Grove Crane RT650E – 50 US T Parts Catalog Manual SN 234215 – PDF DOWNLOAD

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Grove Crane RT650E – 50 US T Parts Catalog Manual SN 234215 – PDF DOWNLOAD

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Grove Crane RT650E – 50 US T Parts Catalog Manual SN 234215 – PDF DOWNLOAD

Language : English
Pages : 933
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Grove Crane RT650E – 50 US T Parts Catalog Manual SN 234215 – PDF DOWNLOAD

1 2165910117 BOOM ASSEMBLY – 4 SECTION 9
(COMPLETE ASSEMBLY)
6372100173 CYLINDER ASSEMBLY – 8 1/4″ 15
TELESCOPE
1 7826000641 SOCKET, 3/4” OPEN WEDGE 19
2 2165210016 SHAFT INSTALLATION – 21
BOOM PIVOT
3 2165910090 SHEAVE INSTL- 2 OVER 3 23
7718100017 SHEAVE ASSEMBLY 25
(COMPLETE ASSEMBLY)
4 6581100023 LIGHT INSTALLATION – BOOM 27
6581100024 LIGHT ASSEMBLY – MODIFIED BOOM 29
(COMPLETE ASSEMBLY)
6872100058 SWITCH INSTALLATION – BOOM LIGHTS 31
(NOT AVAILABLE AS ASSEMBLY)
6246100155 CABLE ASSEMBLY – BOOM LIGHTS 33
5 7053100022 BALL ASSEMBLY – OVERHAUL 35
(COMPLETE ASSEMBLY)
6 2165910046 BOOM EXTENSION INSTALLATION-CARRIER 37
6 3486000212 WEIGHT AND CHAIN ASSEMBLY 41
(COMPLETE ASSEMBLY)
7 2165910022 NOSE INSTALLATION – AUXILIARY BOOM 43
7718100017 SHEAVE ASSEMBLY 25
(COMPLETE ASSEMBLY)
7 3486000212 WEIGHT AND CHAIN ASSEMBLY 41
(COMPLETE ASSEMBLY)
8 7598100094 KIT INSTALLATION – iFLEX 5 LMI BOOM 51
9333103873 CABLE REEL LWG508 – IFLEX 5 53
9333101437 ROLLER GUIDE ASSEMBLY 55
9333103565 BOX ASSEMBLY – JUNCTION 57
9333102633 FLAG ASSEMBLY – A2B 59
RETAINER
(COMPLETE ASSEMBLY)
9333102765 CONNECTOR ASSEMBLY 61
DUMMY PLUG, 2-PIN
8 80023694 BOOM LIGHT SWITCH INSTALLATION-12V 63
8 7086100092 HOOK BLOCK ASSEMBLY – 50 TON 65
(COMPLETE ASSEMBLY)
I
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Aug 06, 2013 Rev: 003
Model Number
RT650E – 50 US T
Serial Number
234215
Item Part Description Page
9 80022632 KIT-LMI BOOM INSTALLATION iFLEX 5 69
9 7826000641 SOCKET, 3/4” OPEN WEDGE 19
10 7598100004 KIT-LMI AUXILARY BOOM NOSE 73
14 6978100258 KIT INSTALLATION – AUXILIARY 75
BOOM NOSE
18 7598100092 KIT – LMI S/S IFLEX 5 77
20 80023915 LMI CAB KIT INSTALLATION-IFLEX2 81
80023913 LMI CAB KIT, IFLEX2, EXPERT 85
SUPERSTRUCTURE
1 80050957 TURNTABLE DRIVE (ROTEK) 87
7576134190 DRIVE ASSEMBLY – SWING 93
(COMPLETE ASSEMBLY)
2 80058476 COUNTERWEIGHT INSTALLATION 99
3 7782191382 19MM ROPE ( HOISTING)35X7X138M 101
4 80042217 AIR CONDITION INSTALLATION-SS 103
80026821 AIR COND LINES KIT – S/S 105
80025089 A/C CONDENSER-VERTICAL MOUNT 107
5 2165210102 CYLINDER INSTALLATION – LIFT 109
6372100447 CYLINDER ASSEMBLY – 10″ LIFT 111
(COMPLETE ASSEMBLY)
6 80042311 ELECTRIC, WATER & HYDRAULIC 113
SWIVEL INSTALLATION
80044803 ELECTRIC, WATER & HYDRAULIC 115
SWIVEL ASSEMBLY
7364100165 SWIVEL ASSEMBLY – 14 PORT 117
