Grove Crane RT 765E-2 Operator Manual 438-00 – PDF DOWNLOAD

Description

Grove Crane RT 765E-2 Operator Manual 438-00 – PDF DOWNLOAD

FILE DETAILS:

Grove Crane RT 765E-2 Operator Manual 438-00 – PDF DOWNLOAD

Language : English
Pages : 136
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Grove Crane RT 765E-2 Operator Manual 438-00 – PDF DOWNLOAD

INTRODUCTION:

• This Operator Manual provides important information for the operator of the Model RT765E-2 Grove
  Crane.
• The rough terrain crane incorporates an all welded steel frame, using planetary drive axles to
  provide four-wheel drive. Axle steering is accomplished utilizing hydraulic steer cylinders. The
  engine is mounted at the rear of the crane and provides motive power through a six speed forward
  and reverse transmission. Hydraulic, double box, sliding beam outriggers are integral with the
  frame.
• The carrier frame incorporates an integral fifth wheel, to which the rear axle is mounted, to
  provide axle oscillation. Axle oscillation lockout is automatic when the superstructure rotates
  from the travel position.
• The superstructure is capable of 360° rotation in either direction. All crane functions are
  controlled from the fully- enclosed cab mounted on the superstructure. The crane is equipped with a
  four-section, full power, sequenced and synchronized boom. Additional reach is obtained by
  utilizing an optional swingaway boom extension. Lifting is provided
  by a main hoist and an optional auxiliary hoist.

TABLE OF CONTENTS:

