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Grove Crane RT635C Spare Parts Catalog Manual SN 76859 – PDF DOWNLOAD
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Description
Grove Crane RT635C Spare Parts Catalog Manual SN 76859 – PDF DOWNLOAD
FILE DETAILS:
Grove Crane RT635C Spare Parts Catalog Manual SN 76859 – PDF DOWNLOAD
Language : English
Pages : 959
Downloadable : Yes
File Type : PDF
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TABLE OF CONTENTS:
Grove Crane RT635C Spare Parts Catalog Manual SN 76859 – PDF DOWNLOAD
See back of this manual for Alphabetical Index................................................................................................................................................................................................................................. 5 SECTION 1...................................................................................................................................................................................................................................................................... 11 INTRODUCTION............................................................................................................................................................................................................................................................... 11 General................................................................................................................................................................................................................................................................ 11 Noise/vibration Test Results........................................................................................................................................................................................................................................... 11 Noise Level Test Results........................................................................................................................................................................................................................................... 11 Vibration Level Test Results....................................................................................................................................................................................................................................... 11 Customer Support................................................................................................................................................................................................................................................... 11 New Owners..................................................................................................................................................................................................................................................... 12 List of Specifications................................................................................................................................................................................................................................................. 12 General............................................................................................................................................................................................................................................................ 12 Dimensions......................................................................................................................................................................................................................................................... 12 Capacities......................................................................................................................................................................................................................................................... 12 Torque Converter/Transmission...................................................................................................................................................................................................................................... 12 Engine............................................................................................................................................................................................................................................................. 12 Cummins QSB6.7................................................................................................................................................................................................................................................. 12 Axles.............................................................................................................................................................................................................................................................. 12 Brakes............................................................................................................................................................................................................................................................. 12 Wheels and Tires................................................................................................................................................................................................................................................... 12 Swing Gearbox...................................................................................................................................................................................................................................................... 12 Boom............................................................................................................................................................................................................................................................... 12 Swivel Assembly.................................................................................................................................................................................................................................................... 12 Hydraulic Pumps.................................................................................................................................................................................................................................................... 13 Pump #1........................................................................................................................................................................................................................................................ 13 Pump #2........................................................................................................................................................................................................................................................ 13 Pump #3........................................................................................................................................................................................................................................................ 13 Hoists......................................................................................................................................................................................................................................................... 13 Serial Number Location (Figure 1-2).................................................................................................................................................................................................................................... 14 SECTION 2...................................................................................................................................................................................................................................................................... 17 Safety Information......................................................................................................................................................................................................................................................... 17 Safety Messages........................................................................................................................................................................................................................................................ 17 General............................................................................................................................................................................................................................................................ 17 Safety Alert Symbol................................................................................................................................................................................................................................................ 18 Signal Words....................................................................................................................................................................................................................................................... 18 General................................................................................................................................................................................................................................................................ 18 Warning Signs...................................................................................................................................................................................................................................................... 18 Accidents.............................................................................................................................................................................................................................................................. 18 Operator Information................................................................................................................................................................................................................................................... 18 Operator Qualifications................................................................................................................................................................................................................................................ 19 Operational Aids....................................................................................................................................................................................................................................................... 20 Rated Capacity Limiter (RCL) Systems (If Equipped)................................................................................................................................................................................................................. 20 Anti-Two-Blocking Device........................................................................................................................................................................................................................................... 21 Working Area Limiter (If Equipped)................................................................................................................................................................................................................................. 21 Crane Stability/Structural Strength.................................................................................................................................................................................................................................... 22 Load Charts........................................................................................................................................................................................................................................................ 22 Work Site.......................................................................................................................................................................................................................................................... 23 Wind Forces............................................................................................................................................................................................................................................................ 23 Wind Speeds........................................................................................................................................................................................................................................................ 24 Determination of 3-second wind gust speed at boom tip height:.................................................................................................................................................................................................. 26 Size and Shape of the load:.................................................................................................................................................................................................................................... 26 Determining Wind Drag Coefficient (Cd)......................................................................................................................................................................................................................... 