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Grove Crane RT 880E Operator Manual 355-10 – PDF DOWNLOAD
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Description
Grove Crane RT 880E Operator Manual 355-10 – PDF DOWNLOAD
FILE DETAILS:
Grove Crane RT 880E Operator Manual 355-10 – PDF DOWNLOAD
Language : English
Pages : 158
Downloadable : Yes
File Type : PDF
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DESCRIPTION:
Grove Crane RT 880E Operator Manual 355-10 – PDF DOWNLOAD
INTRODUCTION:
GENERAL:
- This manual has been compiled to assist you in properly operating and maintaining your Grove Crane.
- Before placing the crane in service, take time to thoroughly familiarize yourself with the contents
of this manual. After all sections have been read and understood, retain the manual for future
reference in a readily accessible location in the crane. - This Grove crane has been designed for maximum performance with minimum maintenance. With
proper care, years of trouble-free service can be expected. - Constant improvement and engineering progress makes it necessary that we reserve the right to make
specification and equipment changes without notice. - Engine operating procedures and routine maintenance procedures are supplied in a separate manual
with each crane, and should be referred to for detailed information. - Information in this manual does not replace federal, state, or local regulations, safety codes, or
insurance requirements.
SAFETY INFORMATION:
General:
- The importance of safe operation and maintenance cannot be over emphasized. Carelessness or neglect on the part of operators, job supervisors and planners, rigging personnel, and job site workers can result in their death or injury and costly damage to the crane and property.
- To alert personnel to hazardous operating practices and maintenance procedures, safety messages are used throughout the manual. Each safety message contains a safety alert symbol and a signal word to identify the hazard’s degree of seriousness.
- It is impossible to compile a list of safety precautions covering all situations. However, there
are basic principles that MUST be followed during your daily routine. Safety is YOUR PRIMARY
RESPONSIBILITY, since any piece of equipment is only as safe AS THE PERSON AT THE
CONTROLS. - This information has been provided to assist in promoting a safe working atmosphere for yourself and those around you. It is not meant to cover every conceivable circumstance which could arise. It is intended to present basic safety precautions that should be followed in daily operation
- Because you, the operator, are the only part of the crane that can think and reason, your
responsibility is not lessened by the addition of operational aids or warning devices. Indeed, you
must guard against acquiring a false sense of security when using them. They are there to assist,
not direct the operation. Operational aids or warning devices can be mechanical, electrical,
electronic, or a combination thereof. They are subject to failure or misuse and should not be
relied upon in place of good operating practices. - You, the operator, are the only one who can be relied upon to assure the safety of yourself and
those around you. Be a PROFESSIONAL and follow the RULES of SAFETY. - REMEMBER, failure to follow just one safety precaution could cause an accident that results in
death or serious injury to personnel or damage to equipment. You are responsible for the safety of
yourself and those around you.
TABLE OF CONTENTS:
Grove Crane RT 880E Operator Manual 355-10 – PDF DOWNLOAD
TABLE OF CONTENTS.......................................................................................... 5 SECTION 1.................................................................................................. 11 Introduction........................................................................................... 11 Customer Support................................................................................... 11 New Owners..................................................................................... 11 General............................................................................................ 11 Noise/Vibration Test Results....................................................................... 12 Noise Level Test Results....................................................................... 12 Vibration Level Test Results................................................................... 12 Serial Number Location............................................................................. 12 List of Specifications............................................................................. 17 General........................................................................................ 17 Dimensions..................................................................................... 17 Capacities..................................................................................... 17 Torque Converter/Transmission.................................................................. 17 Engine......................................................................................... 17 Cummins QSB6.7............................................................................. 17 Axles.......................................................................................... 17 Brakes......................................................................................... 17 Wheels and Tires............................................................................... 17 Swing Gearbox.................................................................................. 17 Boom........................................................................................... 17 Swivel Assembly................................................................................ 17 Hydraulic Pumps................................................................................ 18 Pump #1.................................................................................... 18 Pump #2.................................................................................... 18 Hoists..................................................................................... 18 SECTION 2.................................................................................................. 19 Safety Precautions..................................................................................... 19 Safety Messages.................................................................................... 19 General........................................................................................ 19 Safety Alert Symbol............................................................................ 20 Signal Words................................................................................... 20 General............................................................................................ 20 Accidents.......................................................................................... 20 Operator Information............................................................................... 20 Operator Qualifications............................................................................ 21 Operational Aids................................................................................... 22 Rated Capacity Limiter (RCL) Systems (If Equipped)............................................. 22 Anti-Two-Blocking Device....................................................................... 22 Working Area Limiter (If Equipped)............................................................. 23 Crane Stability/Structural Strength................................................................ 23 Load Charts.................................................................................... 24 Work Site...................................................................................... 24 Wind Forces.................................................................................... 24 Lifting Operations............................................................................. 25 Counterweight.................................................................................. 26 Outrigger Lift Off............................................................................. 26 Multiple Crane Lifts........................................................................... 