Grove Crane RT600E Operator’s Manual CTRL486-00 – PDF DOWNLOAD

Description

Grove Crane RT600E Operator’s Manual CTRL486-00 – PDF DOWNLOAD

FILE DETAILS:

Grove Crane RT600E Operator’s Manual CTRL486-00 – PDF DOWNLOAD

Language : English
Pages : 130
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Grove Crane RT600E Operator’s Manual CTRL486-00 – PDF DOWNLOAD

SECTION 1 11
Introduction 11
General 11
Noise/vibration Test Results 11
Noise Level Test Results 11
Vibration Level Test Results 11
Customer Support 11
New Owners 12
Serial Number Location 13
SECTION 2 17
Safety Precautions 17
Safety Messages 17
General 17
Safety Alert Symbol 18
Signal Words 18
General 18
Accidents 18
Operator’s Information 18
Operator’s Qualifications 19
Operational Aids 20
Rated Capacity Limiter (RCL) Systems (If Equipped) 20
Anti-Two-Blocking Device 20
Work Area Definition System (WADS) (If Equipped) 21
Crane Stability/Structural Strength 21
Load Charts 22
Work Site 22
Wind Forces 22
Lifting Operations 23
Counterweight 24
Outrigger Lift Off 24
Multiple Crane Lifts 24
Electrocution Hazard 25
Set-Up and Operation 26
Electrocution Hazard Devices 26
Electrical Contact 27
Special Operating Conditions and Equipment 27
Personnel Handling 27
Environmental Protection 28
Maintenance 29
Service and Repairs 29
Lubrication 30
Tires 30
Wire Rope 30
Sheaves 32
Batteries 32
Engine 32
Transporting the Crane 33
Travel Operation 33
Work Practices 34
Personal Considerations 34
Crane Access 34
Job Preparation 34
Working 34
Lifting 35
Hand Signals 36
Boom Extension 38
Parking and Securing 38
Shut-Down 38
Cold Weather Operation 38
Temperature Effects on Hook Blocks 39
Temperature Effects on Hydraulic Cylinders 39
Overload Inspection 40
Boom Inspection 42
Superstructure Inspection 44
Carrier Inspection 46
SECTION 3 49
Operating Controls And Procedures 49
Controls and Indicators 50
Steering column 50
Turn Signal Lever and Windshield Wiper/ Washer/Headlight /Horn Controls 51
Steering Column Tilt Lever 51
Park Brake Control Switch 51
Headlights Switch 51
Drive Axle Selector Switch 51
Hazard Lights Switch 51
Engine Diagnostic and Engine Speed Control Switches 52
Engine Diagnostic/Speed Control Switch 52
Increment/Decrement Switch 52
Ignition Switch 52
Transmission Shift Lever 52
Cab Overhead Controls 53
Skylight Window Latch 53
Skylight Wiper and Wiper Motor 53
Skylight Sunscreen 53
Dome Light 53
Cab Circulating Fan 53
Right Side Window Latch 53
Overhead Control Panel 54
Heater/Air Conditioner Fan Switch 54
Heater Control Switch 54
Air Conditioner Switch 54
Skylight Wiper Switch 54
Panel Dimmer Switch 54
Work Lights Switch 54
Boom Lights Switch (Optional) 54
Crane Function Power Switch 54
Steering Column Indicator and Gauge Display 55
Swing Brake Engaged 56
Parking Brake Engaged 56
Light Malfunction 56
Emergency Stop 56
Hydraulic Oil High Temperature 56
Transmission Warning 56
Low Steer Pressure (Optional on CE Units) 56
Left Turn Signal Indicator 56
Low Brake Pressure 56
Electronic Module Indicator 56
Electronic System Diagnostic 56
LCD Display 56
Engine Stop 57
Engine Warning 57
Right Turn Signal Indicator 57
Engine Wait-to-Start 57
Four-Wheel Drive Engaged 57
Axle Differential Locked 57
Rear Wheels Not Centered Indicator 57
Engine Coolant Temperature Gauge 57
Fuel Gauge 57
Low Fuel Level 57
Battery Charge Indicator 57
Voltmeter 58
Tachometer 58
Control Seat Assembly (Single Axis) 59
Main Hoist Control (Single Axis Option) 59
Boom Lift Control (Single Axis Option) 59
Boom Lift and Main Hoist Control Lever (Dual Axis Option — Not Shown) 59
Main Hoist Speed Selector Switch 59
Telescope or Auxiliary Hoist Control (Single Axis Option) 60
Swing Control (Single Axis Option) 60
Swing and Telescope or Swing and Auxiliary Hoist Control Lever (Dual Axis Option—Not Shown) 60
Auxiliary Hoist Speed Selector Switch (Optional) 60
Rear Steer Switch 60
Swing Brake Control Switch 60
Axle Differential Lock Control Switch (Optional) 61
Cab Door Release 61
Seat Back Adjustment 61
A/C Heater, Climate Control 61
Seat Slide Lever 61
Seat Frame Slide Lever 61
Armrest Adjustment 61
Hoist Rotation Indicators 61
Hydraulic Boost Switch 61
Armrest Switch (Not Shown) 61
Seat Switch (Not Shown) 61
Side Control Panel 62
Rated Capacity Limiter and Work Area Definition System Control Panel 62
RCL Bypass Switch 62
Emergency Stop Switch 62
Transmission Oil Temperature Gauge 62
Turntable Pin Swing Lock Control 62
12V Receptacle 63
Diagnostic Connector 63
Bubble Level Indicator 63
Hoist Third Wrap Indicator (Optional— Standard on CE) 63
-20°F (-29°C) Indicator (Optional) 63
Ambient Temperature LED Indicator 63
Outrigger Control 63