27 Maximum Permissible Wind Speed................................................................................................................................................................................................................................. 28 Example and Sample Calculations (metric)................................................................................................................................................................................................................... 30 Example 1: Crane Configuration:............................................................................................................................................................................................................................ 30 Load example 1.1:.......................................................................................................................................................................................................................................... 31 Load example 1.2:.......................................................................................................................................................................................................................................... 31 Load example 1.3a:......................................................................................................................................................................................................................................... 31 Load example 1.3b:......................................................................................................................................................................................................................................... 31 Example and Sample Calculations (Non-metric)................................................................................................................................................................................................................... 34 Example 2:................................................................................................................................................................................................................................................. 34 Load example 2.1:.......................................................................................................................................................................................................................................... 35 Load example 2.2:.......................................................................................................................................................................................................................................... 35 Load example 2.3a:......................................................................................................................................................................................................................................... 35 Load example 2.3b:......................................................................................................................................................................................................................................... 35 Lifting Operations................................................................................................................................................................................................................................................. 36 Counterweight...................................................................................................................................................................................................................................................... 37 Outrigger Lift Off................................................................................................................................................................................................................................................. 37 Multiple Crane Lifts............................................................................................................................................................................................................................................... 37 Tilt-Up Panel Lifting.............................................................................................................................................................................................................................................. 37 Pile Driving and Extracting............................................................................................................................................................................................................................................ 38 Crane Equipment.................................................................................................................................................................................................................................................... 38 Crane Inspection................................................................................................................................................................................................................................................... 38 Electrocution Hazard................................................................................................................................................................................................................................................... 39 Set-Up and Operation............................................................................................................................................................................................................................................... 40 Electrocution Hazard Devices....................................................................................................................................................................................................................................... 40 Electrical Contact................................................................................................................................................................................................................................................. 41 Special Operating Conditions and Equipment......................................................................................................................................................................................................................... 41 Personnel Handling..................................................................................................................................................................................................................................................... 41 Environmental Protection............................................................................................................................................................................................................................................... 42 Maintenance............................................................................................................................................................................................................................................................ 43 Service and Repairs................................................................................................................................................................................................................................................ 43 Lubrication........................................................................................................................................................................................................................................................ 44 Tires.............................................................................................................................................................................................................................................................. 44 Hoist Rope......................................................................................................................................................................................................................................................... 44 Wire Rope.......................................................................................................................................................................................................................................................... 44 Synthetic Hoist Rope............................................................................................................................................................................................................................................... 46 Sheaves............................................................................................................................................................................................................................................................ 46 Batteries.......................................................................................................................................................................................................................................................... 46 Engine............................................................................................................................................................................................................................................................. 47 Transporting the Crane................................................................................................................................................................................................................................................. 47 Travel Operation....................................................................................................................................................................................................................................................... 47 Work Practices......................................................................................................................................................................................................................................................... 48 Personal Considerations............................................................................................................................................................................................................................................ 48 Crane Access....................................................................................................................................................................................................................................................... 48 Job Preparation.................................................................................................................................................................................................................................................... 49 Working............................................................................................................................................................................................................................................................ 49 Lifting............................................................................................................................................................................................................................................................ 50 Hand Signals....................................................................................................................................................................................................................................................... 51 Jib.................................................................................................................................................................................................................................................................... 53 Parking and Securing................................................................................................................................................................................................................................................... 53 Shut-Down.............................................................................................................................................................................................................................................................. 53 Cold Weather Operation................................................................................................................................................................................................................................................. 53 Temperature Effects on Hook Blocks..................................................................................................................................................................................................................................... 54 Temperature Effects on Hydraulic Cylinders............................................................................................................................................................................................................................. 54 Model Specific Information............................................................................................................................................................................................................................................. 