Grove Crane RT 880E Parts Catalog Manual SN 235173 – PDF DOWNLOAD

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Grove Crane RT 880E Parts Catalog Manual SN 235173 – PDF DOWNLOAD

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Grove Crane RT 880E Parts Catalog Manual SN 235173 – PDF DOWNLOAD

Language : English
Pages : 1007
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Grove Crane RT 880E Parts Catalog Manual SN 235173 – PDF DOWNLOAD

1 80066372 BOOM ASSEMBLY 3
80051027 HYDRAULIC CYLINDER 11
7.00″ BORE TROMBONE
80051026 HYDRAULIC CYLINDER 15
7.00″ BORE TELE
7718100015 SHEAVE ASSEMBLY – NYLATRON 17
2188910132 GUIDE ASSEMBLY – BOOM CABLE 19
(COMPLETE ASSEMBLY)
2 80009132 BOOM EXTENSION INSTALLATION- 21
FOLDING OFFSET
80009131 BOOM EXTENSION ASSEMBLY- FOLDING OFFSET 23
80009130 BOOM EXTENSION FLY ASSEMBLY 27
7718100017 SHEAVE ASSEMBLY 29
(COMPLETE ASSEMBLY)
7718100017 SHEAVE ASSEMBLY 31
(COMPLETE ASSEMBLY)
2174910207 MAST ASSEMBLY 33
(COMPLETE ASSEMBLY)
7718100017 SHEAVE ASSEMBLY 35
(COMPLETE ASSEMBLY)
2 3486000212 WEIGHT AND CHAIN ASSEMBLY 37
(COMPLETE ASSEMBLY)
3 3486000212 WEIGHT AND CHAIN ASSEMBLY 39
(COMPLETE ASSEMBLY)
4 80001799 HOOK BLOCK ASSY-75MT/80T (GJC) 41
5 7053100010 BALL ASSEMBLY – OVERHAUL 45
10 TON SWIVEL
(COMPLETE ASSEMBLY)
6 2165910022 NOSE INSTALLATION – AUXILIARY BOOM 47
7718100017 SHEAVE ASSEMBLY 49
(COMPLETE ASSEMBLY)
8 80030650 BOOM LIGHTS INSTALLATION 51
6581100024 LIGHT ASSEMBLY – MODIFIED BOOM 53
(COMPLETE ASSEMBLY)
6246100216 CABLE ASSEMBLY – BOOM LIGHTS 55
(COMPLETE ASSEMBLY)
8 80023694 BOOM LIGHT SWITCH INSTALLATION-12V 57
8 7826000641 SOCKET, 3/4” OPEN WEDGE 59
9 80061326 RCL BOOM KIT – IFLEX5 (LWG508) 61
80016663 SENSOR, LG\ANG, LWG508\16, 60M 63
9333101437 ROLLER GUIDE ASSEMBLY 65
9333102765 CONNECTOR ASSEMBLY 67
DUMMY PLUG, 2-PIN
9333103565 BOX ASSEMBLY – JUNCTION 69
9333102633 FLAG ASSEMBLY – A2B 71
RETAINER
(COMPLETE ASSEMBLY)
9 7826000641 SOCKET, 3/4” OPEN WEDGE 73
10 80061327 RCL BOOM KIT INSTALLATION 77
11 7598100004 KIT-LMI AUXILARY BOOM NOSE 79
12 6978100258 KIT INSTALLATION – AUXILIARY 81
BOOM NOSE
13 7598100050 BOOM EXTENSION KIT 85
9333102633 FLAG ASSEMBLY – A2B 87
RETAINER
(COMPLETE ASSEMBLY)
9333102996 BOX ASSEMBLY – JUNCTION 89
9333102765 CONNECTOR ASSEMBLY 91
DUMMY PLUG, 2-PIN
9333102768 JUNCTION BOX ASSEMBLY – 93
80MM X 75MM, PG9 + 2-PIN
3486000548 CABLE ASSEMBLY, JUMPER 95
14 6978100436 EXTENSION INSTALLATION – BOOM 97
15 80068073 VALVE COVER COMPS INSTALL 99
16 80004356 ELECTRICAL SYSTEM INSTALLATION 101
– BOOM/JIB ACTUATOR CONTROL
6512100973 HARNESS ASSEMBLY – BOOM/JIB STOWAGE 105
(COMPLETE ASSEMBLY)
SUPERSTRUCTURE
1 80068270 TURNTABLE WELD & DRIVE INSTL 107
7576134157 BOX ASSEMBLY – SWING 113
(COMPLETE ASSEMBLY)
2 80045861 HYDRAULIC,WATER,ELECTRIC & AC 119
