Grove Crane RT635C Spare Parts Catalog Manual SN 83120 – PDF DOWNLOAD

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Grove Crane RT635C Spare Parts Catalog Manual SN 83120 – PDF DOWNLOAD

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Grove Crane RT635C Spare Parts Catalog Manual SN 83120 – PDF DOWNLOAD

Language : English
Pages : 1009
Downloadable : Yes
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TABLE OF CONTENTS:

Grove Crane RT635C Spare Parts Catalog Manual SN 83120 – PDF DOWNLOAD

10 2159900936 BOOM ASSEMBLY – 4 SECTION 7
FULL POWER
6372005319 CYLINDER ASSEMBLY – 5 1/2″ 15
TELESCOPE
6372005557 CYLINDER ASSEMBLY – 5 1/2″ 17
TELESCOPE
7926003009 VALVE ASSEMBLY – CHECK 21
2159900228 ACTUATOR ASSEMBLY 23
13 2165200512 PIVOT SHAFT INSTALLATION – 25
UPPER SHAFT
134 2165900636 EXTENSION INSTALLATION – 33
FIXED OFFSETABLE JIB BOOM
2165900553 MAST ASSEMBLY 37
6718000580 SHEAVE ASSEMBLY – COMPLETE 39
2165900538 NOSE ASSEMBLY – PIN ON 41
6718000490 SHEAVE ASSEMBLY – COMPLETE 43
2165900663 BOOM EXTENSION ASSEMBLY – 49
29’ FIXED OFFSETABLE JIB
2165900553 MAST ASSEMBLY 53
6718000580 SHEAVE ASSEMBLY – COMPLETE 55
2165900538 NOSE ASSEMBLY – PIN ON 57
6718000490 SHEAVE ASSEMBLY – COMPLETE 59
135 2165900641 CARRIER INSTALLATION – 63
BOOM EXTENSION
136 2174900120 STOP INSTALLATION – BOOM 65
EXTENSION
138 2159900935 SHEAVE INSTALLATION 67
6718000490 SHEAVE ASSEMBLY – COMPLETE 71
800 9333102338 PAT SYSTEM INSTALLATION 73
9333102338 PAT SYSTEM INSTALLATION 77
MOUNTING HARDWARE – MAIN
BOOM
9333102338 PAT SYSTEM INSTALLATION 79
A2B COMPONENTS – BOOM
INSTALLATION
9333101431 CABLE REEL ASSEMBLY 83
9333102338 PAT SYSTEM INSTALLATION 85
CABLE REEL ASSEMBLY
I
Grove Worldwide
MACHINE COMPONENT INDEX
Date: Jan 27, 2004 Rev: 01
Model Number
RT635C
Serial Number
83120
Item Part Description Page
9333102338 PAT SYSTEM INSTALLATION 87
CENTRAL UNIT ASSEMBLY –
WITH TIMER
9333102338 PAT SYSTEM INSTALLATION 89
MOUNTING HARDWARE – LMI
MOUNTING HARDWARE – LMI
9333102338 PAT SYSTEM INSTALLATION 91
SUPERSTRUCTURE
INSTALLATION – LMI
9333101954 CENTRAL UNIT ASSEMBLY, DS350G 93
WITH TIMER
9333102338 PAT SYSTEM INSTALLATION 95
CONSOLE ASSEMBLY –
INTERACTIVE
9333102338 PAT SYSTEM INSTALLATION 97
CONSOLE ASSEMBLY – DS350GW
INTERACTIVE, (CE)
9333102338 PAT SYSTEM INSTALLATION 99
CONSOLE ASSEMBLY –
VERTICAL, GRAPHIC
9333102338 PAT SYSTEM INSTALLATION 101
LIGHT BAR INSTALLATION –
LMI
9333102338 PAT SYSTEM INSTALLATION 103
WIRING DIAGRAMS
9333102338 PAT SYSTEM INSTALLATION 105
MINIMUM WRAP LIMIT KIT
(MAIN HOIST)
9333102644 DEVICE ASSEMBLY , THIRD WRAP 107
