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Grove Crane RT530E-2 Operator’s Manual CTRL 415-00 – PDF DOWNLOAD
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Grove Crane RT530E-2 Operator’s Manual CTRL 415-00 – PDF DOWNLOAD
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Description
Grove Crane RT530E-2 Operator’s Manual CTRL 415-00 – PDF DOWNLOAD
FILE DETAILS:
Grove Crane RT530E-2 Operator’s Manual CTRL 415-00 – PDF DOWNLOAD
Language : English
Pages : 128
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Grove Crane RT530E-2 Operator’s Manual CTRL 415-00 – PDF DOWNLOAD
See back of this manual for Alphabetical Index............................................... 5 Table of Contents............................................................................ 5 SECTION 1.................................................................................... 9 INTRODUCTION............................................................................. 9 General.............................................................................. 9 Noise/vibration Test Results......................................................... 9 Noise Level Test Results......................................................... 9 Vibration Level Test Results..................................................... 9 Customer Support................................................................. 9 New Owners................................................................... 9 Serial Number Location (Figure 1-1).................................................. 10 SECTION 2.................................................................................... 13 Safety Information....................................................................... 13 Safety Messages...................................................................... 13 General.......................................................................... 13 Safety Alert Symbol.............................................................. 14 Signal Words..................................................................... 14 General.............................................................................. 14 Accidents............................................................................ 14 Operator’s Information............................................................... 14 Operator’s Qualifications............................................................ 15 Operational Aids..................................................................... 15 Load Moment Indication (LMI) Systems (If Equipped)............................... 16 Anti-Two-Blocking Device......................................................... 16 Work Area Definition System (WADS) (If Equipped)................................. 17 Crane Stability/Structural Strength.................................................. 17 Load Charts...................................................................... 18 Work Site........................................................................ 18 Wind Forces...................................................................... 18 Lifting Operations............................................................... 19 Counterweight.................................................................... 20 Outrigger Lift Off............................................................... 20 Multiple Crane Lifts............................................................. 20 Electrocution Hazard................................................................. 20 Set-Up and Operation............................................................. 22 Electrocution Hazard Devices..................................................... 22 Electrical Contact............................................................... 23 Special Operating Conditions and Equipment....................................... 23 Personnel Handling................................................................... 23 Environmental Protection............................................................. 24 Maintenance.......................................................................... 24 Service and Repairs.............................................................. 25 Lubrication...................................................................... 25 Tires............................................................................ 26 Wire Rope........................................................................ 26 Sheaves.......................................................................... 27 Batteries........................................................................ 28 Engine........................................................................... 28 Transporting the Crane............................................................... 28 Travel Operation..................................................................... 28 Work Practices....................................................................... 29 Personal Considerations.......................................................... 29 Crane Access..................................................................... 29 Job Preparation.................................................................. 30 Working.......................................................................... 30 Lifting.......................................................................... 31 Hand Signals..................................................................... 32 Boom Extension....................................................................... 34 Parking and Securing................................................................. 34 Shut-Down............................................................................ 34 Cold Weather Operation............................................................... 34 Temperature Effects on Hook Blocks................................................... 35 Temperature Effects on Hydraulic Cylinders........................................... 35 Model Specific Information........................................................... 37 Overload Inspection.................................................................. 37 Boom Inspection.................................................................. 38 Superstructure Inspection........................................................ 40 Carrier Inspection............................................................... 42 SECTION 3.................................................................................... 45 Operating Controls and Procedures........................................................ 45 Controls and Indicators.............................................................. 46 Steering column...................................................................... 46 Turn Signal Lever and Windshield Wiper/ Washer/Headlight /Horn Controls.......... 47 Steering Column Tilt Lever....................................................... 47 Park Brake Control Switch........................................................ 47 Headlights Switch................................................................ 47 Drive Axle Selector Switch....................................................... 47 Hazard Lights Switch............................................................. 47 Engine Diagnostic and Engine Speed Control Switches.............................. 47 Engine Diagnostic/Speed Control Switch....................................... 48 Increment/Decrement Switch................................................... 48 Ignition Switch.................................................................. 48 Transmission Shift Lever......................................................... 48 Cab Overhead Controls................................................................ 49 Skylight Window Latch............................................................ 49 Skylight Wiper and Wiper Motor................................................... 49 Skylight Sunscreen............................................................... 49 Dome Light....................................................................... 49 Cab Circulating Fan.............................................................. 49 Right Side Window Latch.......................................................... 49 Overhead Control Panel............................................................... 50 Heater/Air Conditioner Fan Switch................................................ 50 Heater Control Switch............................................................ 50 Air Conditioner Switch........................................................... 50 Skylight Wiper Switch............................................................ 50 Panel Dimmer Switch.............................................................. 