56 Overload Inspection.................................................................................................................................................................................................................................................... 56 Boom Inspection.................................................................................................................................................................................................................................................... 57 Superstructure Inspection.......................................................................................................................................................................................................................................... 59 Carrier Inspection................................................................................................................................................................................................................................................. 61 SECTION 3...................................................................................................................................................................................................................................................................... 63 Operating Controls and Procedures.......................................................................................................................................................................................................................................... 63 Controls and Indicators................................................................................................................................................................................................................................................ 64 Steering column........................................................................................................................................................................................................................................................ 64 Turn Signal Lever and Windshield Wiper/ Washer/Headlight /Horn Controls............................................................................................................................................................................................ 65 Steering Column Tilt Lever......................................................................................................................................................................................................................................... 65 Park Brake Control Switch.......................................................................................................................................................................................................................................... 65 Headlights Switch.................................................................................................................................................................................................................................................. 65 Drive Axle Selector Switch......................................................................................................................................................................................................................................... 65 Hazard Lights Switch............................................................................................................................................................................................................................................... 65 Engine Diagnostic and Engine Speed Control Switches................................................................................................................................................................................................................ 66 Engine Diagnostic/Speed Control Switch......................................................................................................................................................................................................................... 66 Increment/Decrement Switch..................................................................................................................................................................................................................................... 66 Ignition Switch.................................................................................................................................................................................................................................................... 66 Transmission Shift Lever........................................................................................................................................................................................................................................... 66 Cab Overhead Controls.................................................................................................................................................................................................................................................. 67 Skylight Window Latch.............................................................................................................................................................................................................................................. 67 Skylight Wiper and Wiper Motor..................................................................................................................................................................................................................................... 67 Skylight Sunscreen................................................................................................................................................................................................................................................. 67 Dome Light......................................................................................................................................................................................................................................................... 67 Cab Circulating Fan................................................................................................................................................................................................................................................ 67 Right Side Window Latch............................................................................................................................................................................................................................................ 67 Overhead Control Panel................................................................................................................................................................................................................................................. 68 Heater/Air Conditioner Fan Switch.................................................................................................................................................................................................................................. 68 Heater Control Switch.............................................................................................................................................................................................................................................. 68 Air Conditioner Switch............................................................................................................................................................................................................................................. 68 Skylight Wiper Switch.............................................................................................................................................................................................................................................. 68 Panel Dimmer Switch................................................................................................................................................................................................................................................ 68 Work Lights Switch................................................................................................................................................................................................................................................. 68 Boom Lights Switch (Optional)...................................................................................................................................................................................................................................... 68 Crane Function Power Switch........................................................................................................................................................................................................................................ 68 Steering Column Indicator and Gauge Display............................................................................................................................................................................................................................ 69 Swing Brake Engaged Indicator...................................................................................................................................................................................................................................... 70 Parking Brake Engaged Indicator.................................................................................................................................................................................................................................... 70 Light Malfunction Indicator........................................................................................................................................................................................................................................ 70 Emergency Stop Indicator........................................................................................................................................................................................................................................... 70 Hydraulic Oil High Temperature Indicator........................................................................................................................................................................................................................... 70 Transmission Warning Indicator..................................................................................................................................................................................................................................... 70 Low Steer Pressure Indicator (Optional on CE Units)................................................................................................................................................................................................................ 70 Left Turn Signal Indicator......................................................................................................................................................................................................................................... 70 Low Brake Pressure Indicator....................................................................................................................................................................................................................................... 70 Electronic Module Indicator........................................................................................................................................................................................................................................ 70 Electronic System Diagnostic Indicator............................................................................................................................................................................................................................. 70 LCD Display........................................................................................................................................................................................................................................................ 70 Engine Stop Indicator.............................................................................................................................................................................................................................................. 71 Engine Warning Indicator........................................................................................................................................................................................................................................... 71 Right Turn Signal Indicator........................................................................................................................................................................................................................................ 71 Diesel Exhaust Fluid Indicator (Tier 4 Engines—2015 and Later Only)................................................................................................................................................................................................ 71 Engine Wait-to-Start Indicator..................................................................................................................................................................................................................................... 