SWIVEL INSTALLATION
80045860 HYDRAULIC,WATER,ELECTRIC & AC 121
SWIVEL ASSEMBLY
7364100165 SWIVEL ASSEMBLY – 14 PORT 123
HYDRAULIC, WATER AND AIR CONDITIONING
(COMPLETE ASSEMBLY)
80044801 SLIP RING ASSEMBLY 127
3 80068754 ESI-SS 131
80029018 HARNESS ASSEMBLY-SS 139
80001293 DIODE (MODIFIED) 143
6872100045 SWITCH ASSEMBLY – PROXIMITY 145
(NORMALLY OPEN)
(COMPLETE ASSEMBLY)
80063744 WIRING HARNESS, MAIN HOIST SW 147
4 80072424 VALVE INSTALLATION-SS 149
7926100829 VALVE ASSEMBLY – 4 SECTION MAIN 153
(COMPLETE ASSEMBLY)
7926100830 VALVE ASSEMBLY – SWING, STEER AND BRAKE 161
(COMPLETE ASSEMBLY)
80020964 DUAL ACCUM CHARGE VALVE 167
7926100831 VALVE ASSEMBLY – CAB TILT 169
(COMPLETE ASSEMBLY)
80071092 CWT REMOVAL VALVE
7926100820 VALVE ASSEMBLY – 2 SPEED SWING 171
(COMPLETE ASSEMBLY)
5 80031828 MAIN HOIST INSTALLATION 173
80026024 HP30-18G HOIST W/ ACC 181
6 80042629 COUNTERWEIGHT CONTROL LEVER INSTALLATION 187
6 7782191852 WIRE ROPE-19MM 35X7-185M 189
7 2189110023 BOLT INSTALLATION – BEARING 191
7 2197210021 MIRROR INSTALLATION – HOIST 193
7 7782191852 WIRE ROPE-19MM 35X7-185M 195
8 80065185 RCL S/S KIT INSTALL 197
80054654 LMI S/S KIT – IFLEX 2 199
10 80021450 HYDRAULIC LINES INSTALLATION-CAB 205
MAIN AND AUXILIARY HOIST
11 2189210043 CYLINDER INSTALLATION – 209
COUNTERWEIGHT PINNING
7372100287 CYLINDER ASSEMBLY – 3″ 211
HOIST PIN REMOVAL
(COMPLETE ASSEMBLY)
11 6258100005 BINDER INSTALLATION 213
13 80055885 SWING LOCK INSTL 215
80055882 SWING LOCK ASSY 217
14 80042531 VALVE COVER INSTALL 219
16 80068265 PIN INSTALLATION 221
17 80047000 AIR CONDITIONING INSTALLATION 225
(SUPERSTRUCTURE)
80027162 AIR COND LINES KIT-SS 227
80025089 A/C CONDENSER-VERTICAL MOUNT 229
18 80068751 HYD LINES INSTL-SS MAIN & AUX 231
20 80035487 360 SWING LOCK PEDAL INSTL 237
7683000610 PEDAL ASSEMBLY – FOOT 239
(COMPLETE ASSEMBLY)
22 80038191 LIFT CYLINDER & LOWER PIN INSTALLATION 241
80038151 CYLINDER ASSEMBLY-12″ BORE 243
80037643 3/4 HOLDING VALVE 247
23 80044878 COUNTERWEIGHT INSTALLATION-18000# 249
WITH AUXILIARY HOIST
80044879 COUNTERWEIGHT ASSEMBLY-18000# 251
WITH AUXILIARY HOIST
2189210086 CYLINDER ASSEMBLY – COUNTERWEIGHT 255
(COMPLETE ASSEMBLY)
7372100292 CYLINDER ASSEMBLY – 3 1/2″ CWT REMOVAL 257
(COMPLETE ASSEMBLY)
80026024 HP30-18G HOIST W/ ACC 265
6246100245 CABLE ASSEMBLY- AUXILIARY HOIST HI SPEED 271
(COMPLETE ASSEMBLY)
28 80020417 BEACON LIGHT INSTALLATION 273
6581100074 LIGHT ASSEMBLY – MODIFIED STROBE 275
(COMPLETE ASSEMBLY)
30 80024916 WASHER BOTTLE INSTALLATION 277
31 80030601 CRANE STAR INSTALLATION-SUPERSTRUCTURE 281
WITHOUT C.E. CONFORMITY
80018267 TCU AND SAT ANTENNA KIT 283
33 80043503 MIRROR INSTALLATION-AUX HOIST 285
40 80065887 CWT PIN BRACKET INSTALL-REWORK 287
41 80069238 ESI-SS W/AUX HOIST 289