50 Work Lights Switch............................................................... 50 Boom Lights Switch (Optional).................................................... 50 Crane Function Power Switch...................................................... 50 Steering Column Indicator and Gauge Display.......................................... 51 Swing Brake Engaged Indicator.................................................... 52 Parking Brake Engaged Indicator.................................................. 52 Light Malfunction Indicator...................................................... 52 Emergency Stop Indicator......................................................... 52 Hydraulic Oil High Temperature Indicator......................................... 52 Transmission Warning Indicator................................................... 52 Low Steer Pressure Indicator (Optional on CE Units).............................. 52 Left Turn Signal Indicator....................................................... 52 Low Brake Pressure Indicator..................................................... 52 Electronic Module Indicator...................................................... 52 Electronic System Diagnostic Indicator........................................... 52 LCD Display...................................................................... 52 Engine Stop Indicator............................................................ 53 Engine Warning Indicator......................................................... 53 Right Turn Signal Indicator...................................................... 53 Diesel Exhaust Fluid Indicator (Tier 4 Engines—2015 and Later Only).............. 53 Engine Wait-to-Start Indicator................................................... 53 Four-Wheel Drive Engaged Indicator............................................... 53 Axle Differential Locked Indicator............................................... 53 Rear Wheels Not Centered Indicator............................................... 53 Engine Coolant Temperature Gauge................................................. 53 Fuel Gauge....................................................................... 53 Low Fuel Level Indicator......................................................... 54 Battery Charge Indicator......................................................... 54 Voltmeter........................................................................ 54 Tachometer....................................................................... 54 Control Seat Assembly................................................................ 55 Boom Lift/Main Hoist Control Lever (Dual Axis)................................... 55 Main Hoist Control Lever (Single Axis— Optional) (Not Shown)..................... 55 Boom Lift Control Lever (Single Axis— Optional) (Not Shown)...................... 55 Main Hoist Speed Selector Switch................................................. 55 Swing/Telescope or Swing/Auxiliary Hoist Control Lever (Dual Axis)............... 56 Telescope or Auxiliary Hoist Control Lever (Single Axis—Optional) (Not Shown).... 56 Swing Control Lever (Single Axis—Optional) (Not Shown)........................... 56 Auxiliary Hoist Speed Selector Switch (Optional)................................. 56 Rear Steer Switch................................................................ 56 Axle Differential Lock Control Switch (Optional)................................. 56 Cab Door Release Lever........................................................... 57 Swing Brake Control Switch....................................................... 57 Seat Slide Lever................................................................. 57 Air Conditioner/Heater Climate Control Unit...................................... 57 Seat Frame Slide Lever........................................................... 57 Armrest Adjustment Knobs......................................................... 57 Seat Back Adjustment Lever....................................................... 57 Hoist Rotation Indicators (Not Shown)............................................ 57 Armrest Switch (Not Shown)....................................................... 57 Seat Switch (Not Shown).......................................................... 57 Side Control Panel................................................................... 58 Load Moment Indicating and Work Area Definition System Control Panel............. 58 LMI Bypass Switch................................................................ 58 Emergency Stop Switch............................................................ 58 Transmission Oil Temperature Gauge............................................... 58 Turntable Pin Swing Lock Control Handle.......................................... 58 12V Receptacle................................................................... 59 Diagnostic Connector............................................................. 59 Bubble Level Indicator........................................................... 59 Hoist Third Wrap Indicator (Optional— Standard on CE)............................ 59 -29°C (-20°F) Indicator (Optional)............................................... 59 Ambient Temperature LED Indicator/ Controller (Optional)......................... 59 Outrigger Control.................................................................... 59 Outrigger Extend/Retract Switch.................................................. 59 Outrigger Selector Switches...................................................... 60 Foot Pedal Controls.................................................................. 60 360° Swing Lock Pedal............................................................ 60 Swing Brake Pedal................................................................ 60 Telescope Control Foot Pedal (Optional).......................................... 60 Service Brake Foot Pedal......................................................... 60 Foot Throttle Pedal.............................................................. 60 Miscellaneous Controls and Indicators................................................ 60 Fuse Panel....................................................................... 60 Buzzer........................................................................... 60 LMI Emergency Override Switch.................................................... 61 LMI Internal Light Bar (Optional)................................................ 61 Strobe Light or Beacon (Optional) (Not Shown).................................... 61 Backup Alarm (Not Shown)......................................................... 61 Emergency Exit................................................................... 61 Operating Procedures................................................................. 61 Pre-Starting Checks.............................................................. 61 Fuel Supply.................................................................. 61 Engine Oil................................................................... 61 Engine Coolant............................................................... 62 Batteries.................................................................... 62 Hydraulic Reservoir and Filter............................................... 62 Wire Rope.................................................................... 62 Hook Block and Headache Ball................................................. 62 Seats and Mirrors............................................................ 62 Seat Belts................................................................... 62 Seat Belt Maintenance.................................................... 62 Cleaning Seat Belt Webbing............................................... 62 Signal and Running Lights.................................................... 62 Service and Parking Brakes................................................... 62 Tires........................................................................ 62 Wheels....................................................................... 62 Safety Equipment............................................................. 62 Daily Lubrication............................................................ 62 Boom......................................................................... 62 Cold Weather Operation........................................................... 62 Operation Below -40°C (-40°F)................................................ 63 Engine Operation................................................................. 63 Start-Up Procedure........................................................... 63 Warm Engine.................................................................. 63 Cold Engine.................................................................. 