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Grove Crane RT880E Operator Manual – PDF DOWNLOAD
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Description
Grove Crane RT880E Operator Manual – PDF DOWNLOAD
FILE DETAILS:
Grove Crane RT880E Operator Manual – PDF DOWNLOAD
Language : English
Pages : 150
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Grove Crane RT880E Operator Manual – PDF DOWNLOAD
INTRODUCTION:
- This handbook has been compiled to assist you in properly operating and maintaining your Grove
Crane. - Before placing the crane in service, take time to thoroughly familiarize yourself with the contents
of this manual. After all sections have been read and understood, retain the manual for future
reference in a readily accessible location. - The Grove Crane has been designed for maximum performance with minimum maintenance. With
proper care, years of trouble-free service can be expected. - Constant improvement and engineering progress makes it necessary that we reserve the right to make
specification and equipment changes without notice. - Grove and our Dealer Network want to ensure your satisfaction with our products and
customer support. Your local dealer is the best equipped and most knowledgeable to assist you for
parts, service and warranty issues. They have the facilities, parts, factory trained personnel, and
the information to assist you in a timely manner. We request that you first contact them for
assistance. If you feel you need factory assistance, please ask the dealer’s service
management to coordinate the contact on your behalf. - Engine operating procedures and routine maintenance procedures are supplied in a separate manual
with each crane, and should be referred to for detailed information. - Information in this manual does not replace federal, state, or local regulations, safety codes, or
insurance requirements.
TABLE OF CONTENTS:
Grove Crane RT880E Operator Manual – PDF DOWNLOAD
TABLE OF CONTENTS.......................................................................................... 3 SECTION 1.................................................................................................. 11 Introduction........................................................................................... 11 Customer Support................................................................................... 11 New Owners..................................................................................... 11 General............................................................................................ 11 Noise/Vibration Test Results....................................................................... 12 Noise Level Test Results....................................................................... 12 Vibration Level Test Results................................................................... 12 Serial Number Location............................................................................. 12 SECTION 2.................................................................................................. 17 Safety Precautions..................................................................................... 17 Safety Messages.................................................................................... 17 General........................................................................................ 17 Safety Alert Symbol............................................................................ 17 Signal Words................................................................................... 18 General............................................................................................ 18 Operator’s Information............................................................................. 18 Operational Aids................................................................................... 19 Operator’s Qualifications.......................................................................... 19 Crane Stability/Structural Strength................................................................ 20 Load Charts........................................................................................ 21 Work Site.......................................................................................... 22 Lifting Operations................................................................................. 22 Counterweight...................................................................................... 24 Multiple Crane Lifts............................................................................... 24 Load Moment Indicating (LMI) Systems............................................................... 24 Two-Blocking....................................................................................... 25 Work Area Definition System........................................................................ 25 Electrocution Hazard............................................................................... 25 Set-Up and Operation........................................................................... 27 Electrocution Hazard Devices................................................................... 27 Electrical Contact............................................................................. 28 Special Operating Conditions and Equipment......................................................... 28 Crushing Hazards................................................................................... 28 Personnel Handling................................................................................. 29 Travel Operation................................................................................... 30 Accidents.......................................................................................... 30 Maintenance........................................................................................ 30 Service and Repairs............................................................................ 31 Lubrication.................................................................................... 31 Tires.......................................................................................... 31 Wire Rope...................................................................................... 31 Sheaves........................................................................................ 32 Batteries...................................................................................... 32 Work Practices..................................................................................... 33 Crane Access................................................................................... 33 Job Preparation................................................................................ 33 Working........................................................................................ 33 Lifting........................................................................................ 34 Hand Signals................................................................................... 35 Shut-Down...................................................................................... 35 Boom Extension/Jib............................................................................. 35 Cold Weather Operation......................................................................... 