26 Pile Driving and Extracting........................................................................ 27 Crane Equipment................................................................................ 27 Crane Inspection............................................................................... 27 Electrocution Hazard............................................................................... 27 Set-Up and Operation........................................................................... 29 Electrocution Hazard Devices................................................................... 29 Electrical Contact............................................................................. 30 Special Operating Conditions and Equipment..................................................... 30 Personnel Handling................................................................................. 30 Environmental Protection........................................................................... 31 Maintenance........................................................................................ 31 Service and Repairs............................................................................ 32 Lubrication.................................................................................... 33 Tires.......................................................................................... 33 Wire Rope...................................................................................... 33 Sheaves........................................................................................ 34 Batteries...................................................................................... 35 Engine......................................................................................... 35 Transporting the Crane............................................................................. 35 Travel Operation................................................................................... 36 Work Practices..................................................................................... 37 Personal Considerations........................................................................ 37 Crane Access................................................................................... 37 Job Preparation................................................................................ 37 Working........................................................................................ 37 Lifting........................................................................................ 38 Hand Signals................................................................................... 39 Boom Extension..................................................................................... 41 Parking and Securing............................................................................... 41 Shut-Down.......................................................................................... 41 Cold Weather Operation............................................................................. 41 Temperature Effects on Hook Blocks................................................................. 42 Temperature Effects on Hydraulic Cylinders......................................................... 42 Model specific Information......................................................................... 43 Access Platform Hand Rail...................................................................... 44 Overload Inspection................................................................................ 44 Boom Inspection................................................................................ 45 Superstructure Inspection...................................................................... 47 Carrier Inspection............................................................................. 49 SECTION 3.................................................................................................. 51 Operating Controls and Procedures...................................................................... 51 Controls and Indicators............................................................................ 52 Steering column.................................................................................... 52 Turn Signal Lever and Windshield Wiper/ Washer/Headlight /Horn Controls........................ 53 Steering Column Tilt Lever..................................................................... 53 Park Brake Control Switch...................................................................... 53 Headlights Switch.............................................................................. 53 Drive Axle Selector Switch..................................................................... 53 Hazard Lights Switch........................................................................... 53 Engine Diagnostics Switches.................................................................... 53 Engine Diagnostic and Engine Speed Control Switches............................................ 54 Engine Diagnostic/Speed Control Switch..................................................... 54 Increment/Decrement Switch................................................................. 54 Ignition Switch................................................................................ 54 Transmission Shift Lever....................................................................... 54 Cab Overhead Controls.............................................................................. 55 Skylight Window Latch.......................................................................... 55 Skylight Wiper and Wiper Motor................................................................. 55 Skylight Sunscreen............................................................................. 55 Dome Light..................................................................................... 55 Cab Circulating Fan............................................................................ 55 Right Side Window Latch........................................................................ 55 Overhead Control Panel............................................................................. 55 Heater/Air Conditioner Fan Switch.............................................................. 55 Heater Control Switch.......................................................................... 55 Air Conditioner Switch......................................................................... 56 Skylight Wiper Switch.......................................................................... 56 Panel Dimmer Switch............................................................................ 56 Work Lights Switch............................................................................. 56 Boom Lights Switch (Optional).................................................................. 56 Crane Function Power Switch.................................................................... 56 DPF Regeneration Switch (Tier 4 Engines Only).................................................. 57 Steering Column Indicator and Gauge Display........................................................ 58 Swing Brake Engaged............................................................................ 59 Parking Brake Engaged.......................................................................... 59 Light Malfunction.............................................................................. 59 Emergency Stop................................................................................. 59 Hydraulic Oil High Temperature................................................................. 59 Transmission Warning........................................................................... 59 Low Steer Pressure (Optional on CE Units)...................................................... 59 Left Turn Signal Indicator..................................................................... 59 Low Brake Pressure............................................................................. 59 Electronic Module Indicator.................................................................... 59 Electronic System Diagnostic................................................................... 