Grove Crane RT765E-2 Parts Catalog Manual SN 232298 – PDF DOWNLOAD

Description

Grove Crane RT765E-2 Parts Catalog Manual SN 232298 – PDF DOWNLOAD

FILE DETAILS:

Grove Crane RT765E-2 Parts Catalog Manual SN 232298 – PDF DOWNLOAD

Language : English
Pages : 1073
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Grove Crane RT765E-2 Parts Catalog Manual SN 232298 – PDF DOWNLOAD

1 80028160 BOOM ASSEMBLY 9
80028167 CYL ASSEMBLY 6.00″ BORE TELE 17
80028166 CYL ASSEMBLY 6.00″ BORE TELE 21
2 80029930 BOOM PIVOT SHAFT INSTALLATION 23
2 3486000212 WEIGHT AND CHAIN ASSEMBLY 25
(COMPLETE ASSEMBLY)
3 2174910167 SHEAVE INSTL – 2 OVER 4 27
9576101187 KIT – WEAR PAD 33
80009128 BOOM KIT 2 OVER 4 35
7718100015 SHEAVE ASSEMBLY – NYLATRON 37
3 3486000212 WEIGHT AND CHAIN ASSEMBLY 39
(COMPLETE ASSEMBLY)
4 80033176 HOOKBLOCK 60 T (65 US TON) 41
5 2174910219 EXTENSION INSTALLATION – 45
FOLDING OFFSETABLE JIB BOOM
2174910220 EXTENSION ASSEMBLY – FOLDING 47
OFFSETABLE BOOM
(COMPLETE ASSEMBLY)
2174910174 EXTENSION ASSEMBLY – BOOM FLY 51
(COMPLETE ASSEMBLY)
6718000580 SHEAVE ASSEMBLY – COMPLETE 53
7718100017 SHEAVE ASSEMBLY 55
(COMPLETE ASSEMBLY)
2174910207 MAST ASSEMBLY 57
(COMPLETE ASSEMBLY)
7718100017 SHEAVE ASSEMBLY 59
(COMPLETE ASSEMBLY)
2174910179 ALIGNMENT INSTALLATION – 61
BOOM EXTENSION
(NOT AVAILABLE AS ASSEMBLY)
5 7053100022 BALL ASSEMBLY – OVERHAUL 63
(COMPLETE ASSEMBLY)
6 2174910218 CARRIER INSTALLATION – 65
EXTENSION
(WITH STINGER)
8 7826000641 SOCKET, 3/4’’ OPEN WEDGE 69
9 80024483 LMI BOOM KIT – IFLEX2 73
9333101437 ROLLER GUIDE ASSEMBLY 75
MACHINE COMPONENT INDEX
Date: Nov 09, 2011 Rev: 003
Model Number
RT765E-2
Serial Number
232298
Item Part Description Page
9333103565 BOX ASSEMBLY – JUNCTION 77
9333102633 FLAG ASSEMBLY – A2B 79
RETAINER
(COMPLETE ASSEMBLY)
9333102765 CONNECTOR ASSEMBLY 81
DUMMY PLUG, 2-PIN
9 7826000641 SOCKET, 3/4’’ OPEN WEDGE 83
10 7598100004 KIT-LMI AUXILARY BOOM NOSE 85
12 7598100050 BOOM EXTENSION KIT 89
9333102633 FLAG ASSEMBLY – A2B 91
RETAINER
(COMPLETE ASSEMBLY)
9333102996 BOX ASSEMBLY – JUNCTION 93
9333102765 CONNECTOR ASSEMBLY 95
DUMMY PLUG, 2-PIN
9333102768 JUNCTION BOX ASSEMBLY – 97
80MM X 75MM, PG9 + 2-PIN
13 80022633 LMI-BOOM INSTALLATION KIT-iFLEX 5 99
15 6978100258 KIT INSTALLATION – AUXILIARY 101
BOOM NOSE
16 2165910022 NOSE INSTALLATION – AUXILIARY BOOM 103
7718100017 SHEAVE ASSEMBLY 105
(COMPLETE ASSEMBLY)
17 6978100436 EXTENSION INSTALLATION – BOOM 107
18 7598100092 KIT, LMI S/S IFLEX 5 109
18 2174910163 STOP BLOCK INSTL 111
20 80023915 LMI CAB KIT INSTALLATION-IFLEX2 115