36 Temperature Effects On Hydraulic Cylinders......................................................... 36 Model specific Information......................................................................... 37 Access Platform Hand Rail...................................................................... 37 Overload Inspection................................................................................ 38 Boom Inspection................................................................................ 39 Superstructure Inspection...................................................................... 41 Carrier Inspection............................................................................. 43 SECTION 3.................................................................................................. 45 Operating Controls and Procedures...................................................................... 45 Controls and Indicators............................................................................ 46 Steering column.................................................................................... 46 Turn Signal Lever and Windshield Wiper/ Washer/Headlight /Horn Controls........................ 47 Steering Column Tilt Lever..................................................................... 47 Park Brake Control Switch...................................................................... 47 Headlights Switch.............................................................................. 47 Drive Axle Selector Switch..................................................................... 47 Hazard Lights Switch........................................................................... 47 Engine Diagnostics Switches.................................................................... 47 Engine Diagnostic and Engine Speed Control Switches............................................ 48 Engine Diagnostic/Speed Control Switch..................................................... 48 Increment/Decrement Switch................................................................. 48 Ignition Switch................................................................................ 48 Transmission Shift Lever....................................................................... 48 Cab Overhead Controls.............................................................................. 49 Skylight Window Latch.......................................................................... 49 Skylight Wiper and Wiper Motor................................................................. 49 Skylight Sunscreen............................................................................. 49 Dome Light..................................................................................... 49 Cab Circulating Fan............................................................................ 49 Right Side Window Latch........................................................................ 49 Overhead Control Panel............................................................................. 49 Heater/Air Conditioner Fan Switch.............................................................. 49 Heater Control Switch.......................................................................... 49 Air Conditioner Switch......................................................................... 50 Skylight Wiper Switch.......................................................................... 50 Panel Dimmer Switch............................................................................ 50 Work Lights Switch............................................................................. 50 Boom Lights Switch (Optional).................................................................. 50 Crane Function Power Switch.................................................................... 50 DPF Regeneration Switch (Tier 4 Engines Only).................................................. 51 Steering Column Indicator and Gauge Display........................................................ 52 Swing Brake Engaged............................................................................ 53 Parking Brake Engaged.......................................................................... 53 Light Malfunction.............................................................................. 53 Emergency Stop................................................................................. 53 Hydraulic Oil High Temperature................................................................. 53 Transmission Warning........................................................................... 53 Low Steer Pressure (Optional on CE Units)...................................................... 53 Left Turn Signal Indicator..................................................................... 53 Low Brake Pressure............................................................................. 53 Electronic Module Indicator.................................................................... 53 Electronic System Diagnostic................................................................... 53 LCD Display.................................................................................... 54 Engine Stop.................................................................................... 54 Engine Warning................................................................................. 54 Diesel Particulate Filter (Tier 4 Engines Only)................................................ 54 Right Turn Signal Indicator.................................................................... 54 Inhibit Regeneration........................................................................... 54 Diesel Exhaust Fluid (Tier 4 Engines—2014 and Later Only)...................................... 55 High Exhaust System Temperature................................................................ 55 Engine Wait-to-Start........................................................................... 55 Four-Wheel Drive Engaged....................................................................... 55 Axle Differential Locked....................................................................... 55 Rear Wheels Not Centered Indicator............................................................. 55 Engine Coolant Temperature Gauge............................................................... 55 Fuel Gauge..................................................................................... 56 Low Fuel Level................................................................................. 56 Battery Charge Indicator....................................................................... 56 Voltmeter...................................................................................... 56 Tachometer..................................................................................... 56 Control Seat Assembly - Single Axis................................................................ 57 Main Hoist Control (Single Axis Option)........................................................ 57 Boom Lift Control (Single Axis Option)......................................................... 57 Boom Lift and Main Hoist Control Lever (Dual Axis Option — Not Shown).......................... 