Cab Outrigger Control 63
Extend/Retract Switch 63
Outrigger Selector Switches 64
Foot Pedal Controls 64
360° Swing Lock Pedal 64
Swing Brake Pedal 64
Telescope Control Foot Pedal (Optional) 64
Service Brake Foot Pedal 64
Foot Throttle Pedal 64
Miscellaneous Controls and Indicators 64
Fuse Panel 64
Buzzer 64
Rated Capacity Limiter (RCL) Emergency Override Switch (Non-CE Certified Cranes) 65
Rated Capacity Limiter (RCL) Emergency Override Switch and Indicator (CE Certified Cranes) 65
RCL Internal Light Bar (Optional) 66
Strobe Light or Beacon (Optional) (Not Shown) 66
Backup Alarm (Not Shown) 66
Emergency Exit 66
Operating Procedures 66
Pre-Starting Checks 66
Fuel Supply 66
Engine Oil 66
Engine Coolant 66
Batteries 66
Signal and Running Lights 66
Foot and Parking Brakes 66
Daily Lubrication 66
Hydraulic Reservoir and Filter 66
Tires 66
Wire Rope 67
Hook Block 67
Air Cleaner 67
Cold Weather Operation 67
Operation Below -40°F (-40°C) 67
Engine Operation 67
Starting Procedure 67
Warm Engine 68
Cold Engine 68
Idling the Engine 69
Racing the Engine 69
Shutdown Procedure 69
Crane Travel Operation 69
Traveling — General 69
Travel on Slopes 70
Traveling with Elevated Boom 70
Traveling with Boom Extension Erected 71
Extended Travel 71
Traveling — Forward 71
Traveling — Reverse 72
Steering 72
Front Wheel Steering 72
Rear Wheel Steering 72
Four Wheel Steering 72
Crabbing 72
Secondary Steering (CE Units) 72
Four-Wheel Drive Operation 72
Differential Lock Operation (Optional) 73
General 73
Operation 73
Axle Oscillation Lockouts Operation 74
General Crane Operation 74
Pump Drive 74
Setting the Park Brake when Crane is on Outriggers 74
Control Lever Operation 74
Preload Check 74
Proper Leveling of the Crane 75
Bubble Level Adjustment 75
Using Your Load Chart 75
Crane Functions 76
Setting the Outriggers 76
Outrigger Monitoring System (OMS) (Optional— Standard in North America) 77
Engaging the Mid-Extend Lock Pin 77
Stowing the Outriggers 77
Stowing the Mid-Extend Lock Pin 78
Swinging the Boom (Single Axis Controller Option) 78
Elevating the Boom (Single Axis Controller Option) 78
Lowering the Boom (Single Axis Controller Option) 78
Extending the Boom (Single Axis Controller Option) 78
Retracting the Boom (Single Axis Controller Option) 79
Extending and Retracting the Boom with the Telescope Control Pedal (Single Axis Controller Option) 79
Lowering and Raising the Hoist Cable (Single Axis Controller Option) 79
Lowering the Cable 79
Raising the Cable 79
Hoist Speed Range Selection (Single Axis Controller Option) 79
Swinging the Boom (Dual Axis Controller Option) 79
Elevating the Boom (Dual Axis Controller Option) 80
Lowering the Boom (Dual Axis Controller Option) 80
Extending the Boom (Dual Axis Controller Option) 80
Retracting the Boom (Dual Axis Controller Option) 80
Extending and Retracting the Boom with the Telescope Control Pedal (Dual Axis Controller Option) 80
Lowering and Raising the Hoist Cable (Dual Axis Controller Option) 80
Lowering the Cable 80
Raising the Cable 81
Pull the control lever back to MAIN HOIST UP or AUX HOIST UP, toward yourself, and hold until the hook or load is raised to the desired height 81
Hoist Speed Range Selection (Dual Axis Controller Option) 81
Operational Aids 81
Rated Capacity Limiter (RCL) System 81
RCL Boom Alarm (CE Units) 82
Control Lever Lockout System 82
Stowing and Parking 82
Unattended Crane 83
SECTION 4 85
Set-up And Installation Procedures 85
General 85
Installing Cable on the Hoist 85
Cable Reeving 86
Dead-end Rigging/wedge Sockets 90
Installing Wedge And Socket 90
Dead-end Rigging 91
Erecting and Stowing the Swingaway Boom Extension 92
General Warnings 92
Securing the Boom Extension with Tag Line (Rope) 92
Erecting 92
Stowing 93
Setting the Offset 97
Changing Swingaway Boom Extension From Telescoping Type To Fixed Type 97
Setting the Telescoping Swingaway Length 98
Extending 98
Retracting 98
SECTION 5 99
Lubrication 99
General 99
Environmental Protection 99
Lubrication Intervals 99
Arctic Conditions Below -18°C (0°F) 99
Arctic Conditions Down to -40°C (-40°F) 100
All Weather Package and Lubricants 100
Standard Lubricants Package 100
Surface Protection for Cylinder Rods 100
Wire Rope Lubrication 101
lubrication points 101
CraneLUBE 101
Safety 101
Steering and Suspension 102
Axles 104
Drive Train 106
Drive Train (continued) 108
Turntable 110
Outriggers 112
Boom 114
Boom (continued) 116
Hoist 118
Hoist 120
Hydraulic 122
SECTION 6 125
Maintenance Checklist 125
General 125
Instructions 125
Daily or 10 Hour Check List 125
Weekly or 50 Hour Check List 126

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