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Grove Crane RT 890E Supplement Operator Manual 068-12 – PDF DOWNLOAD
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Description
Grove Crane RT 890E Supplement Operator Manual 068-12 – PDF DOWNLOAD
FILE DETAILS:
Grove Crane RT 890E Supplement Operator Manual 068-12 – PDF DOWNLOAD
Language : English
Pages : 158
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
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DESCRIPTION:
Grove Crane RT 890E Supplement Operator Manual 068-12 – PDF DOWNLOAD
General:
- The importance of safe operation and maintenance cannot be over emphasized. Carelessness or neglect on the part of operators, job supervisors and planners, rigging personnel, and job site workers can result in their death or injury and costly damage to the crane and property.
- To alert personnel to hazardous operating practices and maintenance procedures, safety messages are used throughout the manual. Each safety message contains a safety alert symbol and a signal word to identify the hazard’s degree of seriousness.
- It is impossible to compile a list of safety precautions covering all situations. However, there
are basic principles that MUST be followed during your daily routine. Safety is YOUR PRIMARY
RESPONSIBILITY, since any piece of equipment is only as safe AS THE PERSON AT THE
CONTROLS. - With this thought in mind, this information has been provided to assist you, the operator, in
promoting a safe working atmosphere for yourself and those around you. It is not meant to cover
every conceivable circumstance which could arise. It is intended to present basic safety
precautions that should be followed in daily operation. - Because you, the operator, are the only part of the crane that can think and reason, your
responsibility is not lessened by the addition of operational aids or warning devices. Indeed, you
must guard against acquiring a false sense of security when using them. They are there to assist,
not direct the operation. Operational aids or warning devices can be mechanical, electrical,
electronic, or a combination thereof. They are subject to failure or misuse and should not be
relied upon in place of good operating practices. - You, the operator, are the only one who can be relied upon to assure the safety of yourself and
those around you. Be a PROFESSIONAL and follow the RULES of SAFETY. - REMEMBER, failure to follow just one safety precaution could cause an accident that results in
death or serious injury to personnel or damage to equipment. You are responsible for the safety of
yourself and those around you.
TABLE OF CONTENTS:
Grove Crane RT 890E Supplement Operator Manual 068-12 – PDF DOWNLOAD
SECTION 1..................................................................................................... 15 INTRODUCTION.............................................................................................. 15 Description........................................................................................... 15 General............................................................................................... 15 Noise/Vibration Test Results.......................................................................... 15 Noise Level Test Results Are As Follows:.......................................................... 15 Vibration Level Test Results Are As Follows:...................................................... 15 New Owner............................................................................................. 16 Serial Number Location (Figure 1-1)................................................................... 16 SECTION 2..................................................................................................... 21 Safety Precautions........................................................................................ 21 Safety Messages....................................................................................... 21 General........................................................................................... 21 Safety Alert Symbol............................................................................... 21 Signal Words...................................................................................... 22 General............................................................................................... 22 Accidents............................................................................................. 22 Operator’s Information................................................................................ 22 Operator’s Qualifications............................................................................. 23 Operational Aids...................................................................................... 23 Rated Capacity Limiter (RCL) Systems (If Equipped)................................................ 24 Anti-Two-Blocking Device.......................................................................... 24 Work Area Definition System (WADS) (If Equipped).................................................. 25 Crane Stability/Structural Strength................................................................... 25 Load Charts....................................................................................... 26 Work Site......................................................................................... 26 Wind Forces....................................................................................... 26 Lifting Operations................................................................................ 27 Counterweight..................................................................................... 28 Outrigger Lift Off................................................................................ 28 Multiple Crane Lifts.............................................................................. 28 Electrocution Hazard.................................................................................. 29 Set-Up and Operation.............................................................................. 30 Electrocution Hazard Devices...................................................................... 30 Electrical Contact................................................................................ 31 Special Operating Conditions and Equipment........................................................ 31 Personnel Handling.................................................................................... 31 Environmental Protection.............................................................................. 32 Maintenance........................................................................................... 33 Service and Repairs............................................................................... 33 Lubrication....................................................................................... 34 Tires............................................................................................. 34 Wire Rope......................................................................................... 34 Sheaves........................................................................................... 36 Batteries......................................................................................... 36 Engine............................................................................................ 36 Transporting the Crane................................................................................ 37 Travel Operation...................................................................................... 37 Work Practices........................................................................................ 38 Personal Considerations........................................................................... 38 Crane Access...................................................................................... 38 Job Preparation................................................................................... 