57 Main Hoist Speed Selector Switch............................................................... 57 Telescope or Auxiliary Hoist Control (Single Axis Option)...................................... 58 Swing Control (Single Axis Option)............................................................. 58 Swing and Telescope or Swing and Auxiliary Hoist Control Lever (Dual Axis Option—Not Shown).... 58 Auxiliary Hoist Speed Selector Switch (Optional)............................................... 58 Rear Steer Switch.............................................................................. 58 Swing Brake Control Switch..................................................................... 58 Axle Differential Lock Control Switch (Optional)............................................... 59 Cab Door Release............................................................................... 59 Seat Back Adjustment........................................................................... 59 A/C Heater, Climate Control.................................................................... 59 Seat Slide Lever............................................................................... 59 Seat Frame Slide Lever......................................................................... 59 Armrest Adjustment............................................................................. 59 Hoist Rotation Indicators...................................................................... 59 Cab Tilt Switch................................................................................ 59 Two-Speed Swing Switch......................................................................... 59 Armrest Switch (Not Shown)..................................................................... 59 Seat Switch (Not Shown)........................................................................ 59 Side Control Panel................................................................................. 60 Rated Capacity Limiter and Work Area Definition System Control Panel........................... 60 RCL Bypass Switch.............................................................................. 60 Emergency Stop Switch.......................................................................... 60 Transmission Oil Temperature Gauge............................................................. 60 Turntable Pin Swing Lock Control............................................................... 60 12V Receptacle................................................................................. 61 Diagnostic Connector........................................................................... 61 Bubble Level Indicator......................................................................... 61 Hoist Third Wrap Indicator (Optional— Standard on CE).......................................... 61 Cold Weather Indicator (Optional).............................................................. 61 Ambient Temperature LED Indicator.............................................................. 61 Outrigger Control.................................................................................. 61 Cab Outrigger Control.......................................................................... 62 Extend/Retract Switch...................................................................... 62 Outrigger Selector Switches................................................................ 62 Foot Pedal Controls............................................................................ 62 360° Swing Lock Pedal...................................................................... 62 Swing Brake Pedal.......................................................................... 62 Telescope Control Foot Pedal (Optional).................................................... 62 Service Brake Foot Pedal................................................................... 62 Foot Throttle Pedal........................................................................ 62 Miscellaneous Controls and Indicators.............................................................. 62 Fuse Panel..................................................................................... 62 Buzzer......................................................................................... 62 Rated Capacity Limiter (RCL) Emergency Override Switch (Non-CE Certified Cranes)............... 63 Rated Capacity Limiter (RCL) Emergency Override Switch and Indicator (CE Certified Cranes)..... 63 RCL Internal Light Bar (Optional) (Not Shown).................................................. 64 Strobe Light or Beacon (Optional) (Not Shown).................................................. 64 Backup Alarm (Not Shown)....................................................................... 64 Emergency Exit................................................................................. 64 Operating Procedures............................................................................... 64 Pre-Starting Checks............................................................................ 64 Fuel Supply................................................................................ 64 Engine Oil................................................................................. 64 Engine Coolant............................................................................. 64 Batteries.................................................................................. 64 Signal and Running Lights.................................................................. 64 Foot and Parking Brakes.................................................................... 64 Daily Lubrication.......................................................................... 64 Hydraulic Reservoir and Filter............................................................. 64 Tires...................................................................................... 64 Wire Rope.................................................................................. 65 Hook Block................................................................................. 65 Air Cleaner................................................................................ 65 Cold Weather Operation......................................................................... 65 Operation Below -40°F (-40°C).............................................................. 65 Engine Operation............................................................................... 65 Starting Procedure......................................................................... 65 Warm Engine............................................................................ 66 Cold Engine............................................................................ 66 Idling the Engine...................................................................... 66 Racing the Engine...................................................................... 66 Shutdown Procedure......................................................................... 66 Crane Travel Operation......................................................................... 67 Traveling — General........................................................................ 67 Travel on Slopes........................................................................... 