71 Four-Wheel Drive Engaged Indicator................................................................................................................................................................................................................................. 71 Axle Differential Locked Indicator................................................................................................................................................................................................................................. 71 Rear Wheels Not Centered Indicator................................................................................................................................................................................................................................. 71 Engine Coolant Temperature Gauge................................................................................................................................................................................................................................... 71 Fuel Gauge......................................................................................................................................................................................................................................................... 71 Low Fuel Level Indicator........................................................................................................................................................................................................................................... 72 Battery Charge Indicator........................................................................................................................................................................................................................................... 72 Voltmeter.......................................................................................................................................................................................................................................................... 72 Tachometer......................................................................................................................................................................................................................................................... 72 Control Seat Assembly.................................................................................................................................................................................................................................................. 73 Boom Lift/Main Hoist Control Lever (Dual Axis)..................................................................................................................................................................................................................... 73 Main Hoist Control Lever (Single Axis— Optional) (Not Shown)....................................................................................................................................................................................................... 73 Boom Lift Control Lever (Single Axis— Optional) (Not Shown)........................................................................................................................................................................................................ 73 Main Hoist Speed Selector Switch................................................................................................................................................................................................................................... 73 Swing/Telescope or Swing/Auxiliary Hoist Control Lever (Dual Axis)................................................................................................................................................................................................. 74 Telescope or Auxiliary Hoist Control Lever (Single Axis—Optional) (Not Shown)...................................................................................................................................................................................... 74 Swing Control Lever (Single Axis—Optional) (Not Shown)............................................................................................................................................................................................................. 74 Auxiliary Hoist Speed Selector Switch (Optional)................................................................................................................................................................................................................... 74 Rear Steer Switch.................................................................................................................................................................................................................................................. 74 Axle Differential Lock Control Switch (Optional)................................................................................................................................................................................................................... 74 Cab Door Release Lever............................................................................................................................................................................................................................................. 75 Swing Brake Control Switch......................................................................................................................................................................................................................................... 75 Seat Slide Lever................................................................................................................................................................................................................................................... 75 Air Conditioner/Heater Climate Control Unit........................................................................................................................................................................................................................ 75 Seat Frame Slide Lever............................................................................................................................................................................................................................................. 75 Armrest Adjustment Knobs........................................................................................................................................................................................................................................... 75 Seat Back Adjustment Lever......................................................................................................................................................................................................................................... 75 Hoist Rotation Indicators (Not Shown).............................................................................................................................................................................................................................. 75 Armrest Switch (Not Shown)......................................................................................................................................................................................................................................... 75 Seat Switch (Not Shown)............................................................................................................................................................................................................................................ 75 Side Control Panel..................................................................................................................................................................................................................................................... 76 Rated Capacity Limiter and Work Area Definition System Control Panel............................................................................................................................................................................................... 76 RCL Bypass Switch.................................................................................................................................................................................................................................................. 76 Emergency Stop Switch.............................................................................................................................................................................................................................................. 76 Transmission Oil Temperature Gauge................................................................................................................................................................................................................................. 76 Turntable Pin Swing Lock Control Handle............................................................................................................................................................................................................................ 76 12V Receptacle..................................................................................................................................................................................................................................................... 77 Diagnostic Connector............................................................................................................................................................................................................................................... 77 Bubble Level Indicator............................................................................................................................................................................................................................................. 77 Hoist Third Wrap Indicator (Optional— Standard on CE).............................................................................................................................................................................................................. 77 Cold Weather Indicator (Optional).................................................................................................................................................................................................................................. 77 Ambient Temperature LED Indicator/ Controller (Optional)........................................................................................................................................................................................................... 77 Outrigger Control...................................................................................................................................................................................................................................................... 77 Outrigger Extend/Retract Switch.................................................................................................................................................................................................................................... 77 Outrigger Selector Switches........................................................................................................................................................................................................................................ 78 Foot Pedal Controls.................................................................................................................................................................................................................................................... 78 360° Swing Lock Pedal.............................................................................................................................................................................................................................................. 78 Swing Brake Pedal.................................................................................................................................................................................................................................................. 78 Telescope Control Foot Pedal (Optional)............................................................................................................................................................................................................................ 78 Service Brake Foot Pedal........................................................................................................................................................................................................................................... 78 Foot Throttle Pedal................................................................................................................................................................................................................................................ 78 Miscellaneous Controls and Indicators.................................................................................................................................................................................................................................. 78 Fuse Panel......................................................................................................................................................................................................................................................... 