(SPECIAL)
RT600C
9333102993 CONTROL UNIT ASSEMBLY, 24 VOLT 109
MWD 100
9333102338 PAT SYSTEM INSTALLATION 111
CONTROL UNIT ASSEMBLY –
MWD 100
9333102338 PAT SYSTEM INSTALLATION 113
3RD WRAP LIMIT
INSTALLATION – AUX. HOIST
9333102644 DEVICE ASSEMBLY , THIRD WRAP 115
(SPECIAL)
RT600C
9333102338 PAT SYSTEM INSTALLATION 117
3RD WRAP DEVICE – SPECIAL
II
Grove Worldwide
MACHINE COMPONENT INDEX
Date: Jan 27, 2004 Rev: 01
Model Number
RT635C
Serial Number
83120
Item Part Description Page
9333102338 PAT SYSTEM INSTALLATION 119
AUXILIARY BOOM NOSE
INSTALLATION
9333102338 PAT SYSTEM INSTALLATION 121
EXTENSION INSTALLATION
9333102338 PAT SYSTEM INSTALLATION 123
TELE-EXTENSION
INSTALLATION
9333102338 PAT SYSTEM INSTALLATION 125
BOOM EXTENSION BASE KIT
INSTALLATION
9333102338 PAT SYSTEM INSTALLATION 127
PIN ON STUB NOSE / BOOM
EXT. FLY INSTALLATION
9333102338 PAT SYSTEM INSTALLATION 129
JUMPER CABLE ASSEMBLY
9333102338 PAT SYSTEM INSTALLATION 131
WEIGHT ASSEMBLY – A2B
9333102338 PAT SYSTEM INSTALLATION 133
DECAL – LMI
(ENGLISH)
9333102338 PAT SYSTEM INSTALLATION 135
DECAL – LMI
(SPANISH)
9333102338 PAT SYSTEM INSTALLATION 137
DECAL – LMI
(FRENCH)
CAB GROUP
30 6348000682 FIRE EXTINGUISHER INSTALLATION 139
39 6978003806 ELECTRICAL SYSTEM 147
INSTALLATION – S/S
6512002229 HARNESS ASSEMBLY – 153
SUPERSTRUCTURE
40 6978003955 ELECTRICAL SYSTEM 157
INSTALLATION – CAB
6512002385 HARNESS ASSEMBLY – CAB 167
6679002828 PANEL ASSEMBLY – 173
CIRCUIT BREAKERS
6512002386 HARNESS ASSEMBLY – 177
CIRCUIT BREAKER
47 6245001301 CAB INSTALLATION – 181
SUPERSTRUCTURE
III
Grove Worldwide
MACHINE COMPONENT INDEX
Date: Jan 27, 2004 Rev: 01
Model Number
RT635C
Serial Number
83120
Item Part Description Page
6245001661 CAB ASSEMBLY 187
6245001665 CAB WELD 195
7683000067 VALVE ASSEMBLY – TREADLE 197
7246001262 CABLE ASSEMBLY – CONTROL 199
7576001063 MOTOR ASSEMBLY – WIPER 201
6392000664 DOOR ASSEMBLY 203
7498000917 SKYLIGHT ASSEMBLY – 207
SLIDING
7326000536 COLUMN ASSEMBLY – STEERING 211
7926003341 VALVE ASSEMBLY – ORBITAL 215
STEERING
48 6245001338 CONSOLE INSTALLATION – 217
FRONT
6245001306 CONSOLE ASSEMBLY – FRONT 221
7352000833 CONTROL ASSEMBLY – SHIFT 225
7486002802 GAUGE CLUSTER – 12V 227
6978003379 HARNESS INSTALLATION – 229
FRONT CONSOLE
6512001857 HARNESS ASSEMBLY – 233
CONSOLE
49 6511001153 CONTROL HANDLES 235
INSTALLATION
63 6683000590 PEDAL INSTALLATION – SWING 237
BRAKE
64 6942000531 SCREEN INSTALLATION – SUN 239
OPEN MESH
65 6515000765 HEATER INSTALLATION – 241
HYDRAULIC
7515000724 HEATER ASSEMBLY 245
6978003545 HEATER PANEL INSTALLATION 247