80023913 LMI CAB KIT, IFLEX2, EXPERT 119
SUPERSTRUCTURE
1 80032816 TURNTABLE & DRIVE INSTALLATION 121
(ROTEK)
7576134156 SWING BOX ASSEMBLY – 127
MODEL PG702 PS
(COMPLETE ASSEMBLY)
2 80019812 SWING LOCK INSTALLATION 133
80019809 SWING LOCK CAST ASSEMBLY 135
3 80028544 COUNTERWEIGHT INSTALL-FIXED 137
4 80019470 SWIVEL INSTALLATION 139
HYDRAULIC, WATER, ELECTRIC & A/C
II
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Nov 09, 2011 Rev: 003
Model Number
RT765E-2
Serial Number
232298
Item Part Description Page
80019469 SWIVEL ASSEMBLY 141
HYDRAULIC, WATER, ELECTRIC & A/C
7364100165 SWIVEL ASSEMBLY – 14 PORT 143
HYDRAULIC, WATER AND AIR CONDITIONING
(COMPLETE ASSEMBLY)
80022986 SLIP RING ASSY 20 COND W/SLEW 147
5 80019181 CONTROL VALVE WITHOUT 151
COUNTERWEIGHT REMOVAL
80019448 DIRECTIONAL CONTROL VALVE 153
80017628 PRESSURE REDUCING VALVE W/SOL 161
7926101009 VALVE ASSEMBLY – DUAL ACCUMULATOR CHARGE 163
80019226 DIRECTIONAL CONTROL VALVE 169
6 80035069 HYDRAULIC LINES INSTALLATION-SS 175
SUPPLY, PRESSURE AND RETURN
7926001894 VALVE ASSEMBLY – RESIDUAL 181
CHECK
(COMPLETE ASSEMBLY)
6 7781050502 ROPE, WIRE 183
7 2188100561 BEARING BOLT INSTALLATION 185
7 80019172 HYDRAULIC LINES INSTALLATION-LIFT 187
(SUPERSTRUCTURE)
7 7782191532 19MM ROPE 35X7X153M 189
8 80036755 MAIN AND AUXILIARY HOIST 191
HYDRAULIC LINES INSTALLATION
9 80019170 TELE HYDRAULIC LINES INSTALLATION 195
(SUPERSTRUCTURE)
10 80019176 LMI HYDRAULIC LINES INSTALLATION 197
(SUPERSTRUCTURE)
11 80036741 MAIN & AUX HOIST INSTALLATION 199
80036733 HOIST ASSEMBLY-GHP30A 207
11 80019200 HYDRAULIC LINES INSTALLATION 215
TELE WITH AUXILIARY HOIST
11 6258100005 BINDER INSTALLATION 217
12 80019201 HYDRAULIC LINES INSTALLATION 219
SWING
14 80019206 HYDRAULIC LINES INSTALLATION 221
MAIN AND AUXILIARY HOIST
16 2197210021 MIRROR INSTALLATION – HOIST 223
III
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Nov 09, 2011 Rev: 003
Model Number
RT765E-2
Serial Number
232298
Item Part Description Page
17 2197210021 MIRROR INSTALLATION – HOIST 225
19 6978100727 KIT INSTALLATION – iFLEX 5 LMI 227
SUPERSTRUCTURE
20 80027191 AIR CONDITION INSTALLATION-SS 231
80026821 AIR COND LINES KIT – S/S 233
80025089 A/C CONDENSER-VERTICAL MOUNT 235
21 6258100011 COVER INSTALLATION – VALVE 237
22 80023573 ELECTRICAL SYSTEM INSTALLATION 243
RT700ET4
80023124 HARNESS ASSEMBLY-SUPERSTRUCTURE 247
RT700ET4
80001293 DIODE (MODIFIED) 251
23 80028301 LIFT CYLINDER INSTALLATION 253
80028300 CYL ASSY 12.00″ BORE-LIFT 255
7926101011 VALVE ASSEMBLY – 3/4 HOLDING 259
(COMPLETE ASSEMBLY)
28 80035487 360 SWING LOCK PEDAL INSTL 261
