COMPLETE ASSEMBLY)
3 2159110029 FENDER INSTALLATION 407
4 2159810020 HOOD INSTALLATION – ENGINE 409
5 2159110024 FLOAT INSTALLATION – OUTRIGGER 413
6458100000 FLOAT ASSEMBLY – OUTRIGGER 415
(COMPLETE ASSEMBLY)
6 2159100904 LIGHTS INSTALLATION – EXTERIOR 417
6581100007 LIGHT ASSEMBLY – TURNSIGNAL 419
6581100008 LIGHT ASSEMBLY – STOP 421
7 2159110016 TIE DOWN INSTALLATION – 423
HOOK BLOCK
8 2159110035 COVER INSTALLATION – BATTERY 425
11 2159100686 MIRROR INSTALLATION – REAR 427
VIEW
VII
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jun 05, 2014 Rev:
Model Number
RT530E
Serial Number
220905
Item Part Description Page
12 2159110043 EXTENSION INSTALLATION – STEP 429
30 6978004662 ELECTRICAL SYSTEM INSTALLATION 433
6512003160 HARNESS ASSEMBLY – CARRIER 439
40 2159110000 TANK INSTALLATION – HYDRAULIC 443
7437100219 FILTER ASSEMBLY – RETURN 447
(COMPLETE ASSEMBLY)
41 2159601079 VALVE INSTALLATION – HYDRAULIC 451
7926003921 VALVE ASSEMBLY – OUTRIGGER CONTROL 453
4 SECTION
(COMPLETE ASSEMBLY)
7926003920 VALVE ASSEMBLY – SELECTOR 459
OUTRIGGER AND REAR STEER
7926003922 VALVE ASSEMBLY – 463
DOUBLE SOLENOID
(COMPLETE ASSEMBLY)
7926003866 VALVE ASSEMBLY – PARK BRAKE 465
(COMPLETE ASSEMBLY)
7926100583 VALVE ASSEMBLY – SELECTOR 467
6872100000 SWITCH ASSEMBLY – PRESSURE 469
( NORMALLY CLOSED )
(COMPLETE ASSEMBLY)
42 2159601082 HYDRAULIC LINES INSTALLATION – 473
OUTRIGGER
43 2159610020 HYDRAULIC LINES INSTALLATION – 477
CARRIER
44 2159601084 HYDRAULIC LINES – REAR 481
AXLE LOCKOUT
45 2159610018 HYDRAULIC LINES INSTALLATION – 483
SERVICE BRAKE
46 2159601087 HYDRAULIC LINES INSTALLATION – 485
REAR STEER
48 2159601088 HYDRAULIC LINES INSTALLATION – 487
FRONT STEER
60 2159700598 AXLE INSTALLATION – REAR 489
7049002027 AXLE ASSEMBLY – DRIVE/STEER 493
7049002027 AXLE ASSEMBLY – DRIVE/STEER 495
7049002027 AXLE ASSEMBLY – DRIVE/STEER 499
7049002027 AXLE ASSEMBLY – DRIVE/STEER 503
7049002027 AXLE ASSEMBLY – DRIVE/STEER 507
VIII
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jun 05, 2014 Rev:
Model Number
RT530E
Serial Number
220905
Item Part Description Page
7049002027 AXLE ASSEMBLY – DRIVE/STEER 509
7372006106 CYLINDER ASSEMBLY – 2 1/2″ STEER 511
( ALSO USED AS A CAB TILT CYLINDER )
(COMPLETE ASSEMBLY)
7372006107 CYLINDER ASSEMBLY – 5″ LOCKOUT 513
(COMPLETE ASSEMBLY)
61 2159500534 AXLE INSTALLATION – FRONT 515
7049002027 AXLE ASSEMBLY – DRIVE/STEER 517
7049002027 AXLE ASSEMBLY – DRIVE/STEER 519
7049002027 AXLE ASSEMBLY – DRIVE/STEER 523
7049002027 AXLE ASSEMBLY – DRIVE/STEER 527
7049002027 AXLE ASSEMBLY – DRIVE/STEER 531
7049002027 AXLE ASSEMBLY – DRIVE/STEER 533
7372006106 CYLINDER ASSEMBLY – 2 1/2″ STEER 535
( ALSO USED AS A CAB TILT CYLINDER )
(COMPLETE ASSEMBLY)
62 6970003421 TIRE AND WHEEL INSTALLATION 537
20.5 X 25
6970100151 TIRE AND WHEEL ASSEMBLY 539
20.5 X 25 GENERAL
6970100153 WHEEL & DISC ASSY 541
6970100151 TIRE AND WHEEL ASSEMBLY 543
20.5 X 25 GENERAL
6970100153 WHEEL & DISC ASSY 545
63 2159810007 DRIVELINE INSTALLATION 547