64 Idling The Engine............................................................ 64 Racing The Engine............................................................ 64 Shutdown Procedure........................................................... 64 Battery Disconnect........................................................... 64 Crane Travel Operation........................................................... 64 Seat Belts................................................................... 64 Traveling — General.......................................................... 65 Traveling on Slopes.......................................................... 65 Traveling with Elevated Boom................................................. 66 Traveling with Boom Extension Erected........................................ 66 7.9 m (26 ft) Boom Extension............................................. 66 13.7 m (45 ft) Boom Extension............................................ 67 Extended Travel.............................................................. 67 Traveling — Forward.......................................................... 67 Traveling — Reverse.......................................................... 67 Steering..................................................................... 67 Front Wheel Steering..................................................... 68 Rear Wheel Steering...................................................... 68 Four Wheel Steering...................................................... 68 Crabbing................................................................. 68 Four-Wheel Drive Operation................................................... 68 Differential Lock Operation (Optional)....................................... 69 General.................................................................. 69 Operation................................................................ 69 Axle Oscillation Lockouts Operation.......................................... 69 General Crane Operation.......................................................... 70 Pump Drive................................................................... 70 Control Lever Operation...................................................... 70 Preload Check................................................................ 70 Using Your Load Chart........................................................ 70 Proper Leveling of the Crane................................................. 71 Bubble Level Adjustment...................................................... 72 Crane Functions.................................................................. 72 Using the Outriggers......................................................... 72 Setting the Outriggers....................................................... 72 Outrigger Monitoring System (OMS) (Optional— Standard in North America)...... 73 Engaging the Mid Extend Lock Pin............................................. 74 Stowing The Outriggers....................................................... 74 Stowing the Mid-Extend Lock Pin.............................................. 75 Swinging the Boom............................................................ 75 Elevating and Lowering the Boom.............................................. 75 Elevating the Boom....................................................... 75 Lowering the Boom........................................................ 75 Telescoping the Boom......................................................... 76 Extending the Boom....................................................... 76 Retracting the Boom...................................................... 76 Telescope Control Pedal.................................................. 76 Lowering and Raising the Hoist Cable......................................... 76 Lowering the Cable....................................................... 76 Raising the Cable........................................................ 76 Hoist Speed Range Selection.................................................. 76 Operational Aids................................................................. 77 Load Moment Indicator (LMI) System........................................... 77 Control Lever Lockout System................................................. 77 Stowing and Parking.............................................................. 77 Unattended Crane................................................................. 78 SECTION 4.................................................................................... 79 Set-up And Installation Procedures....................................................... 79 General.............................................................................. 79 Installing Cable On The Hoist........................................................ 79 Cable Reeving........................................................................ 80 Dead-end Rigging/wedge Sockets....................................................... 83 Installing Wedge And Socket...................................................... 83 Dead-end Rigging................................................................. 84 Erecting And Stowing The Boom Extension.............................................. 85 General Warnings................................................................. 85 Securing the Boom Extension with Tag Line (Rope)............................. 85 Erecting......................................................................... 86 Stowing.......................................................................... 91 Setting The Offset............................................................... 91 Changing Boom Extension From Telescoping Type To Fixed Type...................... 92 Setting The Telescoping Extension Length......................................... 92 Extending.................................................................... 92 Stowing...................................................................... 92 Counterweights....................................................................... 92 Fixed Counterweight Description.................................................. 92 Fixed Counterweight Removal...................................................... 92 Fixed Counterweight Installation................................................. 95 SECTION 5.................................................................................... 97 Lubrication.............................................................................. 97 General.............................................................................. 97 Environmental Protection............................................................. 97 Lubrication Intervals................................................................ 97 Arctic Conditions Below -18°C (0°F).............................................. 98 Arctic Conditions Down To -40°F.................................................. 98 All Weather Package and Lubricants........................................... 98 Surface Protection For Cylinder Rods.................................................100 Wire Rope Lubrication................................................................100 Lubrication Points...................................................................101 CraneLUBE........................................................................101 Safety...........................................................................101 Steering and Suspension..........................................................102 Axles............................................................................104 Drive Train......................................................................106 Drive Train (continued)..........................................................108 Outriggers.......................................................................110 Turntable........................................................................112 Boom.............................................................................114 Boom (continued).................................................................116 Hoist............................................................................118 Hydraulic........................................................................120 SECTION 6....................................................................................123 Maintenance Checklist....................................................................123 General..............................................................................123 Instructions.........................................................................123 Daily or 10 Hour Check List......................................................123 Weekly or 50 Hour Check List.....................................................124
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