Grove RT880E Crane Operation Manual PDF Download

Description

Grove Crane RT880E Operator Manual – PDF DOWNLOAD

FILE DETAILS:

Grove Crane RT880E Operator Manual – PDF DOWNLOAD

Language : English
Pages :168
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Grove Crane RT880E Operator Manual – PDF DOWNLOAD

SECTION 1 Introduction
Customer Support 1-1
New Owners 1-1
General 1-1
Noise/Vibration Test Results 1-2
Noise Level Test Results 1-2
Vibration Level Test Results 1-2
Serial Number Location 1-2
List of Specifications 1-7
General 1-7
Dimensions 1-7
Capacities 1-7
Torque Converter/Transmission 1-7
Engine 1-7
Axles 1-7
Brakes 1-7
Wheels and Tires 1-7
Swing Gearbox 1-7
Boom 1-7
Swivel Assembly 1-7
Hydraulic Pumps 1-8
SECTION 2 Safety Precautions
Safety Messages 2-1
General 2-1
Safety Alert Symbol 2-2
Signal Words 2-2
General 2-2
Accidents 2-2
Operator Information 2-2
Operator Qualifications 2-3
Operational Aids 2-4
Rated Capacity Limiter (RCL) Systems (If Equipped) 2-4
Anti-Two-Blocking Device 2-4
Working Area Limiter (If Equipped) 2-5
Crane Stability/Structural Strength 2-5
Load Charts 2-6
Work Site 2-6
Wind Forces 2-6
Lifting Operations 2-7
Counterweight 2-8
Outrigger Lift Off 2-8
Multiple Crane Lifts 2-8
Pile Driving and Extracting 2-9
Crane Equipment 2-9
Crane Inspection 2-9
Electrocution Hazard 2-9
Set-Up and Operation 2-11
Electrocution Hazard Devices 2-11
Electrical Contact 2-12
Special Operating Conditions and Equipment 2-12
Personnel Handling 2-12
Environmental Protection 2-13
Maintenance 2-13
TOC-2
TABLE OF CONTENTS RT880E
Service and Repairs 2-14
Lubrication 2-15
Tires 2-15
Wire Rope 2-15
Sheaves 2-16
Batteries 2-17
Engine 2-17
Transporting the Crane 2-17
Travel Operation 2-18
Work Practices 2-19
Personal Considerations 2-19
Crane Access 2-19
Job Preparation 2-19
Working 2-19
Lifting 2-20
Hand Signals 2-21
Boom Extension 2-23
Parking and Securing 2-23
Shut-Down 2-23
Cold Weather Operation 2-23
Temperature Effects on Hook Blocks 2-24
Temperature Effects on Hydraulic Cylinders 2-24
Model specific Information 2-25
Access Platform Hand Rail 2-26
Overload Inspection 2-26
Boom Inspection 2-27
Superstructure Inspection 2-29
Carrier Inspection 2-31
SECTION 3 Operating Controls and Procedures
Controls and Indicators 3-2
Steering column 3-2
Turn Signal Lever and Windshield Wiper/Washer/Headlight /Horn Controls 3-3
Steering Column Tilt Lever 3-3
Park Brake Control Switch 3-3
Headlights Switch 3-3
Drive Axle Selector Switch 3-3
Hazard Lights Switch 3-3
Engine Diagnostics Switches 3-4
Engine Diagnostic and Engine Speed Control Switches 3-4
Ignition Switch 3-4
Transmission Shift Lever 3-4
Cab Overhead Controls 3-5
Skylight Window Latch 3-5
Skylight Wiper and Wiper Motor 3-5
Skylight Sunscreen 3-5
Dome Light 3-5
Cab Circulating Fan 3-5
Right Side Window Latch 3-5
Overhead Control Panel 3-5
Heater/Air Conditioner Fan Switch 3-5
Heater Control Switch 3-5
Air Conditioner Switch 3-6
Skylight Wiper Switch 3-6
Panel Dimmer Switch 3-6
Work Lights Switch 3-6
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RT880E TABLE OF CONTENTS
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Boom Lights Switch (Optional) 3-6
Crane Function Power Switch 3-6
DPF Regeneration Switch (Tier 4 Engines Only) 3-7
Steering Column Indicator and Gauge Display 3-8
Swing Brake Engaged 3-9
Parking Brake Engaged 3-9
Light Malfunction 3-9
Emergency Stop 3-9
Hydraulic Oil High Temperature 3-9
Transmission Warning 3-9
Low Steer Pressure (Optional on CE Units) 3-9
Left Turn Signal Indicator 3-9
Low Brake Pressure 3-9
Electronic Module Indicator 3-9
Electronic System Diagnostic 3-9
LCD Display 3-10
Engine Stop 3-10
Engine Warning 3-10
Diesel Particulate Filter (Tier 4 Engines Only) 3-10
Right Turn Signal Indicator 3-10
Inhibit Regeneration 3-10
Diesel Exhaust Fluid (Tier 4 Engines—2014 and Later Only) 3-11
High Exhaust System Temperature 3-11
Engine Wait-to-Start 3-11
Four-Wheel Drive Engaged 3-11
Axle Differential Locked 3-11
Rear Wheels Not Centered Indicator 3-11
Engine Coolant Temperature Gauge 3-11
Fuel Gauge 3-12
Low Fuel Level 3-12
Battery Charge Indicator 3-12
Voltmeter 3-12
Tachometer 3-12
Control Seat Assembly – Single Axis 3-13
Main Hoist Control (Single Axis Option) 3-13
Boom Lift Control (Single Axis Option) 3-13
Boom Lift and Main Hoist Control Lever (Dual Axis Option — Not Shown) 3-13
Main Hoist Speed Selector Switch 3-13
Telescope or Auxiliary Hoist Control (Single Axis Option) 3-14