80067384 WIRING HARNESS, AUX HOIST SW 291
SUPERSTRUCTURE CAB
1 80071880 CAB ASSY – (12V) 293
80071885 SUBASSY – CAB STD 12V 295
80024013 GLASS DOOR ASSEMBLY 299
80071857 SLIDING SKYLIGHT
80071856 WINDOW ASSY-RH
80071855 WINDOW ASSY-REAR
80007090 KIT – WIPER SKYLIGHT 12 VOLT 303
80007089 WIPER KIT – FRONT 12 VOLT 305
80052793 FAN ASSEMBLY-12V (CAB) 307
80040160 CAB HVAC INSTALLATION – 12V 309
80040152 12V CAB HVAC KIT 313
80009865 SUPERSTRUCTURE CAB – 12V 317
MISCELLANEOUS PARTS INSTALLATION
80058293 CAB BRACKETS INSTALLATION 319
80047051 PEDAL GROUP INSTALLATION 323
7926100786 VALVE ASSEMBLY – TREADLE 325
( SWING BRAKE )
(COMPLETE ASSEMBLY)
80047050 VALVE-BRAKE PEDAL 329
80023693 ACOUSTICS INSTALLATION (SG) 331
80023681 CAB CRANESTAR INSTALLATION 333
2 80024851 CONTROL SEAT INSTALLATION 335
SINGLE AXIS WITH AUXILIARY HOIST
80024852 CONTROL SEAT ASSEMBLY 341
SINGLE AXIS WITH AUXILIARY HOIST
6872100045 SWITCH ASSEMBLY – PROXIMITY 345
(NORMALLY OPEN)
(COMPLETE ASSEMBLY)
80005805 SINGLE AXIS CONTROLLER 347
80023344 HARNESS ASSEMBLY-SEAT 351
80046456 SEAT 353
3 80061508 HEATER & AC CONTROL PANEL INSTALLATION 355
80060304 HEAT/AC CONTROL 12V/24V GROVE 357
4 80068757 PLASTIC COVERS INSTALLATION 359
80068291 ASSY, HOIST INDICATOR PANEL 361
5 80023963 PIN LOCK CABLE INSTALLATION 363
6 80018094 PEDAL INSTALLATION – BOOM TELESCOPE 365
80005806 TREDAL VALVE ASSEMBLY – BI DIRECTIONAL 367
HYDRAULIC PROPORTIONAL REMOTE CONTROL
7 80022676 DRIVE CONTROLS INSTALLATION 369
80017219 STEERING COLUMN W/ CLUSTER 373
7926101004 VALVE ASSEMBLY – STEERING CONTROL 377
(COMPLETE ASSEMBLY)
12 80008131 LMI INTERNAL LIGHT BAR INSTALLATION 379
13 80057667 RCL CAB KIT INSTALLATION 383
80054512 LMI CAB KIT, IFLEX2, EXPERT 385
14 80040712 CAB TILT INSTALLATION 387
7372100250 CYLINDER ASSEMBLY – 2 1/2″ STEER 389
(COMPLETE ASSEMBLY)
15 80068755 ESI-CAB 391
80056076 PANEL ASSY – FUSE & RELAY 395
80056075 HARNESS ASSEMBLY-FUSE & RELAY PANEL 405
80055629 CONTROL PANEL O/H CONSOLE 409
80055631 HARNESS ASSEMBLY-OVERHEAD CAB PANEL 411
80023583 PANEL ASSEMBLY-FRONT CONSOLE 413
80023710 HARNESS ASSEMBLY-FRONT PANEL CAB 417
80023510 HARNESS ASSEMBLY-INTERIOR CAB 423
80039539 RECEPTACLE HARNESS 427
80063746 WIRING HARNESS, HST IND. POWER 429
16 80028067 SW INSTL T4 REGEN PERMIT/INHIB 431
19 80012660 REAR CAB COVER INSTALLATION 433
21 80042302 GRAB HANDLE INSTALLATION 435
27 80042415 CAB INSTALLATION-COMPONENTS 437
29 80046999 HEATER LINES INSTALLATION-CAB 439
35 80061589 FAN INSTALLATION 441
LOWERWORKS/CARRIER
1 80068319 FRAME WELDMENT COMPLETE 443
80068278 FRAME WELDMENT & ASSEMBLY 445
80071025 OUTRIGGER BEAM INSTL 447
80071027 OUTRIGGER BEAM ASS’Y. 449
6372100452 CYLINDER ASSEMBLY – OUTRIGGER EXTENSION 451
(COMPLETE ASSEMBLY)