7683000610 PEDAL ASSEMBLY – FOOT 263
(COMPLETE ASSEMBLY)
34 80023361 HOIST ACCESS PLATFORM-SUPERSTRUCTURE 265
35 80018971 HOIST ACCESS PLAT.- CWT COMPS. 269
38 80024058 CRANESTAR INSTALLATION-SUPERSTRUCTURE 271
80018267 TCU AND SAT ANTENNA KIT 273
41 80019171 SWING HYDRAULIC LINES INSTALLATION 275
(SUPERSTRUCTURE)
SUPERSTRUCTURE CAB
1 80035525 CAB ASSY (12V) PURCHASED 277
80023691 CAB SUB-ASSEMBLY – (SG-12V) 283
80024013 GLASS DOOR ASSEMBLY 287
80003325 SKYLIGHT ASSEMBLY – SLIDING 291
(COMPLETE ASSEMBLY)
80023695 WINDOW ASSEMBLY – SIDE RH 293
80004174 WINDOW ASSEMBLY – REAR 295
(COMPLETE ASSEMBLY)
80007090 KIT – WIPER SKYLIGHT 12 VOLT 297
80007089 WIPER KIT – FRONT 12 VOLT 299
IV
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Nov 09, 2011 Rev: 003
Model Number
RT765E-2
Serial Number
232298
Item Part Description Page
7425100015 FAN ASSEMBLY – 12 VOLT CAB 301
(COMPLETE ASSEMBLY)
80027946 HEATER INSTALLATION 12V 303
80025715 KIT, HEATER/COOL 12V. 307
80009865 SUPERSTRUCTURE CAB – 12V 309
MISCELLANEOUS PARTS INSTALLATION
80018919 CAB BRACKETS INSTALLATION 313
80035527 PEDAL GROUP INSTALLTAION 317
7926100786 VALVE ASSEMBLY – TREADLE 319
( SWING BRAKE )
(COMPLETE ASSEMBLY)
80010174 VALVE-BRAKE PEDAL 323
80023693 ACOUSTICS INSTALLATION (SG) 325
80023681 CAB CRANESTAR INSTALLATION 327
2 80023940 CONTROL SEAT INSTALLATION 329
SINGLE AXIS WITH AUXILIARY HOIST
80023941 CONTROL SEAT ASSEMBLY 333
SINGLE AXIS WITH AUXILIARY HOIST
6872100045 SWITCH ASSEMBLY – PROXIMITY 337
(NORMALLY OPEN)
(COMPLETE ASSEMBLY)
80005805 SINGLE AXIS CONTROLLER 339
7511100028 HANDLE ASSEMBLY (W/SOLENOID) 341
80023344 HARNESS ASSEMBLY-SEAT 345
3 80027499 HEATER AND AIR CONDITIONING 347
CONTROL PANEL INSTALLATION
80025713 HEATER & A/C CTRL PANEL (12V) 349
4 80024119 PLASTIC COVERS INSTALLATION 351
5 80023963 PIN LOCK CABLE INSTALLATION 353
6 80018094 PEDAL INSTALLATION – BOOM TELESCOPE 355
80005806 TREDAL VALVE ASSEMBLY – BI DIRECTIONAL 357
HYDRAULIC PROPORTIONAL REMOTE CONTROL
7 80019531 DRIVE CONTROLS INSTALLATION 359
80017219 STEERING COLUMN W/ CLUSTER 363
7926101003 VALVE ASSEMBLY – STEERING CONTROL 367
(COMPLETE ASSEMBLY)
13 80019204 HYDRAULIC LINES INSTALLATION 369
LIFT CAB
V
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Nov 09, 2011 Rev: 003
Model Number
RT765E-2
Serial Number
232298
Item Part Description Page
14 80023962 LOCK PIN INSTALLATION 371
15 80027192 HEATER LINES INSTALLATION-CAB 373
15 80019207 HYDRAULIC LINES INSTALLATION-STEER 375
(CAB)
16 80019208 SUPPLY, PRESSURE AND RETURN 379
HYDRAULIC LINES INSTALLATION-CAB