38 Working........................................................................................... 38 Lifting........................................................................................... 39 Hand Signals...................................................................................... 40 Boom Extension........................................................................................ 42 Parking and Securing.................................................................................. 42 Shut-Down............................................................................................. 42 Cold Weather Operation................................................................................ 42 Temperature Effects on Hook Blocks.................................................................... 43 Temperature Effects on Hydraulic Cylinders............................................................ 43 SECTION 3..................................................................................................... 45 OPERATING CONTROLS AND PROCEDURES......................................................................... 45 Controls And Indicators............................................................................... 46 Defroster Switch.................................................................................. 46 Hand Throttle Control............................................................................. 46 Ignition Switch................................................................................... 46 Voltmeter......................................................................................... 46 Transmission Oil Temperature Gauge................................................................ 46 Heat Control Knob................................................................................. 46 Fan Control Switch................................................................................ 51 Park Brake Control Switch......................................................................... 51 Air Conditioner Control Switch.................................................................... 51 Swing Brake Control Switch........................................................................ 51 Axle Differential Lock Control Switch (Optional).................................................. 51 2-Speed Swing Switch.............................................................................. 51 Drive Axle Selector Switch........................................................................ 51 Cab Tilt Switch................................................................................... 51 Outrigger Control Switches........................................................................ 52 Work Light Switch................................................................................. 52 Headlights Switch................................................................................. 52 Boom Lights Switch (Optional)..................................................................... 52 Hazard Lights Switch.............................................................................. 52 Hose Reel Brake On Indicator...................................................................... 52 Fuel Gauge........................................................................................ 52 Engine Diagnostics Switches....................................................................... 52 Test Mode Switch.............................................................................. 52 Idle Switch................................................................................... 52 Engine Coolant Temperature Gauge.................................................................. 52 Tachometer........................................................................................ 52 Crane Function Power Switch....................................................................... 52 Outriggers Extend/Retract Switch.................................................................. 53 Rated Capacity Limiter (RCL) and Work Area Definition System Control Panel........................ 53 Auto/Manual Boom Telescope Mode Switch............................................................ 53 Center Mid/Inner Mid Boom Telescope Section Select Switch......................................... 53 Rear Steer Control Switch......................................................................... 53 Auxiliary Hoist Speed Selector Switch (Optional).................................................. 53 Swing Control Lever............................................................................... 53 Turn Signal Lever and Windshield Wiper/ Washer Controls........................................... 54 Bubble Level Indicator............................................................................ 54 Cab Circulating Fan............................................................................... 54 Electrical System Diagnostic Indicator............................................................ 54 Swing Brake Pedal................................................................................. 54 Telescope Control Foot Pedal...................................................................... 54 Windshield Wiper.................................................................................. 54 Defroster Fan..................................................................................... 54 Service Brake Pedal............................................................................... 54 Spotlight (Optional).............................................................................. 54 Foot Throttle Pedal............................................................................... 54 Transmission Shift Lever.......................................................................... 54 Turntable Lock Control (Pin Type)................................................................. 55 Hoist Rotation Indicators......................................................................... 55 Main Hoist Control Lever.......................................................................... 55 360 Degree Swing Lock Control (Positive Lock Type)................................................ 55 Main Hoist Speed Selector Switch.................................................................. 55 -29° C Indicator (Optional)....................................................................... 55 Luffing Jib Raise/Lower Switch (Optional)......................................................... 55 Luffing Jib On/Off Switch (Optional).............................................................. 55 Seat Switch (Not Shown)........................................................................... 55 Cab Dome Light.................................................................................... 55 Fire Extinguisher................................................................................. 56 Boom Lift Control Lever........................................................................... 56 12 VDC Accessory Outlet........................................................................... 56 Auxiliary Hoist Control Lever..................................................................... 56 Horn.............................................................................................. 56 Right Turn Signal Indicator....................................................................... 56 Left Turn Signal Indicator........................................................................ 56 Rear Wheels Not Centered Indicator................................................................ 56 Hoist 3rd Wrap Indicator (Optional w/CE).......................................................... 56 Engine Stop Indicator............................................................................. 