7372100235 CYLINDER ASSEMBLY – 2 1/2″ O/R EXTENSION 453
(COMPLETE ASSEMBLY)
2 80066536 FENDER & DECKING INSTAL W/MAT 457
80029118 DOOR ASSEMBLY 461
3 80066542 ENGINE HOOD & REAR COVERS INST 463
3 80061258 BOOM EXTENSION INSTALLATION-CARRIER 467
4 80066546 COVERS – EXH & DEF INSTALL T4 471
5 80062042 OUTRIGGER FLOAT INSTALLATION 473
80062043 OUTRIGGER FLOAT ASSEMBLY 475
6 80007580 HOOKBLOCK TIE-DOWN INSTALLATION 477
8 2174110022 MIRROR INSTALLATION – 479
REAR VIEW
9 80049811 STEP INSTALLATION 481
10 80070916 ESI-CARRIER 483
80070917 WIRING HARNESS-CARRIER 487
11 80063936 OMS POTS INSTALLATION 493
11 80049322 OUTRIGGER CONTROLLER INSTALLATION 495
80049319 OUTRIGGER CONTROLLER ASSEMBLY 497
6246003053 CABLE ASSEMBLY 499
12 80069012 HYDRAULIC RESERVOIR INSTALL 501
80069013 HYDRAULIC RESERVOIR ASSEMBLY 503
80016561 HYDRAULIC RETURN FILTER 505
13 80048878 VALVE INSTALLATION-CARRIER 507
WITHOUT DIFFERENTIAL LOCK
80028229 REAR STEER AXLE LO FAN DRIVE 511
7926100911 VALVE ASSEMBLY – PARK BRAKE RANGE SHIFT 515
(COMPLETE ASSEMBLY)
80029392 VALVE ASSY.OUTRIGGER 519
80011198 MANIFOLD,SELECTABLE PSI RED’G 523
14 80022193 REAR AXLE INSTALLATION- 525
STANDARD DIFFERENTIAL
7049101498 AXLE ASSEMBLY – REAR DRIVE STEER 529
WITHOUT DIFFERENTIAL LOCK
(COMPLETE ASSEMBLY)
9049112794 DIFF. CARRIER GROUP 531
9049112795 HOUSING, AXLE GROUP 535
9049112796 HUB & SHAFT GROUP 539
9049112570 BRAKE GROUP 543
9049112541 BRAKE ASSEMBLY GROUP 545
7372100254 CYLINDER ASSEMBLY – 3 1/2″ STEER 547
(COMPLETE ASSEMBLY)
7372100255 CYLINDER ASSEMBLY – 5″ LOCKOUT 549
(COMPLETE ASSEMBLY)
15 2189510004 AXLE INSTALLATION – FRONT 551
STANDARD DIFFERENTIAL
7049101497 AXLE ASSEMBLY – FRONT DRIVE STEER 553
WITHOUT DIFFERENTIAL LOCK
(COMPLETE ASSEMBLY)
9049112790 DIFF. CARRIER GROUP 555
9049112791 HOUSING, AXLE GROUP 559
9049112792 HUB & SHAFT GROUP 563
9049112554 BRAKE GROUP 4,SET 567
9049112541 BRAKE ASSEMBLY GROUP 569
7372100112 CYLINDER ASSEMBLY – 3 1/2″ STEER 571
(COMPLETE ASSEMBLY)
80051988 BRAKE-PARK ASSY W/O SPACER 573
16 80000665 DRIVELINE INSTALLATION 577
80000613 DRIVE LINE ASSEMBLY 579
WITH CENTER BEARING
(COMPLETE ASSEMBLY)
80000618 DRIVE LINE ASSEMBLY 581
(COMPLETE ASSEMBLY)
80000617 SLIP SHAFT ASSY 583
17 80070805 T&W INSTALL-29.5X25-34P TITAN 585
80070802 T&W ASSY-TITAN 29.5X25-34P 587
18 80068341 ENGINE INSTALLATION 589
80068342 ENGINE ASSEMBLY 593
80018846 TRANSMISSION 599
90014184 CONVERTER HOUSING GROUP 601
90022028 CASE, TRANSMISSION GROUP 605
90014193 REAR COVER GROUP 607
90022032 DRIVE PLATE GROUP 609
90022099 TURBINE SHAFT GROUP 611
90022106 TORQUE CONVERTER GROUP 613
90014204 PUMP DRIVE GROUP 615
90014220 FORWARD & REVERSE GEAR GROUP 617
90022110 REVERSE & HIGH SHAFT GROUP 619
90017473 FORWARD & 2ND SHAFT GROUP 623
90022115 LOW SHAFT GROUP 627