17 80019209 HYDRAULIC LINES INSTALLATION-BRAKE 381
(CAB)
18 80019441 HYDRAULIC LINES INSTALLATION-CARRIER 387
REAR STEER
24 80023853 ELECTRICAL SYSTEM INSTALLATION-CAB 393
80023034 PANEL ASSEMBLY-FUSE & RELAY 397
80023107 HARNESS ASSEMBLY-FUSE & RELAY 411
80023421 PANEL ASSEMBLY-CAB OVERHEAD 415
80023422 HARNESS ASSEMBLY-OVERHEAD CAB PANEL 419
80023583 PANEL ASSEMBLY-FRONT CONSOLE 423
80023710 HARNESS ASSEMBLY-FRONT PANEL CAB 427
80023510 HARNESS ASSEMBLY-INTERIOR CAB 433
28 80019937 REAR CAB COVER INSTALLATION 437
29 80035985 CAB GRAB HANDLE REWORK 439
30 80028067 SW INSTL T4 REGEN PERMIT/INHIB 441
LOWERWORKS/CARRIER
1 80028555 CARRIER FRAME COMPLETE 443
80036860 FRAME ASSEMBLY 445
80028554 OUTRIGGER BEAM INSTALLATION 447
80028553 OUTRIGGER BEAM ASSEMBLY 449
80028551 CYL ASSEMBLY-4.50 JACK 451
6372100444 CYLINDER ASSEMBLY – OUTRIGGER EXTENSION 453
(COMPLETE ASSEMBLY)
7372100234 CYLINDER ASSEMBLY – 2 1/2″ O/R EXTENSION 455
(COMPLETE ASSEMBLY)
2 80029713 FENDER AND DECKING INSTALLATION 459
3 80022043 ENGINE HOOD INSTALLATION 463
4 2174110118 OUTRIGGER FLOAT STOWAGE INSTALLATION 465
6458000048 FLOAT ASSEMBLY – OUTRIGGER 467
VI
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Nov 09, 2011 Rev: 003
Model Number
RT765E-2
Serial Number
232298
Item Part Description Page
5 2174110269 LIGHTS INSTALLATION – EXTERIOR 469
6 2174110093 TIE DOWN INSTALLATION – HOOK BLOCK 471
8 2174110022 MIRROR INSTALLATION – 473
REAR VIEW
9 80025912 STEP INSTALLATION 475
11 80037282 ESI CARRIER 481
80037281 HARNESS ASSEMBLY 491
12 80022911 HYDRAULIC RESERVOIR INSTALLATION 497
80022648 HYDRAULIC RESERVOIR ASSEMBLY 499
80022513 HYD. RETURN FILTER ASSEMBLY 501
12 80020418 WASHER BOTTLE INSTALLATION 503
13 80023426 HYDRAULIC VALVE INSTALLATION-CARRIER 505
WITHOUT DIFFERENTIAL
7926100859 VALVE ASSEMBLY – OUTRIGGER CONTROL 509
4 SECTION
(COMPLETE ASSEMBLY)
7926100874 VALVE ASSEMBLY – OUTRIGGER SELECTOR 511
(COMPLETE ASSEMBLY)
7926003922 VALVE ASSEMBLY – 513
DOUBLE SOLENOID
(COMPLETE ASSEMBLY)
7926100911 VALVE ASSEMBLY – PARK BRAKE RANGE SHIFT 515
(COMPLETE ASSEMBLY)
80021974 MANIFOLD ASSY, MOTOR CONTROL 517
80012673 VALVE, FLOW ADJUSTABLE 519
80023028 VALVE ASSY, FAN BYPASS 521
14 80019439 HYDRAULIC LINES INSTALLATION-CARRIER 527
(OUTRIGGER)
15 80035115 SUPPLY, PRESSURE AND RETURN 533
HYDRAULIC LINES INSTALLATION-CARRIER
7926100720 VALVE ASSEMBLY – HIGH SPEED BOOST 541
(COMPLETE ASSEMBLY)
16 80019442 HYDRAULIC LINES INSTALLATION 547
REAR AXLE
18 80023689 OUTRIGGER CONTROLLER INSTALLATION 549
80023876 OUTRIGGER CONTROLLER ASSEMBLY-RIGHT 551
