Grove Crane RT880E4 Operator Manual 370-01 – PDF DOWNLOAD

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Grove Crane RT880E4 Operator Manual 370-01 – PDF DOWNLOAD

FILE DETAILS:

Grove Crane RT880E4 Operator Manual 370-01 – PDF DOWNLOAD

Language : English
Pages : 142
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Grove Crane RT880E4 Operator Manual 370-01 – PDF DOWNLOAD

Introduction....................................................................................... 11
	Customer Support............................................................................... 11
	New Owners..................................................................................... 11
	General........................................................................................ 11
	Noise/Vibration Test Results................................................................... 12
	Noise Level Test Results....................................................................... 12
	Vibration Level Test Results................................................................... 12
	Serial Number Location......................................................................... 12
Safety Precautions................................................................................. 17
	Safety Messages................................................................................ 17
	General........................................................................................ 17
	Safety Alert Symbol............................................................................ 17
	Signal Words................................................................................... 17
	General........................................................................................ 18
	Operator’s Information......................................................................... 18
	Operational Aids............................................................................... 19
	Operator’s Qualifications...................................................................... 19
	Crane Stability/Structural Strength............................................................ 20
	Load Charts.................................................................................... 21
	Work Site...................................................................................... 21
	Lifting Operations............................................................................. 21
	Counterweight.................................................................................. 23
	Multiple Crane Lifts........................................................................... 23
	Load Moment Indicating (LMI) Systems........................................................... 23
	Two-Blocking................................................................................... 24
	Work Area Definition System.................................................................... 24
	Electrocution Hazard........................................................................... 24
	Set-Up and Operation........................................................................... 26
	Electrocution Hazard Devices................................................................... 26
	Electrical Contact............................................................................. 27
	Special Operating Conditions and Equipment..................................................... 27
	Crushing Hazards............................................................................... 27
	Personnel Handling............................................................................. 28
	Travel Operation............................................................................... 29
	Accidents...................................................................................... 29
	Maintenance.................................................................................... 29
	Service and Repairs............................................................................ 30
	Lubrication.................................................................................... 30
	Tires.......................................................................................... 30
	Wire Rope...................................................................................... 30
	Sheaves........................................................................................ 31
	Batteries...................................................................................... 31
	Work Practices................................................................................. 32
	Crane Access................................................................................... 32
	Job Preparation................................................................................ 32
	Working........................................................................................ 32
	Lifting........................................................................................ 33
	Hand Signals................................................................................... 34
	Shut-Down...................................................................................... 34
	Boom Extension/Jib............................................................................. 34
	Cold Weather Operation......................................................................... 35
	Temperature Effects On Hydraulic Cylinders..................................................... 35
Operating Controls and Procedures.................................................................. 37
	Controls and Indicators........................................................................ 38
	Steering column................................................................................ 38
	Turn Signal Lever and Windshield Wiper/ Washer/Headlight /Horn Controls........................ 39
	Steering Column Tilt Lever..................................................................... 39
	Park Brake Control Switch...................................................................... 39
	Headlights Switch.............................................................................. 39
	Drive Axle Selector Switch..................................................................... 39
	Hazard Lights Switch........................................................................... 39
	Engine Diagnostics Switches.................................................................... 39
	Engine Diagnostic and Engine Speed Control Switches............................................ 40
	Ignition Switch................................................................................ 40
	Transmission Shift Lever....................................................................... 40
	Cab Overhead Controls.......................................................................... 41
	Skylight Window Latch.......................................................................... 41
	Skylight Wiper and Wiper Motor................................................................. 41
	Skylight Sunscreen............................................................................. 41
	Dome Light..................................................................................... 41
	Cab Circulating Fan............................................................................ 41
	Right Side Window Latch........................................................................ 41
	Overhead Control Panel......................................................................... 41
	Heater/Air Conditioner Fan Switch.............................................................. 41
	Heater Control Switch.......................................................................... 41
	Air Conditioner Switch......................................................................... 42
	Skylight Wiper Switch.......................................................................... 42
	Panel Dimmer Switch............................................................................ 42
	Work Lights Switch............................................................................. 42
	Boom Lights Switch (Optional).................................................................. 42
	Crane Function Power Switch.................................................................... 42
	DPF Regeneration Switch (Tier 4 Engines Only).................................................. 43
	Steering Column Indicator and Gauge Display.................................................... 44
	Swing Brake Engaged............................................................................ 45
	Parking Brake Engaged.......................................................................... 45
	Light Malfunction.............................................................................. 45
	Emergency Stop................................................................................. 45
	Hydraulic Oil High Temperature................................................................. 45
	Transmission Warning........................................................................... 45
	Low Steer Pressure (Optional on CE Units)...................................................... 45
	Left Turn Signal Indicator..................................................................... 45