56 Engine Warning Indicator.......................................................................... 56 Engine Service Indicator.......................................................................... 56 Wait To Start Indicator........................................................................... 56 Low Brake Pressure Indicator...................................................................... 56 Transmission Service Indicator (XMSN)............................................................. 56 Water In Fuel Indicator........................................................................... 57 Boom Not Sync Indicator........................................................................... 57 Throttle Mode Switch.............................................................................. 57 Hourmeter (Not Shown)............................................................................. 57 Skylight Wiper (Not Shown)........................................................................ 57 Backup Alarm (Not Shown).......................................................................... 57 Armrest Switch (Not Shown)........................................................................ 57 Boom Telescope Mode A/B Select Switch............................................................. 57 Low Steer Pressure Indicator (CE Option).......................................................... 57 Boom Lift/Main Hoist Controller (Dual Axis Option)................................................ 57 Telescope/Auxiliary Hoist/Swing Controller (Dual Axis Option)..................................... 58 Operating Procedures.................................................................................. 59 Pre-Starting Checks............................................................................... 59 Fuel Supply................................................................................... 59 Engine Oil.................................................................................... 59 Engine Coolant................................................................................ 59 Batteries..................................................................................... 59 Signal and Running Lights..................................................................... 59 Foot and Parking Brakes....................................................................... 59 Daily Lubrication............................................................................. 59 Hydraulic Reservoir and Filter................................................................ 59 Tires......................................................................................... 59 Wire Rope..................................................................................... 59 Hook Block.................................................................................... 59 Air Cleaner................................................................................... 59 Cold Weather Operation............................................................................ 59 Operation Below -40°C......................................................................... 59 Starting Procedure............................................................................ 60 Battery Disconnect Switch......................................................................... 60 Warm Engine................................................................................... 60 Cold Engine................................................................................... 61 Idling the Engine............................................................................. 61 Racing the Engine............................................................................. 61 Shutdown Procedure............................................................................ 61 Crane Travel Operation............................................................................ 61 Traveling — General........................................................................... 61 Travel on Slopes.............................................................................. 62 Traveling with Elevated Boom.................................................................. 63 Traveling with Boom Extension and/or Inserts Erected.......................................... 63 33 ft (10.1 m)/56 ft (17.1 m) Extension Plus 16 ft (4.9 m) or 32 ft (10 m) Inserts............ 63 Extended Travel............................................................................... 63 Traveling — Forward........................................................................... 64 Traveling — Reverse........................................................................... 64 Steering...................................................................................... 64 Front Wheel Steering...................................................................... 64 Rear Wheel Steering....................................................................... 64 Four Wheel Steering....................................................................... 64 Crabbing.................................................................................. 65 Four-Wheel Drive Operation.................................................................... 65 Differential Lock Operation (Optional)........................................................ 65 General................................................................................... 65 Operation................................................................................. 66 Axle Oscillation Lockouts Operation........................................................... 66 General Crane Operation........................................................................... 66 Pump Drive.................................................................................... 66 Control Lever Operation....................................................................... 66 Preload Check................................................................................. 67 Using Your Load Chart......................................................................... 67 Proper Leveling of the Crane.................................................................. 68 Bubble Level Adjustment....................................................................... 68 Crane Functions............................................................................... 68 Setting the Outriggers.................................................................... 68 Engaging the Mid-Extend Lock Pin.......................................................... 69 Stowing the Outriggers.................................................................... 69 Stowing the Mid-Extend Lock Pin........................................................... 69 Swinging the Boom......................................................................... 70 Elevating and Lowering the Boom........................................................... 70 Elevating the Boom........................................................................ 70 Lowering the Boom......................................................................... 70 Telescoping the Boom...................................................................... 70 Extending the Boom........................................................................ 70 Retracting the Boom....................................................................... 71 Lowering and Raising the Hoist Cable...................................................... 71 Lowering the Cable........................................................................ 71 Raising the Cable......................................................................... 71 Hoist Speed Range Selection............................................................... 71 Raising and Lowering the Hydraulic Boom Extension............................................. 71 Raising the Hydraulic Boom Extension...................................................... 