6246003053 CABLE ASSEMBLY 553
VII
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Nov 09, 2011 Rev: 003
Model Number
RT765E-2
Serial Number
232298
Item Part Description Page
19 80019440 HYDRAULIC LINES INSTALLATION-CARRIER 559
FRONT STEER
21 80019447 AXLE DISC & PARK BRAKE LINE INSTALLATION 565
23 80022071 REAR AXLE INSTALLATION- 567
WITHOUT DIFFERENTIAL (HDB)
7049101526 AXLE ASSEMBLY – REAR DRIVE STEER 571
WITHOUT DIFFERENTIAL LOCK
(HDB)
(COMPLETE ASSEMBLY)
9049112808 DIFF. CARRIER GROUP 573
9049112809 HOUSING, ASSY. GROUP 577
9049112944 HUB & SHAFT GROUP 581
9049112539 BRAKE GROUP 585
9049112541 BRAKE ASSEMBLY GROUP 587
7372100252 CYLINDER ASSEMBLY – 3 1/2″ STEER 589
(COMPLETE ASSEMBLY)
7372100255 CYLINDER ASSEMBLY – 5″ LOCKOUT 591
(COMPLETE ASSEMBLY)
24 80019246 FRONT AXLE INSTALLATION 593
WITH STANDARD DIFFERENTIAL
7049101525 AXLE ASSEMBLY – FRONT DRIVE STEER 595
WITHOUT DIFFERENTIAL LOCK
(HDB)
(COMPLETE ASSEMBLY)
9049112828 DIFF. CARRIER GROUP 597
9049112809 HOUSING, ASSY. GROUP 601
9049112946 HUB & SHAFT GROUP 605
9049112813 BRAKE GROUP 4,SET 609
9049112541 BRAKE ASSEMBLY GROUP 611
80017735 CYLINDER ASSEMBLY – 4.00 STEER 613
80022000 BRAKE ASSEMBLY-PARKING 615
25 80030163 TIRE AND WHEEL INSTALLATION – 619
29.5 X 25 GENERAL
6970100239 TIRE AND WHEEL ASSEMBLY – 621
29.5 X 25 GENERAL
(COMPLETE ASSEMBLY)
7970140712 WHEEL ASSEMBLY – 25 X 25.00 623
(COMPLETE ASSEMBLY)
26 80011139 DRIVELINE INSTALLATION 625
VIII
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Nov 09, 2011 Rev: 003
Model Number
RT765E-2
Serial Number
232298
Item Part Description Page
80000672 COUPLING SHAFT 627
80000618 DRIVE LINE ASSEMBLY 629
(COMPLETE ASSEMBLY)
80000699 FRONT LOWER SLIP SHAFT 631
27 80035807 ENGINE INSTALLATION 637
80028457 ENGINE ASSEMBLY-RT700E4 643
80008214 TRANSMISSION ASSEMBLY 651
90017469 CONVERTER HOUSING GROUP 653
90014187 CASE, TRANSMISSION GROUP 657
90014193 REAR COVER GROUP 661
90014197 DRIVE PLATE GROUP 663
90017470 TURBINE SHAFT GROUP 665
9904110143 TURBINE/IMPELLER GROUP 667
90017471 PUMP DRIVE GROUP 669
90014220 FORWARD & REVERSE GEAR GROUP 671
90017472 REVERSE & HIGH SHAFT GROUP 673
90017473 FORWARD & 2ND SHAFT GROUP 677
90014221 LOW SHAFT GROUP 681
90017474 IDLER SHAFT GROUP 685
90014236 OUTPUT SHAFT GROUP 687
90017475 REG.& CHARGE PUMP MTG. GROUP 691
90017476 PRESSURE REGULATOR GROUP 693
90017477 CHARGE PUMP ASSY. GROUP 695
90017478 ELECTRIC CONTROL & COVER GROUP 697
90017479 ELECT.CONTROL CART.VALVE GROUP 699
9904110078 HI & LOW SHIFT CONTROL GROUP 701
80029457 PUMP ASSY.2 SEC GEAR-PIGGYBACK 703