6512001978 HARNESS ASSEMBLY – 251
HEATER PANEL
70 2165200527 VALVE INSTALLATION – 253
HYDRAULIC HEATER
7926001763 VALVE ASSEMBLY – SOLENOID 255
7926003035 VALVE ASSEMBLY – RELIEF 257
2500 PSI
IV
Grove Worldwide
MACHINE COMPONENT INDEX
Date: Jan 27, 2004 Rev: 01
Model Number
RT635C
Serial Number
83120
Item Part Description Page
71 2165100548 HEATER VALVE INSTALLATION 259
7926002087 VALVE ASSEMBLY – SOLENOID 261
3 WAY 2 POSITION
72 6798000880 SEAT INSTALLATION – CONTROL 263
SINGLE AXIS WITH AUXILIARY
OR FUTURE AUXILIARY
6798000835 CONTROL SEAT ASSEMBLY – 267
SINGLE AXIS
W/AUX OR FUTURE AUX
7798000827 SEAT ASSEMBLY 271
6705015361 PLATE ASSEMBLY 273
7926003043 CONTROLLER ASSEMBLY – 275
SINGLE AXIS
6512001796 HARNESS ASSEMBLY – SEAT 279
ARM
6512001706 HARNESS ASSEMBLY – SEAT 281
7798000808 SUSPENSION ASSEMBLY – SEAT 283
73 6425000646 FAN INSTALLATION – 287
CAB CIRCULATING
7425000659 FAN ASSEMBLY – 12 VOLT CAB 289
COMPLETE ASSEMBLY
75 6001001816 FLOOR MAT INSTALLATION – 293
GRAY
78 6683000589 PEDAL INSTALLATION – BOOM 295
TELESCOPE
7352990194 PEDAL ASSEMBLY 297
80 6001001799 ACOUSTICAL INSTALLATION 299
82 6975000528 WIPER/WASHER INSTALLATION 303
– SKYLIGHT
83 6632000865 WINDSHIELD WASHER 307
INSTALLATION
119 2165600576 HYDRAULIC HEATER LINES 309
145 6581001236 WORK LIGHT INSTALLATION 313
157 6245001337 COVERS INSTALLATION – 315
BOTTOM
CONTROL VALVE GROUP
50 2165200561 VALVE INSTALLATION – CONTROL 319
MAIN AND AUXILIARY HOIST
7926003396 VALVE ASSEMBLY – 2 SECTION 323
V
Grove Worldwide
MACHINE COMPONENT INDEX
Date: Jan 27, 2004 Rev: 01
Model Number
RT635C
Serial Number
83120
Item Part Description Page
7926003084 VALVE ASSEMBLY – 327
2 SECTION
7926003074 VALVE ASSEMBLY – 1 SECTION 331
6372004976 CYLINDER ASSEMBLY – 335
BRAKE BOOSTER MASTER
7372004729 CYLINDER ASSEMBLY – MASTER 339
AND BRAKE BOOSTER
7926003293 VALVE ASSEMBLY – PRESSURE 343
REDUCING
7926003052 VALVE ASSEMBLY – 349
FLOW CONTROL
7926002009 VALVE ASSEMBLY – SEQUENCE 351
7926002071 VALVE ASSEMBLY – 5 STATION 353
SOLENOID
102 2165600577 SUPPLY, PRESSURE AND RETURN 359
HYDRAULIC LINES INSTALLATION –
107 2165600529 HYDRAULIC LINES INSTALLATION – 365
BRAKE
109 2165600521 HYDRAULIC LINES INSTALLATION – 367
TELESCOPE
110 2165600511 HYDRAULIC LINES INSTALLATION – 369
TELESCOPE
WITH FUTURE AUXILIARY CAB
111 2165600520 HYDRAULIC LINES INSTALLATION – 371
SWING
112 2165600513 HYDRAULIC LINES INSTALLATION – 373
SWING AND SWING BRAKE
115 2165600522 HYDRAULIC LINES INSTALLATION – 377
LIFT
116 2165600512 HYDRAULIC LINES INSTALLATION – 381
LIFT