71 Lowering the Hydraulic Boom Extension..................................................... 72 Operational Aids.............................................................................. 72 Rated Capacity Limiter (RCL) System....................................................... 72 Control Lever Lockout System.............................................................. 73 Stowing and Parking............................................................................... 73 Unattended Crane.................................................................................. 74 SECTION 4..................................................................................................... 75 SET-UP AND INSTALLATION................................................................................... 75 Installing Cable On The Hoist......................................................................... 75 Cable Reeving......................................................................................... 76 Dead-End Rigging/Wedge Sockets........................................................................ 77 Installing Wedge and Socket....................................................................... 77 Counterweight and Auxiliary Hoist................................................................. 81 Removal....................................................................................... 81 Installation.................................................................................. 81 Counterweight Without Auxiliary Hoist............................................................. 81 Removal....................................................................................... 81 Installation.................................................................................. 84 Installing the Bi-Fold Manual Boom Extension.......................................................... 84 Checking the Transport Condition.................................................................. 86 Transport condition with lattice extension folded at the side................................. 86 If 23 ft (7 m) section and 33 ft (10.1 m) section are folded at the side:..................... 86 If the 23 ft (7 m) section only is folded at the side:........................................ 86 Boom Extension Erecting and Stowing Procedure......................................................... 86 General Warnings.................................................................................. 86 Preparing the Crane for Boom Extension Erection Procedure......................................... 86 Requirements for Boom Extension Erection...................................................... 86 Requirements for Stowing the Boom Extension................................................... 87 Securing Lattice Extension With Tag Line (Rope)........................................... 87 Erecting Procedure................................................................................ 87 33 ft (10.1 m) Boom Extension................................................................. 87 Relieving the Load on Bearing Points...................................................... 91 56 ft (17.1 m) Boom Extension................................................................. 93 Stowing Procedure, Boom Extensions................................................................ 94 Stowing 23 ft (7 m) Bi-fold Extension......................................................... 94 33 ft (10.1 m) Lattice Boom Extension......................................................... 95 Reeve the hoist cable as described in this section................................................ 99 Hose Drum for Hydraulic Luffing Boom Extension....................................................100 Locking Devices For Transportation............................................................100 Inserting Anti-Twist Device...................................................................100 Removing Anti-Twist Device....................................................................100 Hydraulic Connection..........................................................................100 Position For Working With The Lattice Extension...............................................101 Position For Working With the Main Boom.......................................................101 Raising and Lowering the Hydraulic Boom Extension.................................................101 When erecting.................................................................................101 During operation..............................................................................101 Transportation on a Separate Vehicle..............................................................102 Connecting and Disconnecting the Hydraulic Boom Extension.........................................102 Connecting....................................................................................102 Establish a Hydraulic Connection Between the Lattice Extension and the Main Boom..............102 Disconnect the Hydraulic Connection Between the Lattice Extension and the Main Boom...........102 Establish an electrical connection between the lattice extension and the main boom............103 Establish An Electrical Connection Between the Lattice Extension and Anti-Two Block Switch....104 Disconnect the Electrical Connection Between the Lattice Extension and the Main Boom..........104 Hydraulic Connection at the Boom Extension........................................................104 Transport Condition of the Connections........................................................104 At the 72 ft (22.0 m) Boom Extension..........................................................104 Establishing a Connection.....................................................................104 Disconnecting.................................................................................104 At the 89 ft (27 m) Boom Extension............................................................104 Establishing a Connection.....................................................................104 Disconnecting.................................................................................104 Lifting Limit Switch on the Lattice Extension.....................................................105 Overriding Connection on Main Boom............................................................105 On 33 ft (10.1 m) swingaway lattice extension (Figure 4-74)...................................106 On the 56 ft (17.1 m) Two-Stage Swingaway Lattice Extension...................................106 Folding Out/In the Deflection Sheaves on the 33 ft (10.1 m) Section...............................106 Folding Rear Deflection Sheave................................................................107 Folding Out Deflection Sheave (Figure 4-78)...................................................107 Folding In Deflection Sheave..................................................................107 Positioning/Remove the Hoist Cable................................................................107 Removing Hoist Cable..........................................................................108 Setting the Folding Swingaway Extension Offset....................................................108 Removing the Bi-Fold Manual Boom Extension............................................................109 Installing/Removing 16 ft (4.9 m) Sections............................................................109 Installing the 16 ft (4.9 m) Sections.............................................................110 Removing the 16 ft (4.9 m) Sections...............................................................110 Boom Extension (Additional Equipment).................................................................110 Identification and Slinging Points................................................................110 Identification................................................................................110 