67 Traveling with Elevated Boom............................................................... 68 Traveling with Boom Extension and/or Inserts Erected....................................... 68 33 ft (10.1 m)/56 ft (17.1 m) Extension................................................ 68 33 ft (10.1 m)/56 ft (17.1 m) Extension Plus 20 ft (6.1 m) Insert...................... 69 33 ft (10.1 m) Extension Plus 40 ft (12.2 m) Insert.................................... 69 Extended Travel............................................................................ 69 Traveling — Forward........................................................................ 69 Traveling — Reverse........................................................................ 70 Steering................................................................................... 70 Front Wheel Steering................................................................... 70 Rear Wheel Steering.................................................................... 70 Four Wheel Steering.................................................................... 70 Crabbing............................................................................... 70 Four-Wheel Drive Operation................................................................. 71 Differential Lock Operation (Optional)..................................................... 71 General................................................................................ 71 Operation.............................................................................. 72 Axle Oscillation Lockouts Operation........................................................ 72 General Crane Operation........................................................................ 73 Pump Drive................................................................................. 73 Control Lever Operation.................................................................... 73 Preload Check.............................................................................. 73 Using Your Load Chart...................................................................... 73 Proper Leveling of the Crane............................................................... 74 Bubble Level Adjustment.................................................................... 74 Crane Functions............................................................................ 74 Setting the Outriggers................................................................. 74 Outrigger Monitoring System (OMS) (Optional— Standard in North America)................ 75 Engaging the Mid-Extend Lock Pin....................................................... 75 Stowing the Outriggers................................................................. 75 Stowing the Mid-Extend Lock Pin........................................................ 76 Swinging the Boom...................................................................... 76 Elevating the Boom..................................................................... 76 Lowering the Boom...................................................................... 77 Extending the Boom..................................................................... 77 Retracting the Boom.................................................................... 77 Lowering and Raising the Hoist Cable................................................... 77 Lowering the Cable..................................................................... 77 Raising the Cable...................................................................... 77 Hoist Speed Range Selection............................................................ 77 SECTION 4.................................................................................................. 79 Set-Up and Installation................................................................................ 79 General............................................................................................ 79 Installing Cable on the Hoist...................................................................... 79 Cable Reeving...................................................................................... 80 Dead-End Rigging/Wedge Sockets..................................................................... 80 Installing Wedge and Socket.................................................................... 81 Counterweight and Auxiliary Hoist.............................................................. 86 Removal.................................................................................... 86 Installation............................................................................... 86 Counterweight Without Auxiliary Hoist.......................................................... 86 Removal.................................................................................... 86 Installation............................................................................... 89 Installing the Bi-Fold Manual Boom Extension....................................................... 89 Checking the Transport Condition............................................................... 89 Transport condition with lattice extension folded at the side.............................. 90 If 23 ft (7 m) section and 33 ft (10.1 m) section are folded at the side:.................. 90 If the 23 ft (7 m) section only is folded at the side:..................................... 90 Assembly Of Boom Extensions........................................................................ 92 General Warnings............................................................................... 92 Preparing the Crane for Boom Extension Erection Procedure...................................... 92 Requirements for Boom Extension Erection................................................... 92 Requirements for Stowing the Boom Extension................................................ 92 Securing Extension with Tag Line (Rope)................................................ 92 Erecting Procedure............................................................................. 92 33 ft (10.1 m) Boom Extension.............................................................. 92 Relieving the Load on Bearing Points................................................... 96 56 ft (17.1 m) Boom Extension.............................................................. 97 Stowing Procedure.............................................................................. 98 56 ft (17.1 m) Boom Extension.............................................................. 98 33 ft (10.1 m) Boom Extension.............................................................. 