HYDRAULIC, WATER AND AIR CONDITIONING
(COMPLETE ASSEMBLY)
80044801 SLIP RING ASSEMBLY 121
7 80036741 MAIN & AUX HOIST INSTALLATION 125
80036733 HOIST ASSEMBLY-GHP30A 133
8 2197210021 MIRROR INSTALLATION – HOIST 139
9 2197210021 MIRROR INSTALLATION – HOIST 139
10 80041264 CONTROL VALVE INSTALLATION 143
80038541 DIRECTIONAL CONTROL VALVE 147
7926003937 VALVE ASSEMBLY – 6 STATION 155
LMI LOCKOUT
II
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Aug 06, 2013 Rev: 003
Model Number
RT650E – 50 US T
Serial Number
234215
Item Part Description Page
7926100740 VALVE ASSEMBLY – DIRECTIONAL CONTROL 161
(COMPLETE ASSEMBLY)
7926101009 VALVE ASSEMBLY – DUAL ACCUMULATOR CHARGE 165
7005100001 ACCUMULATOR ASSEMBLY – 167
HYDRAULIC OIL
11 80041275 SUPPLY, PRESSURE AND RETURN 171
HYDRAULIC LINES INSTALLATION
(SUPERSTRUCTURE)
7926001894 VALVE ASSEMBLY – RESIDUAL 177
CHECK
(COMPLETE ASSEMBLY)
11 80041805 TELE HYDRAULIC LINES INSTALLATION 179
WITH AUXILIARY HOIST
12 80041269 LIFT HYDRAULIC LINES INSTALLATION 181
(SUPERSTRUCTURE)
13 80041271 MAIN & AUXILIARY HOIST 183
HYDRAULIC LINES INSTALLATION
14 80041267 TELE HYDRAULIC LINES INSTALLATION 187
(SUPERSTRUCTURE)
14 80041809 MAIN & AUXILIARY HOIST 189
HYDRAULIC LINES INSTALLATION
15 80041268 SWING HYDRAULIC LINES INSTALLATION 191
(SUPERSTRUCTURE)
16 80041273 LMI HYDRAULIC LINES INSTALLATION 195
(SUPERSTRUCTURE)
17 80041988 VALVE COVER COMPS INSTALLATION 197
19 6978100727 KIT INSTALLATION – iFLEX 5 LMI 199
SUPERSTRUCTURE
20 80041076 ESI-SUPERSTRUCTURE 203
80041077 HARNESS ASSEMBLY 211
80001293 DIODE (MODIFIED) 215
30 2174200040 BEARING BOLT INSTALLATION 217
33 80041468 PLATFORM INSTALLATION 219
37 80024058 CRANESTAR INSTALLATION-SUPERSTRUCTURE 223
80018267 TCU AND SAT ANTENNA KIT 225
39 80020417 BEACON LIGHT INSTALLATION 227
6581100074 LIGHT ASSEMBLY – MODIFIED STROBE 229
(COMPLETE ASSEMBLY)
40 80042048 LOCK PIN INSTALLATION 231
III
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Aug 06, 2013 Rev: 003
Model Number
RT650E – 50 US T
Serial Number
234215
Item Part Description Page
50 80058036 ESI-CAMERA 235
80058465 SUPPLEMENTAL HARNESS ASSY-CAB 237
SUPERSTRUCTURE CAB
1 80047052 CAB ASSY(12V) PURCHASED 239
80023691 CAB SUB-ASSEMBLY – (SG-12V) 245
80024013 GLASS DOOR ASSEMBLY 249
80003325 SKYLIGHT ASSEMBLY – SLIDING 253
(COMPLETE ASSEMBLY)
80023695 WINDOW ASSEMBLY – SIDE RH 255
80004174 WINDOW ASSEMBLY – REAR 257
(COMPLETE ASSEMBLY)
80007090 KIT – WIPER SKYLIGHT 12 VOLT 259
80007089 WIPER KIT – FRONT 12 VOLT 261
80052793 FAN ASSEMBLY-12V (CAB) 263
80040160 CAB HVAC INSTALLATION – 12V 265
80040152 12V CAB HVAC KIT 269
80009865 SUPERSTRUCTURE CAB – 12V 273
MISCELLANEOUS PARTS INSTALLATION
80018919 CAB BRACKETS INSTALLATION 277
80047051 PEDAL GROUP INSTALLATION 281
7926100786 VALVE ASSEMBLY – TREADLE 283
( SWING BRAKE )
(COMPLETE ASSEMBLY)
80047050 VALVE-BRAKE PEDAL 287