90017474 IDLER SHAFT GROUP 631
90014236 OUTPUT SHAFT GROUP 633
90014243 CHARGE PUMP & REGULATOR GROUP 637
90014250 PRESSURE REGULATOR GROUP 639
90014263 CHARGE PUMP GROUP 641
90017478 ELECTRIC CONTROL & COVER GROUP 643
90022121 CONTROL VALVE ASSY. GROUP 645
9904110078 HI & LOW SHIFT CONTROL GROUP 647
9904110152 PUMP ADAPTOR GROUP 649
90022123 PUMP DRIVE SLEEVE ASSY. GROUP 651
90015402 FLANGE GROUP – OUTPUT 653
80011425 PUMP ASSEMBLY 655
7722100061 PUMP ASSEMBLY – 1 SECTION GEAR 659
(COMPLETE ASSEMBLY)
19 80052363 RADIATOR INSTALLATION 661
80052364 RADIATOR ASSY T4F 665
80023516 RAD/CAC ASSEMBLY 667
80070708 SURGE TANK ASSY 669
20 80063969 EXHAUST INSTALLATION – T4F 671
80063977 DIESEL OX CAT – CUMMINS QSB6.7
80026611 WARNING LIGHT-MODIFIED 675
80057573 HA-AFTERTREATMENT 679
21 80071469 AIR INTAKE INSTALL T4 683
80018496 AIR CLEANER ASSEMBLY 687
22 80062466 COOLER INSTALL – TRANS OIL 689
80047733 OIL COOLER ASSEMBLY 691
25 2189810075 FILTER INSTALLATION – TRANSMISSION 693
7437100235 FILTER ASSEMBLY 695
(COMPLETE ASSEMBLY)
26 80051662 AIR CONDITION LINES INSTALLATION-CARRIER 697
80026820 A/C HOSE KIT CARRIER 699
27 80051659 A/C COMPRESSOR INSTALLATION 701
80051639 FREON COMPRESSOR-12V 703
28 80045216 HYDRAULIC LINES INSTALLATION-CARRIER 709
29 80061806 FUEL TANK INSTALLATION-T4 715
80061759 FUEL TANK ASSEMBLY 719
80061758 FUEL TANK ASSY. 721
7576001743 MOUNTING KIT – OIL COOLER 723
31 80053929 BLOCK HEATER INSTALL-QSB 120V 725
32 80051258 BATTERY AND DISCONNECT INSTALL 729
80051255 FUSE PANEL ASSEMBLY 731
80023449 HARNESS ASSEMBLY-ENGINE RELAY PANEL 733
32 80044723 PLATFORM INSTALLATION-HOIST ACCESS 735
33 80024611 EXTERIOR LIGHTS & ALARM INSTALLATION 739
36 80064044 SCR COOLANT LINES INSTALL 741
37 80047366 DEF TANK INSTALL 745
38 80052918 ESI DEF TANK 747
80057954 HA-DEF TANK RT800E4F 751
39 80064008 DEF LINES INSTALLATION 755
40 80051495 SUPPLY MODULE INSTALLATION 757
80020323 MODULE DOSER-SUPPLY 12V 759
49 80068793 ESI ENGINE 761
80068795 HARNESS ASSEMBLY-ENGINE 763
80051756 HA-AFTERTREATMENT 767
56 80068353 COOLANT LINES INSTALLATION 769
LOOSE SHIP ITEMS
16 80052307 HARNESS ASSEMBLY- 771
JIB STOW CONTROL
80052278 CONTROL STATION, TWO BUTTON 773
SPECS/SCHEMATICS
1 6829101222 FINISH SPECIFICATION
9 80031939 CRANESTAR SOFTWARE UPDATE GUID
14 80070999 LUBRICATION CHART RT880E NO DWG
15 80063999 COMPONENT APPVL LIST-RT800E4F NO DWG
DECALS
0 RT880EF DE 001 MISCELLANEOUS DECALS 775
1 80058971 DECAL INSTALLATION-STANDARD 777
80058972 DECAL INSTALL-STND CAB 779
80058973 DECAL INSTALL-STND CARRIER 783
80058974 DECAL INSTALL-STANDARD SS 785
80058975 DECAL INSTALL-STND BOOM 787
2 80058976 DECAL INSTALL-NOMENCLATURE 789
12 6376100254 HARDWARE KIT – DECAL 791
XI

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