59 LCD Display.................................................................................... 60 Engine Stop.................................................................................... 60 Engine Warning................................................................................. 60 Diesel Particulate Filter (Tier 4 Engines Only)................................................ 60 Right Turn Signal Indicator.................................................................... 60 Inhibit Regeneration........................................................................... 60 Diesel Exhaust Fluid (Tier 4 Engines—2014 and Later Only)...................................... 61 High Exhaust System Temperature................................................................ 61 Engine Wait-to-Start........................................................................... 61 Four-Wheel Drive Engaged....................................................................... 61 Axle Differential Locked....................................................................... 61 Rear Wheels Not Centered Indicator............................................................. 61 Engine Coolant Temperature Gauge............................................................... 61 Fuel Gauge..................................................................................... 62 Low Fuel Level................................................................................. 62 Battery Charge Indicator....................................................................... 62 Voltmeter...................................................................................... 62 Tachometer..................................................................................... 62 Control Seat Assembly - Single Axis................................................................ 63 Main Hoist Control (Single Axis Option)........................................................ 63 Boom Lift Control (Single Axis Option)......................................................... 63 Boom Lift and Main Hoist Control Lever (Dual Axis Option — Not Shown).......................... 63 Main Hoist Speed Selector Switch............................................................... 63 Telescope or Auxiliary Hoist Control (Single Axis Option)...................................... 64 Swing Control (Single Axis Option)............................................................. 64 Swing and Telescope or Swing and Auxiliary Hoist Control Lever (Dual Axis Option—Not Shown).... 64 Auxiliary Hoist Speed Selector Switch (Optional)............................................... 64 Rear Steer Switch.............................................................................. 64 Swing Brake Control Switch..................................................................... 64 Axle Differential Lock Control Switch (Optional)............................................... 65 Cab Door Release............................................................................... 65 Seat Back Adjustment........................................................................... 65 A/C Heater, Climate Control.................................................................... 65 Seat Slide Lever............................................................................... 65 Seat Frame Slide Lever......................................................................... 65 Armrest Adjustment............................................................................. 65 Hoist Rotation Indicators...................................................................... 65 Cab Tilt Switch................................................................................ 65 Two-Speed Swing Switch......................................................................... 65 Armrest Switch (Not Shown)..................................................................... 65 Seat Switch (Not Shown)........................................................................ 65 Side Control Panel................................................................................. 66 Rated Capacity Limiter and Work Area Definition System Control Panel........................... 66 RCL Bypass Switch.............................................................................. 66 Emergency Stop Switch.......................................................................... 66 Transmission Oil Temperature Gauge............................................................. 66 Turntable Pin Swing Lock Control............................................................... 66 12V Receptacle................................................................................. 67 Diagnostic Connector........................................................................... 67 Bubble Level Indicator......................................................................... 67 Hoist Third Wrap Indicator (Optional— Standard on CE).......................................... 67 Cold Weather Indicator (Optional).............................................................. 67 Ambient Temperature LED Indicator.............................................................. 67 Outrigger Control.................................................................................. 67 Cab Outrigger Control.......................................................................... 68 Extend/Retract Switch...................................................................... 68 Outrigger Selector Switches................................................................ 68 Foot Pedal Controls............................................................................ 68 360° Swing Lock Pedal...................................................................... 68 Swing Brake Pedal.......................................................................... 68 Telescope Control Foot Pedal (Optional).................................................... 68 Service Brake Foot Pedal................................................................... 68 Foot Throttle Pedal........................................................................ 68 Miscellaneous Controls and Indicators.............................................................. 68 Fuse Panel..................................................................................... 68 Buzzer......................................................................................... 68 Rated Capacity Limiter (RCL) Emergency Override Switch (Non-CE Certified Cranes)............... 69 Rated Capacity Limiter (RCL) Emergency Override Switch and Indicator (CE Certified Cranes)..... 69 RCL Internal Light Bar (Optional) (Not Shown).................................................. 70 Strobe Light or Beacon (Optional) (Not Shown).................................................. 70 Backup Alarm (Not Shown)....................................................................... 70 Emergency Exit................................................................................. 70 Operating Procedures............................................................................... 70 Pre-Starting Checks............................................................................ 70 Fuel Supply................................................................................ 70 Engine Oil................................................................................. 70 Engine Coolant............................................................................. 70 Batteries.................................................................................. 70 Signal and Running Lights.................................................................. 70 Foot and Parking Brakes.................................................................... 70 Daily Lubrication.......................................................................... 70 Hydraulic Reservoir and Filter............................................................. 70 Tires...................................................................................... 70 Wire Rope.................................................................................. 71 Hook Block................................................................................. 71 Air Cleaner................................................................................ 