Grove Crane RT 765E-2 Operator Manual 438-00 – PDF DOWNLOAD

Table of Contents......................................................................................  5
Introduction........................................................................................... 11
	General............................................................................................ 11
		Customer Support............................................................................... 11
	Noise/vibration test results....................................................................... 11
		Noise Level Test Results....................................................................... 11
		Vibration Level Test Results................................................................... 11
	Serial Number Location............................................................................. 11
Safety Information..................................................................................... 15
	Safety Messages.................................................................................... 15
		General........................................................................................ 15
		Safety Alert Symbol............................................................................ 15
		Signal Words................................................................................... 16
	General............................................................................................ 16
	Operator’s Information............................................................................. 16
	Operational Aids................................................................................... 17
	Operator’s Qualifications.......................................................................... 17
	Crane Stability/Structural Strength................................................................ 18
	Load Charts........................................................................................ 19
	Work Site.......................................................................................... 20
	Lifting Operations................................................................................. 20
	Counterweight...................................................................................... 21
	Outrigger Lift Off................................................................................. 21
	Multiple Crane Lifts............................................................................... 22
	Load Moment Indication (LMI) Systems............................................................... 22
	Two-Blocking....................................................................................... 22
	Work Area Definition System (WADS) Lockout......................................................... 23
	Electrocution Hazard............................................................................... 23
		Set-Up and Operation........................................................................... 24
		Electrocution Hazard Devices................................................................... 24
		Electrical Contact............................................................................. 25
		Special Operating Conditions and Equipment..................................................... 25
	Crushing Hazards................................................................................... 26
	Personnel Handling................................................................................. 26
	Travel Operation................................................................................... 27
	Accidents.......................................................................................... 28
	Environmental Protection........................................................................... 28
	Maintenance........................................................................................ 28
		Service and Repairs............................................................................ 29
		Lubrication.................................................................................... 29
		Tires.......................................................................................... 29
		Wire Rope...................................................................................... 29
		Sheaves........................................................................................ 30
		Batteries...................................................................................... 31
		Engine......................................................................................... 31
	Work Practices..................................................................................... 31
		Crane Access................................................................................... 31
		Job Preparation................................................................................ 31
		Working........................................................................................ 32
		Lifting........................................................................................ 32
		Hand Signals................................................................................... 33
	Transporting the Crane............................................................................. 34
	Shut-Down.......................................................................................... 34
	Boom Extension/Jib................................................................................. 34
	Cold Weather Operation............................................................................. 34
	Temperature Effects on Hydraulic Cylinders......................................................... 35
	Overload Inspection................................................................................ 37
		Boom Inspection................................................................................ 38
		Superstructure Inspection...................................................................... 40
		Carrier Inspection............................................................................. 42
Operating Controls and Procedures...................................................................... 45
	Controls and Indicators............................................................................ 46
	Steering column.................................................................................... 46
		Turn Signal Lever and Windshield Wiper/ Washer/Headlight /Horn Controls........................ 47
		Steering Column Tilt Lever..................................................................... 47
		Park Brake Control Switch...................................................................... 47
		Headlights Switch.............................................................................. 47
		Drive Axle Selector Switch..................................................................... 47
		Hazard Lights Switch........................................................................... 47
		Engine Diagnostics Switches.................................................................... 47
		Ignition Switch................................................................................ 48
		Transmission Shift Lever....................................................................... 48
	Cab Overhead Controls.............................................................................. 48
		Skylight Window Latch.......................................................................... 48
		Skylight Wiper and Wiper Motor................................................................. 48
		Skylight Sunscreen............................................................................. 49
		Dome Light..................................................................................... 49
		Cab Circulating Fan............................................................................ 49
		Right Side Window Latch........................................................................ 49
	Overhead Control Panel............................................................................. 49
		Heater/Air Conditioner Fan Switch.............................................................. 49
		Heater Control Switch.......................................................................... 49
		Air Conditioner Switch......................................................................... 49
		Skylight Wiper Switch.......................................................................... 49
		Panel Dimmer Switch............................................................................ 49
		Work Lights Switch............................................................................. 49
		Boom Lights Switch (Optional).................................................................. 49
		Crane Function Power Switch.................................................................... 49
		DPF Regeneration Switch (Tier 4 Engines Only).................................................. 50
	Steering Column Indicator and Gauge Display........................................................ 51
		Swing Brake Engaged............................................................................ 52
		Parking Brake Engaged.......................................................................... 52
		Light Malfunction.............................................................................. 52
		Emergency Stop................................................................................. 52
		Hydraulic Oil High Temperature................................................................. 52
		Transmission Warning........................................................................... 52
		Low Steer Pressure (Optional on CE Units)...................................................... 52
		Left Turn Signal Indicator..................................................................... 52
		Low Brake Pressure............................................................................. 52
		Electronic Module Indicator.................................................................... 52
		Electronic System Diagnostic................................................................... 52
		LCD Display.................................................................................... 53
		Engine Stop.................................................................................... 53
		Engine Warning................................................................................. 53
		Diesel Particulate Filter (Tier 4 Engines Only)................................................ 53
		Right Turn Signal Indicator.................................................................... 54
		Inhibit Regeneration........................................................................... 54
		Diesel Exhaust Fluid (Tier 4 Engines—2014 and Later Only)...................................... 54
		High Exhaust System Temperature................................................................ 54
		Engine Wait-to-Start........................................................................... 54
		Four-Wheel Drive Engaged....................................................................... 54
		Axle Differential Locked....................................................................... 54
		Rear Wheels Not Centered Indicator............................................................. 54
		Engine Coolant Temperature Gauge............................................................... 54