7722100110 PUMP ASSEMBLY-COUNTER CLOCKWISE ROTATION 707
(COMPLETE ASSEMBLY)
80022450 PUMP ASSEMBLY 709
7437100235 FILTER ASSEMBLY 711
(COMPLETE ASSEMBLY)
80023761 ELECTRICAL SYSTEM INSTALLATION 717
RT700ET4
IX
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Nov 09, 2011 Rev: 003
Model Number
RT765E-2
Serial Number
232298
Item Part Description Page
80023762 HARNESS ASSEMBLY-ENGINE 723
80023983 CABLE KIT-ENGINE 729
28 80022864 CAC INSTALLATION RT700E4 731
80022865 CAC ASSEMBLY RT700E4 733
80022400 CHARGE AIR COOLER ASSEMBLY 735
29 80027176 AIR CONDITION INSTALLATION-CARRIER 737
80020059 FREON COMPRESSOR-12V W/PAD MTG 739
80026820 A/C HOSE KIT CARRIER 741
30 80022593 EXHAUST COVER INSTALLATION 743
31 80027750 FUEL TANK & STEP INSTALLATION 745
(TIER 4)
7880100024 TANK ASSEMBLY – FUEL 749
(COMPLETE ASSEMBLY)
7576001743 MOUNTING KIT – OIL COOLER 751
32 80023795 BATTERY BOX INSTALLATION 757
80023982 CABLE KIT BATTERIES RT700ET4 761
80023185 FUSE PANEL ASSEMBLY 763
80023449 HARNESS ASSEMBLY-ENGINE RELAY PANEL 765
33 80018999 EXHAUST SYSTEM INSTALLATION-TIER 4 767
80026611 WARNING LIGHT-MODIFIED 769
34 80018495 AIR INTAKE INSTALLATION 771
80018496 AIR CLEANER ASSEMBLY 775
37 80020062 OIL COOLER INSTALLATION 777
80012051 OIL COOLER ASSY. HYD.OIL TRANS 781
41 80028277 BLOCK HEATER INSTALLATION-QSB 120V 783
45 80022883 RADIATOR INSTALLATION 785
80022987 RADIATOR ASSEMBLY 789
SPECS/SCHEMATICS
1 80023123 ELECT SCHEM RT700ET4
2 80019211 HYD SYS SCHEMATIC RT700E4
6 80019210 PRESS SET PROCEDURE RT700E4
DECALS
1 80033750 DECAL INSTALLATION-STANDARD 791
80033751 DECAL INSTALLATION-STANDARD CAB 795
X
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Nov 09, 2011 Rev: 003
Model Number
RT765E-2
Serial Number
232298
Item Part Description Page
80033752 DECAL INSTALL-STANDARD CARRIER 799
80033753 DECAL INSTALL-STANDARD SS 803
80033754 DECAL INSTALL-STANDARD BOOM 807
2 80033645 DECAL INSTALL-NOMENCLATURE 811
7 RT765E-2 DE003 RT765E-2 DE003 813
10 80028327 DECAL INSTL-RT765E-2 815
80029774 DECAL INSTALLATION-RT700E4 825
FOREIGN STANDARD
80033750 DECAL INSTALLATION-STANDARD 827
80033751 DECAL INSTALLATION-STANDARD CAB 831
80033752 DECAL INSTALL-STANDARD CARRIER 835
80033753 DECAL INSTALL-STANDARD SS 839
80033754 DECAL INSTALL-STANDARD BOOM 843
80033645 DECAL INSTALL-NOMENCLATURE 847
80033756 DECAL INSTL-RT765E-2-ES 853
6376100550 DECAL INSTL SUPPLEMENTAL 857
6376200325 DECAL INSTALLATION – RT700E2 859
COUNTERWEIGHT REMOVAL
(POLISH)
12 6376100254 HARDWARE KIT – DECAL 861

Contact us: [email protected]

https://vimeo.com/891081277?share=copy

S.V