Swing Control (Single Axis Option) 3-14
Swing and Telescope or Swing and Auxiliary Hoist Control Lever
(Dual Axis Option—Not Shown) 3-14
Auxiliary Hoist Speed Selector Switch (Optional) 3-14
Rear Steer Switch 3-14
Swing Brake Control Switch 3-14
Axle Differential Lock Control Switch (Optional) 3-15
Cab Door Release 3-15
Seat Back Adjustment 3-15
A/C Heater, Climate Control 3-15
Seat Slide Lever 3-15
Seat Frame Slide Lever 3-15
Armrest Adjustment 3-15
Hoist Rotation Indicators 3-15
Cab Tilt Switch 3-15
Two-Speed Swing Switch 3-15
Armrest Switch (Not Shown) 3-15
Seat Switch (Not Shown) 3-15
TOC-4
TABLE OF CONTENTS RT880E
Side Control Panel 3-16
Rated Capacity Limiter and Work Area Definition System Control Panel 3-16
RCL Bypass Switch 3-16
Emergency Stop Switch 3-16
Transmission Oil Temperature Gauge 3-16
Turntable Pin Swing Lock Control 3-16
12V Receptacle 3-17
Diagnostic Connector 3-17
Bubble Level Indicator 3-17
Hoist Third Wrap Indicator (Optional—Standard on CE) 3-17
Cold Weather Indicator (Optional) 3-17
Ambient Temperature LED Indicator 3-17
Outrigger Control 3-17
Cab Outrigger Control 3-18
Foot Pedal Controls 3-18
Miscellaneous Controls and Indicators 3-18
Fuse Panel 3-18
Buzzer 3-19
Rated Capacity Limiter (RCL) Emergency Override Switch (Non-CE Certified
Cranes) 3-19
Rated Capacity Limiter (RCL) Emergency Override Switch and Indicator (CE
Certified Cranes) 3-19
RCL Internal Light Bar (Optional) (Not Shown) 3-20
Strobe Light or Beacon (Optional) (Not Shown) 3-20
Backup Alarm (Not Shown) 3-20
Emergency Exit 3-20
Operating Procedures 3-20
Pre-Starting Checks 3-20
Cold Weather Operation 3-21
Crane Warm-up Procedures 3-23
Engine 3-23
Transmission 3-23
Hoist 3-24
Swing Drive and Turntable Bearing 3-24
Axles 3-24
Hydraulic Oil System 3-24
Engine Operation 3-24
Transporting the Crane 3-26
Crane Travel Operation 3-26
General Crane Operation 3-33
SECTION 4 Set-Up and Installation
General 4-1
Installing Cable on the Hoist 4-1
Cable Reeving 4-2
Boom Cable Reeving 4-2
Dead-End Rigging/Wedge Sockets 4-3
Installing Wedge and Socket 4-3
Counterweight and Auxiliary Hoist 4-9
Counterweight Without Auxiliary Hoist 4-9
Installing the Bi-Fold Manual Boom Extension 4-12
Checking the Transport Condition 4-12
Assembly Of Boom Extensions 4-15
General Warnings 4-15
Preparing the Crane for Boom Extension Erection Procedure 4-15
Erecting Procedure 4-15
Stowing Procedure 4-21
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RT880E TABLE OF CONTENTS
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Transportation on a Separate Vehicle 4-25
Lifting Limit Switch on the Extension 4-25
Folding Out/In the Deflection Sheave on the 33 ft (101 m) Section 4-26
Positioning/Remove the Hoist Cable 4-27
Setting the Folding Swingaway Extension Offset 4-27
Removing the Bi-Fold Manual Boom Extension 4-28
Assembly of Boom Inserts 4-29
Installing/Removing 20 ft (61 m) Boom Insert 4-30
Identification and Slinging Points 4-30
Electrical Connection at the Boom Inserts 4-32
Installing/Removing the Hoist Cable 4-33
Traveling with Manually Offsettable Boom Extension and/or Inserts Erected 4-34
Auxiliary Single-Sheave Boom Nose (Additional Equipment) 4-34
Identification 4-34
Removing the Auxiliary Single-Sheave Boom Nose 4-34
Installing the Auxiliary Single-Sheave Boom Nose 4-34
Attaching and Removing Hoist Cable 4-35
Possible Reeving Methods on the Auxiliary Single-Sheave Boom Nose 4-35
Lifting Limit Switch 4-35
Possible Reeving Methods on the Auxiliary Single-Sheave Boom Nose 4-35
Raising And Lowering the Main Boom with Rigged Boom Extension 4-35
Telescoping With Rigged Extension 4-35
Operating with the Boom Extension 4-35
Procedure if the Permissible Wind Speed is Exceeded 4-36
Monthly Maintenance Work 4-36
SECTION 5 Lubrication
General 5-1
Environmental Protection 5-1
Lubricants and Lubrication Intervals 5-1
Standard Lubricants 5-2
Arctic Lubricants and Conditions 5-3
Surface Protection for Cylinder Rods 5-6
Wire Rope Lubrication 5-6
Lubrication Points 5-6
CraneLUBE 5-6
Safety 5-6
Steering and Suspension 5-7
Axles 5-9
Drive Train 5-11
Drive Train (continued) 5-14
Turntable 5-16
Cab Tilt 5-18
Outriggers 5-20
Boom 5-22
Boom (continued) 5-24
Boom (continued) 5-26
Hoist 5-28
Hydraulic 5-30
SECTION 6 Maintenance Checklist
General 6-1
Instructions 6-1
Daily or 10 Hour Check List 6-1
Weekly or 50 Hour Check List 6-2
TOC-6
TABLE OF CONTENTS RT880E
Alphabetical Index
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S.M 08/24