		Fuel Gauge..................................................................................... 54
		Low Fuel Level................................................................................. 55
		Battery Charge Indicator....................................................................... 55
		Voltmeter...................................................................................... 55
		Tachometer..................................................................................... 55
	Control Seat Assembly (Single Axis)................................................................ 56
		Main Hoist Control (Single Axis Option)........................................................ 56
		Boom Lift Control (Single Axis Option)......................................................... 56
		Boom Lift and Main Hoist Control Lever (Dual Axis Option — Not Shown).......................... 56
		Main Hoist Speed Selector Switch............................................................... 56
		Telescope or Auxiliary Hoist Control (Single Axis Option)...................................... 57
		Swing Control (Single Axis Option)............................................................. 57
		Swing and Telescope or Swing and Auxiliary Hoist Control Lever (Dual Axis Option—Not Shown).... 57
		Auxiliary Hoist Speed Selector Switch (Optional)............................................... 57
		Rear Steer Switch.............................................................................. 57
		Swing Brake Control Switch..................................................................... 57
		Axle Differential Lock Control Switch (Optional)............................................... 58
		Cab Door Release............................................................................... 58
		Seat Back Adjustment........................................................................... 58
		A/C Heater, Climate Control.................................................................... 58
		Seat Slide Lever............................................................................... 58
		Seat Frame Slide Lever......................................................................... 58
		Armrest Adjustment............................................................................. 58
		Hoist Rotation Indicators...................................................................... 58
		Hydraulic Boost Switch......................................................................... 58
		Armrest Switch (Not Shown)..................................................................... 58
		Seat Switch (Not Shown)........................................................................ 58
	Side Control Panel................................................................................. 59
		Load Moment Indicating (LMI) and Work Area Definition System Control Panel..................... 59
		LMI Bypass Switch.............................................................................. 59
		Emergency Stop Switch.......................................................................... 59
		Transmission Oil Temperature Gauge............................................................. 59
		Turntable Pin Swing Lock Control............................................................... 60
		12V Receptacle................................................................................. 60
		Diagnostic Connector........................................................................... 60
		Bubble Level Indicator......................................................................... 60
		Hoist Third Wrap Indicator (Optional—Standard on CE)........................................... 60
		-20°F (-29°C) Indicator (Optional)............................................................. 60
		Ambient Temperature LED Indicator.............................................................. 60
	Outrigger Control.................................................................................. 60
	Foot Pedal Controls................................................................................ 61
		360° Swing Lock Pedal.......................................................................... 61
		Swing Brake Pedal.............................................................................. 61
		Telescope Control Foot Pedal (Optional)........................................................ 61
		Service Brake Foot Pedal....................................................................... 61
		Foot Throttle Pedal............................................................................ 61
	Miscellaneous Controls and Indicators.............................................................. 62
		Fuse Panel..................................................................................... 62
		Buzzer......................................................................................... 62
		LMI Emergency Override Switch (not used on CE cranes).......................................... 62
		LMI Internal Light Bar (Optional).............................................................. 62
		Strobe Light or Beacon (Optional) (Not Shown).................................................. 62
		Backup Alarm (Not Shown)....................................................................... 62
		Emergency Exit................................................................................. 62
	Operating Procedures............................................................................... 62
		Pre-Starting Checks............................................................................ 62
		Cold Weather Operation......................................................................... 63
		Engine Operation............................................................................... 63
		Crane Travel Operation......................................................................... 65
		General Crane Operation........................................................................ 71
		Stowing and Parking............................................................................ 76
		Unattended Crane............................................................................... 77
Set-Up and Installation................................................................................ 79
	General............................................................................................ 79
	Accessing the Hoist area (Fixed counterweight units only).......................................... 79
		Travel Configuration........................................................................... 79
		Working Position............................................................................... 80
	Installing Cable on the Hoist...................................................................... 80
	Cable Reeving...................................................................................... 80
	Dead-End Rigging/Wedge Sockets..................................................................... 81
		Installing Wedge and Socket.................................................................... 81
	Erecting and Stowing the Bi-fold Boom Extension.................................................... 87
		Erecting....................................................................................... 87
		Stowing the Swing-Away Boom Extension.......................................................... 93
		Setting the Folding Swingaway Offset........................................................... 95
	Erecting and Stowing the Bi-fold Boom Extension with the 20 ft (6.1 m) Insert...................... 95
		Erecting....................................................................................... 95
		Stowing........................................................................................ 97
	Counterweights..................................................................................... 98
		Description.................................................................................... 98
		Maintenance.................................................................................... 98
	Removable Counterweight (Optional).................................................................101
		Removal........................................................................................101
		Installation...................................................................................101
Lubrication............................................................................................103
	General............................................................................................103
	Environmental Protection...........................................................................103
	Lubrication Intervals..............................................................................103
	Standard Lubricants................................................................................104
	Arctic Conditions..................................................................................105
		Below 0°F (-18°C)..............................................................................105
		Down to -40°F (-40°C)..........................................................................105
		Surface Protection for Cylinder Rods...........................................................106
	Wire Rope Lubrication..............................................................................106
	Lubrication Points.................................................................................107
		CraneLUBE......................................................................................107
		Safety.........................................................................................107
		Steering and Suspension........................................................................108
		Axles..........................................................................................110
		Drive Train....................................................................................112
		Drive Train (continued)........................................................................114
		Turntable......................................................................................116
		Outriggers.....................................................................................118
		Boom...........................................................................................120
		Boom (continued)...............................................................................122
		Boom (continued)...............................................................................124
		Hoist..........................................................................................126
		Hydraulic......................................................................................128
Maintenance Checklist..................................................................................131
	General............................................................................................131
	Instructions.......................................................................................131
		Daily or 10 Hour Check List....................................................................131
		Weekly or 50 Hour Check List...................................................................132
Alphabetical Index.....................................................................................133

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PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V