78 Buzzer............................................................................................................................................................................................................................................................. 78 RCL Emergency Override Switch (Non-CE Certified Cranes)............................................................................................................................................................................................................ 79 RCL Emergency Override Switch and Indicator (CE Certified Cranes).................................................................................................................................................................................................. 79 RCL Internal Light Bar (Optional).................................................................................................................................................................................................................................. 80 Strobe Light or Beacon (Optional) (Not Shown)...................................................................................................................................................................................................................... 80 Backup Alarm (Not Shown)........................................................................................................................................................................................................................................... 80 Emergency Exit..................................................................................................................................................................................................................................................... 80 Operating Procedures................................................................................................................................................................................................................................................... 80 Pre-Starting Checks................................................................................................................................................................................................................................................ 80 Fuel Supply.................................................................................................................................................................................................................................................... 80 Engine Oil..................................................................................................................................................................................................................................................... 80 Engine Coolant................................................................................................................................................................................................................................................. 80 Batteries...................................................................................................................................................................................................................................................... 80 Hydraulic Reservoir and Filter................................................................................................................................................................................................................................. 80 Wire Rope...................................................................................................................................................................................................................................................... 80 Hook Block and Headache Ball................................................................................................................................................................................................................................... 81 Seats and Mirrors.............................................................................................................................................................................................................................................. 81 Seat Belts..................................................................................................................................................................................................................................................... 81 Seat Belt Maintenance...................................................................................................................................................................................................................................... 81 Cleaning Seat Belt Webbing................................................................................................................................................................................................................................. 81 Signal and Running Lights...................................................................................................................................................................................................................................... 81 Service and Parking Brakes..................................................................................................................................................................................................................................... 81 Tires.......................................................................................................................................................................................................................................................... 81 Wheels......................................................................................................................................................................................................................................................... 81 Safety Equipment............................................................................................................................................................................................................................................... 81 Daily Lubrication.............................................................................................................................................................................................................................................. 81 Boom........................................................................................................................................................................................................................................................... 81 Air Cleaner.................................................................................................................................................................................................................................................... 81 Cold Weather Operation............................................................................................................................................................................................................................................. 81 Component Coolant Heater....................................................................................................................................................................................................................................... 82 Radiator Shutters.............................................................................................................................................................................................................................................. 82 Auxiliary Cab Heater........................................................................................................................................................................................................................................... 82 Battery Heater................................................................................................................................................................................................................................................. 83 An in-line battery coolant heater circulates warm coolant under the battery when the temperature is below - 9°C (15°F). The battery coolant heater should be activated 2 hours before starting the crane to allow sufficient time to preheat batteries a....... 83 Air Diverter................................................................................................................................................................................................................................................... 83 Super Capacitor................................................................................................................................................................................................................................................ 83 Operation Below -40°C (-40°F).................................................................................................................................................................................................................................. 83 Crane Warm-up Procedures............................................................................................................................................................................................................................................... 83 Engine............................................................................................................................................................................................................................................................. 84 Transmission....................................................................................................................................................................................................................................................... 84 Hoist.............................................................................................................................................................................................................................................................. 84 Swing Drive and Turntable Bearing.................................................................................................................................................................................................................................. 84 Axles.............................................................................................................................................................................................................................................................. 84 Hydraulic Oil System............................................................................................................................................................................................................................................... 85 Engine Operation................................................................................................................................................................................................................................................... 85 Starting Procedure............................................................................................................................................................................................................................................. 85 Battery Disconnect Switch.................................................................................................................................................................................................................................. 85 Warm Engine.................................................................................................................................................................................................................................................... 85 Cold Engine.................................................................................................................................................................................................................................................... 86 Idling The Engine.............................................................................................................................................................................................................................................. 86 Racing The Engine.............................................................................................................................................................................................................................................. 86 Shutdown Procedure............................................................................................................................................................................................................................................. 86 Transporting the Crane............................................................................................................................................................................................................................................. 86 Battery Disconnect............................................................................................................................................................................................................................................. 