80023693 ACOUSTICS INSTALLATION (SG) 289
80023681 CAB CRANESTAR INSTALLATION 291
2 80023940 CONTROL SEAT INSTALLATION 293
SINGLE AXIS WITH AUXILIARY HOIST
80023941 CONTROL SEAT ASSEMBLY 297
SINGLE AXIS WITH AUXILIARY HOIST
6872100045 SWITCH ASSEMBLY – PROXIMITY 301
(NORMALLY OPEN)
(COMPLETE ASSEMBLY)
80005805 SINGLE AXIS CONTROLLER 303
7511100028 HANDLE ASSEMBLY (W/SOLENOID) 305
80023344 HARNESS ASSEMBLY-SEAT 309
3 80041320 HEATER & AIR CONDITION CONTROL 311
PANEL INSTALLATION
IV
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Aug 06, 2013 Rev: 003
Model Number
RT650E – 50 US T
Serial Number
234215
Item Part Description Page
80025713 HEATER & A/C CTRL PANEL (12V) 313
4 80024119 PLASTIC COVERS INSTALLATION 315
5 80023963 PIN LOCK CABLE INSTALLATION 317
6 80018094 PEDAL INSTALLATION – BOOM TELESCOPE 319
80005806 TREDAL VALVE ASSEMBLY – BI DIRECTIONAL 321
HYDRAULIC PROPORTIONAL REMOTE CONTROL
7 80041318 DRIVE CONTROLS INSTALLATION 323
80027007 STEERING COLUMN W/ CLUSTER 325
7926100899 VALVE ASSEMBLY – STEERING CONTROL 329
(COMPLETE ASSEMBLY)
12 80041806 SWING & SWING BRAKE 331
HYDRAULIC LINES INSTALLATION
13 80041807 LIFT HYDRAULIC LINES INSTALLATION-CAB 333
15 80041810 STEER HYDRAULIC LINES INSTALLATION-CAB 335
16 80041811 SUPPLY, PRESSURE AND RETURN 339
HYDRAULIC LINES INSTALLATION-CAB
17 80041812 BRAKE HYDRAULIC LINES INSTALLATION-CAB 341
19 80008131 LMI INTERNAL LIGHT BAR INSTALLATION 343
24 80019937 REAR CAB COVER INSTALLATION 345
24 80044360 ESI-CAB 351
80043254 PANEL ASSEMBLY-FUSE & RELAY 355
80043258 HARNESS ASSEMBLY-FUSE & RELAY 365
80041020 CONTROL PANEL O/H CONSOLE 369
80023422 HARNESS ASSEMBLY-OVERHEAD CAB PANEL 373
80023583 PANEL ASSEMBLY-FRONT CONSOLE 377
80023710 HARNESS ASSEMBLY-FRONT PANEL CAB 381
80044357 WIRE HARNESS-CAB INTERIOR 385
28 80035488 360 PEDAL COVER INSTALLATION 389
29 80042302 GRAB HANDLE INSTALLATION 391
30 80058035 ESI-LIGHT TOWER 393
80058034 LIGHT TOWER
36 80042411 CAB INSTALLATIONS-COMPONENTS 395
41 80046976 HEATER LINES INSTALLATION-CAB 397
LOWERWORKS/CARRIER
1 80040916 CARRIER FRAME COMPLETE 399
V
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Aug 06, 2013 Rev: 003
Model Number
RT650E – 50 US T
Serial Number
234215
Item Part Description Page
80040917 FRAME ASSEMBLY 401
80035368 OUTRIGGER BEAM INSTALLATION 403
80035369 OUTRIGGER BEAM ASSEMBLY 405
80031087 CYL ASSEMBLY-4.50 JACK 407
6372100446 CYLINDER ASSEMBLY – OUTRIGGER EXTENSION 409
(COMPLETE ASSEMBLY)
7372100236 CYLINDER ASSEMBLY – 2 1/2″ O/R EXTENSION 411
(COMPLETE ASSEMBLY)
2 80047666 FENDER & DECKING INSTALLATION 415
3 80041663 STORAGE TRAY INSTALLATION 419
4 80041952 ENGINE HOOD INSTALLATION 421
5 80042074 BATTERY BOX COVER INSTALLATION 425
6 80023993 STEP EXTENSION INSTALLATION 427
9 2165110018 MIRROR INSTALLATION – 429
REAR VIEW
10 80042175 INSTALLATION-CARRIER 435