117 2165600526 HYDRAULIC LINES INSTALLATION – 383
HYDRAULIC HEATER
118 2165600518 HYDRAULIC LINES INSTALLATION – 385
HEATER
121 2165600527 HYDRAULIC LINES INSTALLATION – 387
PRESURE CHECK PANEL
147 2174100099 FLOW DIVIDER INSTALLATION 389
7926001971 VALVE ASSEMBLY – FLOW 391
DIVIDER
VI
Grove Worldwide
MACHINE COMPONENT INDEX
Date: Jan 27, 2004 Rev: 01
Model Number
RT635C
Serial Number
83120
Item Part Description Page
HOIST GROUP
15 6974001754 HOIST INSTALLATION – MAIN 393
6974002062 HOIST ASSEMBLY 395
6974001943 HOIST ASSEMBLY 397
7632000135 MOTOR ASSEMBLY – HYDRAULIC VANE TYPE 399
COMPLETE ASSEMBLY
6188000162 BRAKE ASSEMBLY 403
6974002063 CABLE FOLLOWER AND IDLER 405
DRUM ASSEMBLY
16 6974001781 INDICATOR INSTALLATION – 409
HOIST ROTATION
7352000835 ROTATION INDICATOR 411
ASSEMBLY
113 2165600530 HYDRAULIC LINES INSTALLATION – 413
MAIN AND AUXILIARY HOIST
114 2165600515 HYDRAULIC LINES INSTALLATION – 417
MAIN HOIST
143 2174200072 MIRROR INSTALLATION – 419
HOIST
TURNTABLE GROUP
2 2165200593 TURNTABLE DRIVE 421
INSTALLATION
6176003481 BOX ASSEMBLY – SWING 423
COMPLETE
6176003482 SWING BOX AND BRAKE ASSEMBLY 425
6188000693 BRAKE ASSEMBLY – SWING 429
7632000137 MOTOR ASSEMBLY – ORBIT 431
2170200137 LOCK ASSEMBLY – SWING 433
11 2170200198 COUNTERWEIGHT PLATE 435
INSTALLATION
12 2165200596 LOWER SHAFT AND LIFT 437
CYLINDER INSTALLATION
6372005320 CYLINDER ASSEMBLY – 10.00’’ 439
LIFT
32 2174200040 BEARING BOLT INSTALLATION 441
33 2165200590 TURNTABLE LOCK PIN INSTALLATION 443
INSTALLATION
34 2165200532 POSITIVE SWING LOCK 445
INSTALLATION
VII
Grove Worldwide
MACHINE COMPONENT INDEX
Date: Jan 27, 2004 Rev: 01
Model Number
RT635C
Serial Number
83120
Item Part Description Page
2165200559 LEVER INSTALLATION 447
44 6364002549 SWIVEL INSTALLATION – 451
ELECTRIC AND HYDRAULIC
6364002780 SWIVEL ASSEMBLY – ELECTRIC 459
AND HYDRAULIC
6364002546 SWIVEL ASSEMBLY – 463
15 PORT HYDRAULIC
7753001388 SLIP RING ASSEMBLY – 44 465
CONDUCTOR
6364002546 SWIVEL ASSEMBLY – 471
15 PORT HYDRAULIC
7753001388 SLIP RING ASSEMBLY – 44 473
CONDUCTOR
52 2174100098 COOLER INSTALLATION – OIL 479
7425000081 FAN ASSEMBLY 481
176 2165200588 LUBE INSTALLATION – 483
TURNTABLE MANUAL BEARING
ENGINE GROUP
8 2165800593 ENGINE INSTALLATION – CAT 485
FOR REFERENCE ONLY
2165800595 ENGINE ASSEMBLY 489
NOT AVAILABLE AS ASSEMBLY
7722000311 PUMP ASSEMBLY 497
7372002534 CYLINDER ASSEMBLY – THROTTLE 499
7364001594 DISCONNECT ASSEMBLY – PUMP 503
6512002646 HARNESS ASSEMBLY 505
7722000953 PUMP ASSEMBLY 509
2165800586 ENGINE COMPONENTS 515
NOT AVAILABLE AS ASSEMBLY
7926001253 VALVE ASSEMBLY – SOLENOID 519