87 Crane Travel Operation............................................................................................................................................................................................................................................. 87 Seat Belts..................................................................................................................................................................................................................................................... 87 Traveling — General............................................................................................................................................................................................................................................ 87 Traveling — Towing/Pulling..................................................................................................................................................................................................................................... 88 Traveling — Being Towed/Pulled................................................................................................................................................................................................................................. 89 Traveling on Slopes............................................................................................................................................................................................................................................ 89 Traveling with Elevated Boom................................................................................................................................................................................................................................... 90 Traveling with Boom Extension Erected.......................................................................................................................................................................................................................... 90 7.9 m (26 ft) Boom Extension............................................................................................................................................................................................................................... 90 13.7 m (45 ft) Boom Extension.............................................................................................................................................................................................................................. 90 Extended Travel................................................................................................................................................................................................................................................ 90 Traveling — Forward............................................................................................................................................................................................................................................ 91 Traveling — Reverse............................................................................................................................................................................................................................................ 91 Steering....................................................................................................................................................................................................................................................... 91 Front Wheel Steering....................................................................................................................................................................................................................................... 91 Rear Wheel Steering........................................................................................................................................................................................................................................ 91 Four Wheel Steering........................................................................................................................................................................................................................................ 92 Crabbing................................................................................................................................................................................................................................................... 92 Four-Wheel Drive Operation..................................................................................................................................................................................................................................... 92 Differential Lock Operation (Optional)......................................................................................................................................................................................................................... 92 General.................................................................................................................................................................................................................................................... 92 Operation.................................................................................................................................................................................................................................................. 93 Axle Oscillation Lockouts Operation............................................................................................................................................................................................................................ 93 General Crane Operation............................................................................................................................................................................................................................................ 94 Pump Drive..................................................................................................................................................................................................................................................... 94 Control Lever Operation........................................................................................................................................................................................................................................ 94 Preload Check.................................................................................................................................................................................................................................................. 94 Using Your Load Chart.......................................................................................................................................................................................................................................... 94 Proper Leveling of the Crane................................................................................................................................................................................................................................... 95 Bubble Level Adjustment........................................................................................................................................................................................................................................ 96 Crane Functions.................................................................................................................................................................................................................................................... 96 Using the Outriggers........................................................................................................................................................................................................................................... 96 Setting the Outriggers......................................................................................................................................................................................................................................... 96 Outrigger Monitoring System (OMS) (Optional— Standard in North America)........................................................................................................................................................................................ 97 Engaging the Mid Extend Lock Pin............................................................................................................................................................................................................................... 98 Stowing The Outriggers......................................................................................................................................................................................................................................... 98 Stowing the Mid-Extend Lock Pin................................................................................................................................................................................................................................ 98 Swinging the Boom.............................................................................................................................................................................................................................................. 99 Elevating and Lowering the Boom................................................................................................................................................................................................................................100 Elevating the Boom.........................................................................................................................................................................................................................................100 Lowering the Boom..........................................................................................................................................................................................................................................100 Telescoping the Boom...........................................................................................................................................................................................................................................100 Extending the Boom.........................................................................................................................................................................................................................................100 Retracting the Boom........................................................................................................................................................................................................................................101 Telescope Control Pedal....................................................................................................................................................................................................................................101 Lowering and Raising the Hoist Cable...........................................................................................................................................................................................................................101 Lowering the Cable.........................................................................................................................................................................................................................................101 Raising the Cable..........................................................................................................................................................................................................................................101 Hoist Speed Range Selection....................................................................................................................................................................................................................................101 Operational Aids...................................................................................................................................................................................................................................................101 Rated Capacity Limiter (RCL) System............................................................................................................................................................................................................................101 Control Lever Lockout System...................................................................................................................................................................................................................................102 Stowing and Parking................................................................................................................................................................................................................................................102 Unattended Crane...................................................................................................................................................................................................................................................102 SECTION 