7364100004 DRIVELINE ASSEMBLY – 7C SLIP 549
7364100005 DRIVELINE ASSEMBLY – 7C SLIP 551
75 2159801104 ENGINE INSTALLATION 555
2159801105 ENGINE ASSEMBLY 557
7904000798 TRANSMISSION ASSEMBLY 565
7904000798 TRANSMISSION ASSEMBLY 569
CONVERTER HOUSING GROUP
7904000798 TRANSMISSION ASSEMBLY 571
TRANSMISSION CASE AND
COVER GROUP
7904000798 TRANSMISSION ASSEMBLY 575
TURBINE SHAFT, STATOR SUPPORT
AND OIL BAFFLE GROUP
IX
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jun 05, 2014 Rev:
Model Number
RT530E
Serial Number
220905
Item Part Description Page
7904000798 TRANSMISSION ASSEMBLY 577
DRIVE PLATE GROUP
7904000798 TRANSMISSION ASSEMBLY 579
TORQUE CONVERTER GROUP
7904000798 TRANSMISSION ASSEMBLY 581
AUXILIARY PUMP DRIVE GROUP
7904000798 TRANSMISSION ASSEMBLY 583
CHARGING PUMP DRIVE
7904000798 TRANSMISSION ASSEMBLY 585
FORWARD SHAFT GROUP
7904000798 TRANSMISSION ASSEMBLY 587
REVERSE AND SECOND SHAFT
GROUP, THREE SPEED
7904000798 TRANSMISSION ASSEMBLY 591
REVERSE IDLER GROUP
7904000798 TRANSMISSION ASSEMBLY 593
LOW SHAFT GROUP
7904000798 TRANSMISSION ASSEMBLY 595
THIRD SHAFT CLUTCH GROUP
7904000798 TRANSMISSION ASSEMBLY 597
IDLER SHAFT GROUP
7904000798 TRANSMISSION ASSEMBLY 599
SIX SPEED OUTPUT SHAFT GROUP
REAR DISCONNECT – AIR ACTUATED
7904000798 TRANSMISSION ASSEMBLY 603
HI AND LOW RANGE SHIFT
CONTROL GROUP, AIR ACTUATED
7904000798 TRANSMISSION ASSEMBLY 605
CHARGING PUMP AND FILTER
ASSEMBLY GROUP
7904000798 TRANSMISSION ASSEMBLY 607
SIX SPEED ELECTRIC CONTROL
VALVE MOUNTING GROUP
9904109626 CONTROL VALVE ASSY 609
7904000798 TRANSMISSION ASSEMBLY 613
ELECTRIC CONTROL VALVE
ASSEMBLY
9904109626 CONTROL VALVE ASSY 617
7722001134 PUMP ASSEMBLY – GEAR 621
7722001133 PUMP ASSEMBLY – PIGGYBACK 623
(COMPLETE ASSEMBLY)
X
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jun 05, 2014 Rev:
Model Number
RT530E
Serial Number
220905
Item Part Description Page
7188000739 CALIPER ASSEMBLY – DISC BRAKE 625
BRAKE
7009000018 CHAMBER ASSEMBLY – BRAKE 627
7372002534 CYLINDER ASSEMBLY – THROTTLE 629
(COMPLETE ASSEMBLY)
6978004661 ELECTRICAL SYSTEM INSTALLATION 633
– ENGINE
6512003159 HARNESS ASSEMBLY – ENGINE 635
7926100579 VALVE ASSEMBLY – 4-WAY 639
SOLENOID
(COMPLETE ASSEMBLY)
76 2159801106 RADIATOR INSTALLATION 641
2159810002 RADIATOR ASSEMBLY 643
7726191154 RADIATOR ASSEMBLY 645
2159810010 TANK INSTALLATION – SURGE 647
77 2159810018 TANK INSTALLATION – FUEL 649
7880100001 TANK ASSEMBLY – FUEL 653
78 2159100894 BATTERY INSTALLATION 655
79 2159810019 EXHAUST SYSTEM INSTALLATION 657
80 2159801108 INTAKE INSTALLATION – AIR 659
7304100002 CLEANER ASSEMBLY – AIR 661
(COMPLETE ASSEMBLY)
83 2159801110 FILTER INSTALLATION – COOLANT 663
LOOSE SHIP ITEMS
7 6780000010 ROPE, MANILA
SPECS/SCHEMATICS
1 6294100044 ELECTRICAL SCHEMATIC
2 6294014522 HYDRAULIC SCHEMATIC
DECALS
0 RT530E DECAL MISCELLANEOUS DECALS 665
1 6376100050 DECAL INSTALLATION – RT530E 673

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PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.V