Serial numbers on the 16 ft (4.9 m) sections..................................................110 Slinging Points...............................................................................110 Assembly Of Boom Extensions...........................................................................111 Electrical Connection at the Boom Extension.......................................................111 Transport Condition of the Connection.........................................................111 At the 72 ft (22.0 m) Boom Extension......................................................112 At the 89 ft (27.1 m) Boom Extension......................................................112 Unfolding/Folding the Deflection Sheave on the 16 ft (4.9 m) Section..............................112 Folding Out Deflection Sheave.................................................................113 Folding In Deflection Sheave..................................................................113 Positioning/Removing the Hoist Cable..............................................................113 Positioning Hoist Cable.......................................................................113 Removing Hoist Cable..........................................................................113 Traveling with Hydraulic Luffing or Manually Offsettable Boom Extension and/or Inserts Erected....114 33 ft (10.1 m)/56 ft (17.1 m) Extension Plus 16 ft (4.9 m) or 32 ft (10 m) Inserts............114 Adjustment Procedure for Stowage Brackets for Hydraulic Luffing Jib...............................114 Auxiliary Single-Sheave Boom Nose (Additional Equipment)..............................................115 Identification....................................................................................115 Installing/Removing Auxiliary Single-Sheave Boom Nose.............................................115 Installing Auxiliary Single-Sheave Boom Nose..................................................115 Removing the Auxiliary Single-Sheave Boom Nose....................................................116 Rigging The Auxiliary Single-Sheave Boom Nose.........................................................116 Rigging in Transport Position.....................................................................116 Rigging in Working Position.......................................................................117 Attaching and Removing Hoist Cable................................................................118 Possible Reeving Methods on the Auxiliary Single-Sheave Boom Nose.................................118 Lifting Limit Switch..............................................................................118 In Operation..................................................................................118 During Transport..............................................................................118 Raising And Setting Down The Main Boom With Rigged Lattice Extension..................................119 Telescoping With Rigged Lattice Extension.............................................................119 Operating With The Lattice Extension..................................................................119 Procedure if the Permissible Wind Speed is Exceeded...............................................120 Monthly Maintenance Work..............................................................................120 Pins..............................................................................................120 Lubricating Joint on 33 ft (10.1 m) Section.......................................................120 Lubricate the derricking cylinder in 33 ft (10.1 m) section.......................................121 SECTION 5.....................................................................................................123 LUBRICATION...............................................................................................123 General...............................................................................................123 Environmental Protection..............................................................................123 Lubrication Intervals.................................................................................123 Arctic Conditions - Below 0°F (-18°C).............................................................123 Arctic Conditions Down To -40°F...................................................................124 All Weather Package & Lubricants..............................................................124 Standard Lubricants Package...................................................................124 Surface Protection for Cylinder Rods..............................................................124 Wire Rope Lubrication.................................................................................125 Lubrication Points....................................................................................125 CraneLUBE.........................................................................................126 Safety............................................................................................126 Steering and Suspension...........................................................................127 Axles.............................................................................................129 Drive Train.......................................................................................131 Drive Train (continued)...........................................................................133 Turntable.........................................................................................135 Cab Tilt..........................................................................................137 Outriggers........................................................................................139 Boom..............................................................................................141 Boom (continued)..................................................................................143 Boom (continued)..................................................................................145 Hoist.............................................................................................147 Hydraulic.........................................................................................149 Instructions for Accessing Lubrication Points on Boom.............................................151 SECTION 6.....................................................................................................153 MAINTENANCE CHECKLIST.....................................................................................153 General...............................................................................................153 Instructions..........................................................................................153 Daily or 10 Hour Check List.......................................................................153 Weekly or 50 Hour Check List......................................................................154 CTRL516-02_Warm-up_Procedures--Supplement.pdf................................................................. 0 Crane Warm-up Procedures.................................................................................. 3 Engine................................................................................................ 3 Transmission.......................................................................................... 3 Hoist................................................................................................. 3 Swing Drive and Turntable Bearing..................................................................... 4 Axles................................................................................................. 4 Hydraulic Oil System.................................................................................. 4
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
S.V