35 2165800542 BATTERY INSTALLATION 521
36 2165800514 COVER INSTALLATION – 525
BATTERY
51 2165800564 RADIATOR INSTALLATION 527
139 2165800561 CLEANER INSTALLATION – AIR 531
7304800001 CLEANER ASSEMBLY – AIR 533
COMPLETE ASSEMBLY
140 2165800560 EXHAUST SYSTEM 535
INSTALLATION
VIII
Grove Worldwide
MACHINE COMPONENT INDEX
Date: Jan 27, 2004 Rev: 01
Model Number
RT635C
Serial Number
83120
Item Part Description Page
162 2165800536 FILTER INSTALLATION – 537
FUEL/WATER
DRIVE TRAIN GROUP
7 2165800548 DRIVE LINE INSTALLATION 539
7364001402 DRIVE LINE ASSEMBLY 541
7364002583 SHAFT ASSEMBLY – DRIVE 543
7364002633 DRIVE LINE ASSEMBLY 545
AXLE GROUP
3 6049000917 AXLE INSTALLATION – FRONT 547
6049001776 AXLE ASSEMBLY – FRONT 551
7049001559 AXLE ASSEMBLY 553
7049001559 AXLE ASSEMBLY 555
DIFFERENTIAL CARRIER PARTS
7049001559 AXLE ASSEMBLY 559
HOUSING PARTS
7049001559 AXLE ASSEMBLY 563
WHEEL END PARTS
7049001559 AXLE ASSEMBLY 567
BRAKE CALIPER
6372002594 CYLINDER ASSEMBLY – 3″ 569
STEER
7009000018 CHAMBER ASSEMBLY – BRAKE 571
7049000921 AXLE ASSEMBLY 573
7049000921 AXLE ASSEMBLY 575
DIFFERENTIAL CARRIER PARTS
7049000921 AXLE ASSEMBLY 579
HOUSING PARTS
7049000921 AXLE ASSEMBLY 583
WHEEL END PARTS
7049000921 AXLE ASSEMBLY 587
BRAKE CALIPER ASSEMBLY
6372002594 CYLINDER ASSEMBLY – 3″ 589
STEER
4 6049000915 AXLE INSTALLATION – REAR 591
6049001774 AXLE ASSEMBLY – REAR 595
7049001563 AXLE ASSEMBLY 597
7049001563 AXLE ASSEMBLY 599
DIFFERENTIAL CARRIER PARTS
IX
Grove Worldwide
MACHINE COMPONENT INDEX
Date: Jan 27, 2004 Rev: 01
Model Number
RT635C
Serial Number
83120
Item Part Description Page
7049001563 AXLE ASSEMBLY 603
HOUSING PARTS
7049001563 AXLE ASSEMBLY 607
WHEEL END PARTS
7049001563 AXLE ASSEMBLY 611
BRAKE CALIPER
6372002594 CYLINDER ASSEMBLY – 3″ 613
STEER
6372003064 CYLINDER ASSEMBLY – 5″ 615
LOCKOUT
7049000847 AXLE ASSEMBLY 617
7049000847 AXLE ASSEMBLY 619
DIFFERENTIAL CARRIER PARTS
7049000847 AXLE ASSEMBLY 623
HOUSING PARTS
7049000847 AXLE ASSEMBLY 627
WHEEL END PARTS
7049000847 AXLE ASSEMBLY 631
BRAKE CALIPER ASSEMBLY
7049000847 AXLE ASSEMBLY 633
BRAKE CALIPER PARTS
6372002594 CYLINDER ASSEMBLY – 3″ 635
STEER
42 2174700504 REAR STEER INDICATOR 637
INSTALLATION
56 6970002981 TIRE AND WHEEL ASSEMBLY 639
69 2174500004 VALVE INSTALLATION – REAR 641
AXLE LOCKOUT
7926001859 VALVE ASSEMBLY – SOLENOID 643
105 2165600532 HYDRAULIC LINES INSTALLATION – 647
FRONT STEER
106 2165600536 HYDRAULIC LINES INSTALLATION – 649
REAR AXLE LOCKOUT
108 2165600534 HYDRAULIC LINES INSTALLATION – 651
REAR STEER
120 2174100085 HYDRAULIC LINES INSTALLATION – 653