80041563 WIRE HARNESS-CARRIER 447
11 80050917 HYDRAULIC RESERVOIR INSTALLATION 453
80050916 HYDRAULIC RESERVOIR ASSEMBLY 455
80050915 HYD. RESERVOIR WELD 457
80041929 HYD RETURN FILTER ASSY. 459
12 80004901 HYDRAULIC VALVE INSTALLATION – CARRIER 461
(WITHOUT DIFFERENTIAL LOCK)
7926100859 VALVE ASSEMBLY – OUTRIGGER CONTROL 463
4 SECTION
(COMPLETE ASSEMBLY)
7926100874 VALVE ASSEMBLY – OUTRIGGER SELECTOR 465
(COMPLETE ASSEMBLY)
7926003922 VALVE ASSEMBLY – 467
DOUBLE SOLENOID
(COMPLETE ASSEMBLY)
13 80041278 HYDRAULIC LINES INSTALLATION-OUTRIGGER 469
14 80041287 SUPPLY, PRESSURE AND RETURN 471
HYDRAULIC LINES INSTALLATION-CARRIER
7926100720 VALVE ASSEMBLY – HIGH SPEED BOOST 477
(COMPLETE ASSEMBLY)
15 80041285 HYDRAULIC LINES INSTALLATION 479
REAR AXLE
16 80041288 SERVICE BRAKE HYDRAULIC LINES 481
INSTALLATION-CARRIER
18 80041283 FRONT STEER HYDRAULIC LINES INSTALLATION 483
(CARRIER)
18 80049322 OUTRIGGER CONTROLLER INSTALLATION 485
80049319 OUTRIGGER CONTROLLER ASSEMBLY 487
6246003053 CABLE ASSEMBLY 489
19 80020000 REAR AXLE INSTALLATION 491
WITHOUT DIFFERENTIAL LOCK
6049100078 AXLE ASSEMBLY – DRIVE/STEER 493
WITHOUT DIFFERENTIAL LOCK
(COMPLETE ASSEMBLY)
7049101489 AXLE ASSEMBLY – DRIVE STEER 497
WITHOUT DIFFERENTIAL LOCK
(COMPLETE ASSEMBLY)
9049112772 DIFF.CARRIER GROUP @6.83 RATIO 499
9049112773 HOUSING GROUP 503
9049112774 HUB & SHAFT GROUP 507
9049112539 BRAKE GROUP 511
9049112653 BRAKE ASSEMBLY GROUP 513
7372100251 CYLINDER ASSEMBLY – 3″ STEER 515
(COMPLETE ASSEMBLY)
7372100255 CYLINDER ASSEMBLY – 5″ LOCKOUT 517
(COMPLETE ASSEMBLY)
20 2165510011 AXLE INSTALLATION – FRONT 519
WITHOUT DIFFERENTIAL LOCK
6049100078 AXLE ASSEMBLY – DRIVE/STEER 493
WITHOUT DIFFERENTIAL LOCK
(COMPLETE ASSEMBLY)
7049101489 AXLE ASSEMBLY – DRIVE STEER 497
WITHOUT DIFFERENTIAL LOCK
(COMPLETE ASSEMBLY)
9049112772 DIFF.CARRIER GROUP @6.83 RATIO 499
9049112773 HOUSING GROUP 503
9049112774 HUB & SHAFT GROUP 507
9049112539 BRAKE GROUP 511
9049112653 BRAKE ASSEMBLY GROUP 513
7372100251 CYLINDER ASSEMBLY – 3″ STEER 515
(COMPLETE ASSEMBLY)
21 80011144 DRIVELINE INSTALLATION 545
80000554 DRIVE LINE ASSEMBLY 547
WITH CENTER BEARING
(COMPLETE ASSEMBLY)
80000556 DRIVE LINE ASSEMBLY 549
(COMPLETE ASSEMBLY)
7364100166 DRIVE LINE ASSEMBLY 551
(COMPLETE ASSEMBLY)
22 80056209 ENGINE INSTALLATION 553
80056210 ENGINE ASSEMBLY 557
80018961 TRANSMISSION (CLARK 24000 FPS) 565
90022614 CONVERTER HOUSING GROUP 567
90022615 TRANS. CASE & COVER GROUP 569
90022618 TURBINE SHAFT/STATOR SUPP. GRP 573
90022620 TORQUE CONVERTER ASSY. GROUP 575
90022621 GEAR ASSY. GROUP 577
9904110352 AUXILIARY PUMP DRIVE GROUP 579
90022623 PUMP DRIVE PARTS, CHARGE GROUP 581
90022624 FORWARD SHAFT GROUP 583
9904110643 REVERSE IDLER GROUP 585
9904110644 REVERSE & 2ND SHAFT GROUP 587
90022627 LOW SPEED SHAFT GROUP 591