71 Cold Weather Operation......................................................................... 71 Operation Below -40°F (-40°C).............................................................. 71 Warm-up Procedures by Component............................................................ 71 Cummins Engine......................................................................... 71 Dana Transmission...................................................................... 71 Braden Hoist........................................................................... 71 Kaydon Turntable Bearing............................................................... 71 Engine Operation............................................................................... 71 Starting Procedure......................................................................... 72 Warm Engine............................................................................ 72 Cold Engine............................................................................ 72 Idling the Engine...................................................................... 73 Racing the Engine...................................................................... 73 Shutdown Procedure......................................................................... 73 Transporting the Crane......................................................................... 73 Crane Travel Operation......................................................................... 73 Traveling — General........................................................................ 73 Traveling — Towing/Pulling................................................................. 75 Traveling — Being Towed/Pulled............................................................. 75 Travel on Slopes........................................................................... 76 Traveling with Elevated Boom............................................................... 76 Traveling with Boom Extension and/or Inserts Erected....................................... 77 33 ft (10.1 m)/56 ft (17.1 m) Extension................................................ 77 33 ft (10.1 m)/56 ft (17.1 m) Extension Plus 20 ft (6.1 m) Insert...................... 77 33 ft (10.1 m) Extension Plus 40 ft (12.2 m) Insert.................................... 77 Extended Travel............................................................................ 77 Traveling — Forward........................................................................ 78 Traveling — Reverse........................................................................ 78 Steering................................................................................... 78 Front Wheel Steering................................................................... 78 Rear Wheel Steering.................................................................... 78 Four Wheel Steering.................................................................... 78 Crabbing............................................................................... 79 Four-Wheel Drive Operation................................................................. 79 Differential Lock Operation (Optional)..................................................... 79 General................................................................................ 79 Operation.............................................................................. 80 Axle Oscillation Lockouts Operation........................................................ 80 General Crane Operation........................................................................ 81 Pump Drive................................................................................. 81 Control Lever Operation.................................................................... 81 Preload Check.............................................................................. 81 Using Your Load Chart...................................................................... 81 Proper Leveling of the Crane............................................................... 82 Bubble Level Adjustment.................................................................... 82 Crane Functions............................................................................ 82 Setting the Outriggers................................................................. 82 Outrigger Monitoring System (OMS) (Optional— Standard in North America)................ 83 Engaging the Mid-Extend Lock Pin....................................................... 83 Stowing the Outriggers................................................................. 84 Stowing the Mid-Extend Lock Pin........................................................ 84 Swinging the Boom...................................................................... 84 Elevating the Boom..................................................................... 84 Lowering the Boom...................................................................... 85 Extending the Boom..................................................................... 85 Retracting the Boom.................................................................... 85 Lowering and Raising the Hoist Cable................................................... 85 Lowering the Cable..................................................................... 85 Raising the Cable...................................................................... 85 Hoist Speed Range Selection............................................................ 85 SECTION 4.................................................................................................. 87 Set-Up and Installation................................................................................ 87 General............................................................................................ 87 Installing Cable on the Hoist...................................................................... 87 Cable Reeving...................................................................................... 88 Boom Cable Reeving............................................................................. 88 Dead-End Rigging/Wedge Sockets..................................................................... 89 Installing Wedge and Socket.................................................................... 89 Counterweight and Auxiliary Hoist.............................................................. 95 Removal.................................................................................... 95 Installation............................................................................... 95 Counterweight Without Auxiliary Hoist.......................................................... 95 Removal.................................................................................... 95 Installation............................................................................... 98 Installing the Bi-Fold Manual Boom Extension....................................................... 98 Checking the Transport Condition............................................................... 98 Transport condition with lattice extension folded at the side.............................. 99 If 23 ft (7 m) section and 33 ft (10.1 m) section are folded at the side:.................. 99 If the 23 ft (7 m) section only is folded at the side:..................................... 