4......................................................................................................................................................................................................................................................................103 Set-up And Installation Procedures.........................................................................................................................................................................................................................................103 General................................................................................................................................................................................................................................................................103 Installing Cable On The Hoist..........................................................................................................................................................................................................................................103 Cable Reeving..........................................................................................................................................................................................................................................................104 Boom Cable Reeving.................................................................................................................................................................................................................................................104 Dead-end Rigging/wedge Sockets.........................................................................................................................................................................................................................................107 Installing Wedge And Socket........................................................................................................................................................................................................................................107 Dead-end Rigging...................................................................................................................................................................................................................................................108 Erecting And Stowing The Boom Extension................................................................................................................................................................................................................................109 General Warnings...................................................................................................................................................................................................................................................109 Securing the Boom Extension with Tag Line (Rope)...............................................................................................................................................................................................................109 Erecting...........................................................................................................................................................................................................................................................109 Stowing............................................................................................................................................................................................................................................................115 Setting The Offset.................................................................................................................................................................................................................................................115 Changing Boom Extension From Telescoping Type To Fixed Type........................................................................................................................................................................................................116 Setting The Telescoping Extension Length...........................................................................................................................................................................................................................116 Extending......................................................................................................................................................................................................................................................116 Stowing........................................................................................................................................................................................................................................................116 Counterweights.........................................................................................................................................................................................................................................................116 Fixed Counterweight Description....................................................................................................................................................................................................................................116 Fixed Counterweight Removal........................................................................................................................................................................................................................................116 Fixed Counterweight Installation...................................................................................................................................................................................................................................119 SECTION 5......................................................................................................................................................................................................................................................................121 Lubrication................................................................................................................................................................................................................................................................121 General................................................................................................................................................................................................................................................................121 Environmental Protection...............................................................................................................................................................................................................................................121 Lubrication Intervals..................................................................................................................................................................................................................................................121 Arctic Conditions Below -18°C (0°F)................................................................................................................................................................................................................................122 Arctic Conditions Down To -40°F....................................................................................................................................................................................................................................123 All Weather Package and Lubricants.............................................................................................................................................................................................................................123 Surface Protection For Cylinder Rods...................................................................................................................................................................................................................................125 Wire Rope Lubrication..................................................................................................................................................................................................................................................125 CraneLUBE..........................................................................................................................................................................................................................................................125 Cummins Oil Registration List......................................................................................................................................................................................................................................125 Safety.............................................................................................................................................................................................................................................................125 Steering and Suspension............................................................................................................................................................................................................................................126 Axles..............................................................................................................................................................................................................................................................128 Drive Train........................................................................................................................................................................................................................................................130 Drive Train (continued)............................................................................................................................................................................................................................................132 Outriggers.........................................................................................................................................................................................................................................................134 Turntable..........................................................................................................................................................................................................................................................136 Boom...............................................................................................................................................................................................................................................................138 Boom (continued)...................................................................................................................................................................................................................................................140 Hoist..............................................................................................................................................................................................................................................................142 Hydraulic..........................................................................................................................................................................................................................................................144 Diesel Exhaust Fluid (DEF) Tank....................................................................................................................................................................................................................................146 SECTION 6......................................................................................................................................................................................................................................................................147 Maintenance Checklist......................................................................................................................................................................................................................................................147 General................................................................................................................................................................................................................................................................147 Instructions...........................................................................................................................................................................................................................................................147 Daily or 10 Hour Check List........................................................................................................................................................................................................................................147 Weekly or 50 Hour Check List.......................................................................................................................................................................................................................................148
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