BRAKE
130 2165600517 HYDRAULIC LINES INSTALLATION – 655
STEER
OUTRIGGER GROUP
X
Grove Worldwide
MACHINE COMPONENT INDEX
Date: Jan 27, 2004 Rev: 01
Model Number
RT635C
Serial Number
83120
Item Part Description Page
5 2165100611 BEAM INSTALLATION – 659
OUTRIGGER
6372002876 CYLINDER ASSEMBLY – 4 1/2″ 663
OUTRIGGER JACK
6372004886 CYLINDER ASSEMBLY – 2 1/2″ 665
OUTRIGGER EXTENSION
2165100580 BEAM ASSEMBLY – OUTRIGGER 667
6372002876 CYLINDER ASSEMBLY – 4 1/2″ 669
OUTRIGGER JACK
6372004886 CYLINDER ASSEMBLY – 2 1/2″ 671
OUTRIGGER EXTENSION
55 2174100635 OUTRIGGER CONTROL VALVE 673
INSTALLATION
7926000219 VALVE ASSEMBLY – 4 STACK 675
OUTRIGGER SOLENOID
7926003300 VALVE ASSEMBLY 679
7926002030 VALVE ASSEMBLY – CHECK 685
59 2174100045 OUTRIGGER FLOAT STOWAGE 687
INSTALLATION
6458000048 FLOAT ASSEMBLY – OUTRIGGER 689
59 6458000048 FLOAT ASSEMBLY – OUTRIGGER 691
104 2165600563 HYDRAULIC LINES INSTALLATION – 693
OUTRIGGER
FRAME GROUP
1 2165100612 FRAME SECTION 697
2165100514 STUD INSTALLATION 701
9 2165800551 HOOD INSTALLATION – ENGINE 705
2165800553 REAR GRILL ASSEMBLY – 709
ENGINE HOOD
27 2174100109 RELIEF VALVE AND PARKING 711
BRAKE INSTALLATION
7926001877 VALVE ASSEMBLY – RELIEF 713
7926003855 VALVE ASSEMBLY – PARK BRAKE 715
COMPLETE ASSEMBLY
28 6581001238 EXTERIOR LIGHTS 717
INSTALLATION – CARRIER
29 2140100095 MIRROR INSTALLATION – 719
FRAME
38 6978003868 ELECTRICAL SYSTEM 725
INSTALLATION – CARRIER
XI
Grove Worldwide
MACHINE COMPONENT INDEX
Date: Jan 27, 2004 Rev: 01
Model Number
RT635C
Serial Number
83120
Item Part Description Page
6512002326 HARNESS ASSEMBLY – CARRIER 731
6176002347 BOX ASSEMBLY – RELAY 735
6512001987 HARNESS ASSEMBLY – RELAY 739
BOX
43 2165100593 FENDER INSTALLATION 741
45 2165100511 HYDRAULIC RESERVOIR 743
INSTALLATION
2165100572 RESERVOIR ASSEMBLY – 747
HYDRAULIC
7258001405 COVER ASSEMBLY – 16’’ 749
INSPECTION
7437000194 FILTER ASSEMBLY – RETURN 751
7437000194 FILTER ASSEMBLY – RETURN 753
46 2174100013 FUEL TANK AND STEP 755
INSTALLATION
53 2165100613 DECKING INSTALLATION 757
58 2165100551 TIE-DOWN INSTALLATION – 759
HOOKBLOCK
68 6025000788 BACK-UP ALARM INSTALLATION 761
77 2165800574 WEATHERSTRIP INSTALLATION 763
101 2165600519 HYDRAULIC LINES INSTALLATION – 767
SUPPLY, PRESSURE AND RETURN
103 2165600528 HYDRAULIC LINES INSTALLATION – 771
SUPPLY, PRESSURE AND RETURN
7926001894 VALVE ASSEMBLY – RESIDUAL 777
CHECK
158 2165100535 TOOL BOX INSTALLATION 779
159 2165100543 FLEX STEP INSTALLATION 783
800 6376007522 DECAL INSTALLATION – 789

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