99 Assembly Of Boom Extensions........................................................................101 General Warnings...............................................................................101 Preparing the Crane for Boom Extension Erection Procedure......................................101 Requirements for Boom Extension Erection...................................................101 Requirements for Stowing the Boom Extension................................................101 Securing Extension with Tag Line (Rope)................................................101 Erecting Procedure.............................................................................101 33 ft (10.1 m) Boom Extension..............................................................101 Relieving the Load on Bearing Points...................................................105 56 ft (17.1 m) Boom Extension..............................................................106 Stowing Procedure..............................................................................107 56 ft (17.1 m) Boom Extension..............................................................107 33 ft (10.1 m) Boom Extension..............................................................108 Transportation on a Separate Vehicle...........................................................111 Lifting Limit Switch on the Extension..........................................................111 Overriding Connection on Main Boom.........................................................111 On 33 ft (10.1 m) swingaway extension (Figure 4-54)........................................111 On the 56 ft (17.1 m) Two-Stage Swingaway Extension........................................112 Folding Out/In the Deflection Sheave on the 33 ft (10.1 m) Section.............................112 Folding Rear Deflection Sheave.............................................................112 Folding Out Deflection Sheave..............................................................112 Folding In Deflection Sheave...............................................................112 Positioning/Remove the Hoist Cable.............................................................113 Removing Hoist Cable.......................................................................113 Setting the Folding Swingaway Extension Offset.................................................113 Removing the Bi-Fold Manual Boom Extension.........................................................114 Assembly of Boom Inserts...........................................................................115 Installing/Removing 20 ft (6.1 m) Boom Insert..................................................116 Installing the 20 ft (6.1 m) Sections......................................................116 Removing the 20 ft (6.1 m) Sections........................................................116 Identification and Slinging Points.............................................................116 Identification.............................................................................116 Serial numbers on the 20 ft (6.1 m) sections...............................................116 Slinging Points............................................................................117 Electrical Connection at the Boom Inserts......................................................118 Electrical Connection — Transport Configuration............................................118 Electrical Connection — 76 ft (23.2 m) Boom Extension......................................118 Establishing a Connection..............................................................118 Disconnecting..........................................................................118 Electrical Connection — 96 ft (29.3 m) Boom Extension......................................118 Establishing a Connection..............................................................118 Disconnecting..........................................................................118 Installing/Removing the Hoist Cable............................................................119 Installing Hoist Cable.....................................................................119 Removing Hoist Cable.......................................................................119 Traveling with Manually Offsettable Boom Extension and/or Inserts Erected..........................120 Auxiliary Single-Sheave Boom Nose (Additional Equipment)...........................................120 Identification.................................................................................120 Removing the Auxiliary Single-Sheave Boom Nose.................................................120 Installing the Auxiliary Single-Sheave Boom Nose...............................................120 Attaching and Removing Hoist Cable.............................................................121 Possible Reeving Methods on the Auxiliary Single-Sheave Boom Nose..............................121 Lifting Limit Switch...........................................................................121 In Operation...............................................................................121 Possible Reeving Methods on the Auxiliary Single-Sheave Boom Nose..............................121 Raising And Lowering the Main Boom with Rigged Boom Extension......................................121 Telescoping With Rigged Extension..................................................................121 Operating with the Boom Extension..................................................................121 Procedure if the Permissible Wind Speed is Exceeded............................................122 Monthly Maintenance Work...........................................................................122 Pins...........................................................................................122 SECTION 5..................................................................................................123 Lubrication............................................................................................123 General............................................................................................123 Environmental Protection...........................................................................123 Lubrication Intervals..............................................................................123 Standard Lubricants................................................................................124 Arctic Conditions..................................................................................125 Below 15°F (-9°C)..............................................................................125 Down to -40°F (-40°C)..........................................................................125 All Weather Package & Lubricants...........................................................125 Surface Protection for Cylinder Rods...............................................................126 Wire Rope Lubrication..............................................................................127 Lubrication Points.................................................................................127 CraneLUBE......................................................................................127 Safety.........................................................................................127 Steering and Suspension........................................................................128 Axles..........................................................................................130 Drive Train....................................................................................132 Drive Train (continued)........................................................................135 Turntable......................................................................................137 Cab Tilt.......................................................................................139 Outriggers.....................................................................................141 Boom...........................................................................................143 Boom (continued)...............................................................................145 Boom (continued)...............................................................................147 Hoist..........................................................................................149 Hydraulic......................................................................................151 SECTION 6..................................................................................................153 Maintenance Checklist..................................................................................153 General............................................................................................153 Instructions.......................................................................................153 Daily or 10 Hour Check List....................................................................153 Weekly or 50 Hour Check List...................................................................154 Alphabetical Index.....................................................................................155
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
S.V