99 Transportation on a Separate Vehicle...........................................................102 Lifting Limit Switch on the Extension..........................................................102 Overriding Connection on Main Boom.........................................................102 On 33 ft (10.1 m) swingaway extension (Figure 4-54)........................................102 On the 56 ft (17.1 m) Two-Stage Swingaway Extension........................................102 Folding Out/In the Deflection Sheave on the 33 ft (10.1 m) Section.............................103 Folding Rear Deflection Sheave.............................................................103 Folding Out Deflection Sheave..............................................................103 Folding In Deflection Sheave...............................................................103 Positioning/Remove the Hoist Cable.............................................................103 Removing Hoist Cable.......................................................................104 Setting the Folding Swingaway Extension Offset.................................................104 Removing the Bi-Fold Manual Boom Extension.........................................................105 Assembly of Boom Inserts...........................................................................106 Installing/Removing 20 ft (6.1 m) Boom Insert..................................................107 Installing the 20 ft (6.1 m) Sections......................................................107 Removing the 20 ft (6.1 m) Sections........................................................107 Identification and Slinging Points.............................................................107 Identification.............................................................................107 Serial numbers on the 20 ft (6.1 m) sections...............................................107 Slinging Points............................................................................108 Electrical Connection at the Boom Inserts......................................................109 Electrical Connection — Transport Configuration............................................109 Electrical Connection — 76 ft (23.2 m) Boom Extension......................................109 Establishing a Connection..............................................................109 Disconnecting..........................................................................109 Electrical Connection — 96 ft (29.3 m) Boom Extension......................................109 Establishing a Connection..............................................................109 Disconnecting..........................................................................109 Installing/Removing the Hoist Cable............................................................110 Installing Hoist Cable.....................................................................110 Removing Hoist Cable.......................................................................110 Traveling with Manually Offsettable Boom Extension and/or Inserts Erected..........................111 Auxiliary Single-Sheave Boom Nose (Additional Equipment)...........................................111 Identification.................................................................................111 Removing the Auxiliary Single-Sheave Boom Nose.................................................111 Installing the Auxiliary Single-Sheave Boom Nose...............................................111 Attaching and Removing Hoist Cable.............................................................112 Possible Reeving Methods on the Auxiliary Single-Sheave Boom Nose..............................112 Lifting Limit Switch...........................................................................112 In Operation...............................................................................112 Possible Reeving Methods on the Auxiliary Single-Sheave Boom Nose..............................112 Raising And Lowering the Main Boom with Rigged Boom Extension......................................112 Telescoping With Rigged Extension..................................................................112 Operating with the Boom Extension..................................................................112 Procedure if the Permissible Wind Speed is Exceeded............................................113 Monthly Maintenance Work...........................................................................113 Pins...........................................................................................113 SECTION 5..................................................................................................115 Lubrication............................................................................................115 General............................................................................................115 Lubrication Intervals..............................................................................115 Standard Lubricants................................................................................116 Arctic Conditions..................................................................................117 Below 0°F (-18°C)..............................................................................117 Down to -40°F (-40°C)..........................................................................117 All Weather Package & Lubricants...........................................................117 Surface Protection for Cylinder Rods...............................................................118 Wire Rope Lubrication..............................................................................119 Lubrication Points.................................................................................119 CraneLUBE......................................................................................119 Safety.........................................................................................119 Steering and Suspension........................................................................120 Axles..........................................................................................122 Drive Train....................................................................................124 Drive Train (continued)........................................................................127 Turntable......................................................................................129 Cab Tilt.......................................................................................131 Outriggers.....................................................................................133 Boom...........................................................................................135 Boom (continued)...............................................................................137 Boom (continued)...............................................................................139 Hoist..........................................................................................141 Hydraulic......................................................................................143 SECTION 6..................................................................................................145 Maintenance Checklist..................................................................................145 General............................................................................................145 Instructions.......................................................................................145 Daily or 10 Hour Check List....................................................................145 Weekly or 50 Hour Check List...................................................................146 Alphabetical Index.....................................................................................147
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