90022669 FORWARD HIGH & 3RD SHAFT GROUP 593
90022670 IDER SHAFT GROUP 595
90014921 OUTPUT SHAFT GROUP 597
9904110648 THRU DRIVE CHARGE PUMP GROUP 601
9904110649 CONTROL VALVE MOUNTING GROUP 603
9904110650 CONTROL VALVE ASSY. GROUP 605
9904109916 DISC BRAKE GROUP 607
90022671 DRIVE PLATE GROUP 609
90022673 PUMP DISCONNECT GROUP 611
7364001594 DISCONNECT ASSEMBLY – PUMP 613
7722100006 PUMP ASSEMBLY – PIGGYBACK GEAR 615
(COMPLETE ASSEMBLY)
7722100110 PUMP ASSEMBLY-COUNTER CLOCKWISE ROTATION 619
(COMPLETE ASSEMBLY)
80041112 PUMP, GEAR W/ PRIORITY VALVE 621
7926100911 VALVE ASSEMBLY – PARK BRAKE RANGE SHIFT 625
(COMPLETE ASSEMBLY)
80042666 ESI-ENGINE 633
80041507 WIRE HARNESS T4 ENGINE 639
80042239 PARK BRAKE ASSEMBLY 643
23 80042491 COOLER INSTALLATION 647
80030569 OIL COOLER-TRANSMISSION 651
80041181 MANIFOLD, MOTOR CONTROL 653
24 80040784 RADIATOR INSTALLATION 655
80040785 RADIATOR ASSEMBLY 659
80040786 COOLER ASSEMBLY 661
25 80041671 FUEL TANK & STEP INSTALLATION 663
80051039 FUEL TANK – 58 GAL 667
7576001743 MOUNTING KIT – OIL COOLER 669
26 80042407 BATTERY BOX INSTALLATION 671
80042406 BATTERY BOX ASSEMBLY 673
80057169 FUSE PANEL ASSEMBLY 677
80023449 HARNESS ASSEMBLY-ENGINE RELAY PANEL 679
27 80040783 EXHAUST INSTALLATION 681
28 80040782 AIR INTAKE INSTALLATION 683
80018496 AIR CLEANER ASSEMBLY 687
29 80055966 OUTRIGGER FLOAT STOWAGE INSTALLATION 689
6458000048 FLOAT ASSEMBLY – OUTRIGGER 691
30 80013439 HYDRAULIC OIL COOLER INSTALLATION 693
80010553 HYDRAULIC COOLER 695
31 80046384 EXTERIOR LIGHTS & ALARM INSTALLATION 697
33 80030160 TIRE & WHEEL INSTALLATION 699
6970100149 TIRE & WHEEL ASSY GEN 23.5X25 701
6970100150 WHEEL & DISC ASSY-19.50 X 25.0 703
6970100149 TIRE & WHEEL ASSY GEN 23.5X25 701
6970100150 WHEEL & DISC ASSY-19.50 X 25.0 703
38 80020418 WASHER BOTTLE INSTALLATION 709
47 80028277 BLOCK HEATER INSTALLATION-QSB 120V 711
49 80046863 HORIZONAL OUTRIGGER POTENTIOMETER 713
INSTALLATION
80027698 HORIZONTAL POTENTIOMETER INSTALLATION 715
(OUTRIGGER)
50 80042458 AIR CONDITION INSTALLATION-CARRIER 717
80042713 FREON COMPRESSOR – 12V,PAD MNT 719
80026820 A/C HOSE KIT CARRIER 721
80053880 FREON COMPRESSOR KIT 723
SPECS/SCHEMATICS
1 80042892 ELECTRIC SCHEMATIC RT600ET4
2 80041263 HYDRAULIC SCHEMATIC RT600E4
3 80042921 HYD PRESSURE SETTING PROCEDURE
6 6829101222 FINISH SPECIFICATION
9 6829102873 GEAR PUMP START UP PROCEDURE
15 80031939 CRANESTAR SOFTWARE UPDATE GUID
DECALS
0 RT600E4 DEC003 MISCELLANEOUS DECALS 725
1 80043057 DECAL INSTALLATION-STANDARD 727
80043058 DECAL INSTALLATION-STANDARD CAB 729
80043059 DECAL INSTALLATION 733
STANDARD CARRIER
80043060 DECAL INSTALLATION 735
STANDARD SUPERSTRUCTURE
80043097 DECAL INSTALLATION 737
STANDARD BOOM
2 80028128 DECAL INSTALLATION-RT600E3 739
12 6376100254 HARDWARE KIT – DECAL 741

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