	Low Brake Pressure............................................................................. 45
	Electronic Module Indicator.................................................................... 45
	Electronic System Diagnostic................................................................... 45
	LCD Display.................................................................................... 46
	Engine Stop.................................................................................... 46
	Engine Warning................................................................................. 46
	Diesel Particulate Filter (Tier 4 Engines Only)................................................ 46
	Right Turn Signal Indicator.................................................................... 46
	Inhibit Regeneration........................................................................... 46
	Diesel Exhaust Fluid (Tier 4 Engines—2014 and Later Only)...................................... 47
	High Exhaust System Temperature................................................................ 47
	Engine Wait-to-Start........................................................................... 47
	Four-Wheel Drive Engaged....................................................................... 47
	Axle Differential Locked....................................................................... 47
	Rear Wheels Not Centered Indicator............................................................. 47
	Engine Coolant Temperature Gauge............................................................... 47
	Fuel Gauge..................................................................................... 48
	Low Fuel Level................................................................................. 48
	Battery Charge Indicator....................................................................... 48
	Voltmeter...................................................................................... 48
	Tachometer..................................................................................... 48
	Control Seat Assembly - Single Axis............................................................ 49
	Main Hoist Control (Single Axis Option)........................................................ 49
	Boom Lift Control (Single Axis Option)......................................................... 49
	Boom Lift and Main Hoist Control Lever (Dual Axis Option — Not Shown).......................... 49
	Main Hoist Speed Selector Switch............................................................... 49
	Telescope or Auxiliary Hoist Control (Single Axis Option)...................................... 50
	Swing Control (Single Axis Option)............................................................. 50
	Swing and Telescope or Swing and Auxiliary Hoist Control Lever (Dual Axis Option—Not Shown).... 50
	Auxiliary Hoist Speed Selector Switch (Optional)............................................... 50
	Rear Steer Switch.............................................................................. 50
	Swing Brake Control Switch..................................................................... 50
	Axle Differential Lock Control Switch (Optional)............................................... 51
	Cab Door Release............................................................................... 51
	Seat Back Adjustment........................................................................... 51
	A/C Heater, Climate Control.................................................................... 51
	Seat Slide Lever............................................................................... 51
	Seat Frame Slide Lever......................................................................... 51
	Armrest Adjustment............................................................................. 51
	Hoist Rotation Indicators...................................................................... 51
	Cab Tilt Switch................................................................................ 51
	Two-Speed Swing Switch......................................................................... 51
	Hydraulic Boost Switch......................................................................... 51
	Armrest Switch (Not Shown)..................................................................... 51
	Seat Switch (Not Shown)........................................................................ 51
	Side Control Panel............................................................................. 52
	Load Moment Indicating and Work Area Definition System Control Panel........................... 52
	LMI Bypass Switch.............................................................................. 52
	Emergency Stop Switch.......................................................................... 52
	Transmission Oil Temperature Gauge............................................................. 52
	Turntable Pin Swing Lock Control............................................................... 52
	12V Receptacle................................................................................. 53
	Diagnostic Connector........................................................................... 53
	Bubble Level Indicator......................................................................... 53
	Hoist Third Wrap Indicator (Optional—Standard on CE)........................................... 53
	-20°F (-29°C) Indicator (Optional)............................................................. 53
	Ambient Temperature LED Indicator.............................................................. 53
	Outrigger Control.............................................................................. 53
	Cab Outrigger Cab Outrigger Control............................................................ 53
	Foot Pedal Controls............................................................................ 54
	360° Swing Lock Pedal.......................................................................... 54
	Swing Brake Pedal.............................................................................. 54
	Telescope Control Foot Pedal (Optional)........................................................ 54
	Service Brake Foot Pedal....................................................................... 54
	Foot Throttle Pedal............................................................................ 54
	Miscellaneous Controls and Indicators.......................................................... 54
	Fuse Panel..................................................................................... 54
	Buzzer......................................................................................... 54
	LMI Emergency Override Switch.................................................................. 55
	LMI Internal Light Bar (Optional).............................................................. 55
	Strobe Light or Beacon (Optional) (Not Shown).................................................. 55
	Backup Alarm (Not Shown)....................................................................... 55
	Emergency Exit................................................................................. 55
	Operating Procedures........................................................................... 55
	Pre-Starting Checks............................................................................ 55
	Cold Weather Operation......................................................................... 56
	Engine Operation............................................................................... 56
	Crane Travel Operation......................................................................... 58
	General Crane Operation........................................................................ 63
	Stowing and Parking............................................................................ 69
	Unattended Crane............................................................................... 70
Set-Up and Installation............................................................................ 71
	General........................................................................................ 71
	Installing Cable on the Hoist.................................................................. 71
	Cable Reeving.................................................................................. 72
	Dead-End Rigging/Wedge Sockets................................................................. 72
	Installing Wedge and Socket.................................................................... 73
	Counterweight and Auxiliary Hoist.............................................................. 78
	Counterweight Without Auxiliary Hoist.......................................................... 78
	Installing the Bi-Fold Manual Boom Extension................................................... 81
	Checking the Transport Condition............................................................... 81
	Assembly Of Boom Extensions.................................................................... 84
	General Warnings............................................................................... 84
	Preparing the Crane for Boom Extension Erection Procedure...................................... 84
	Erecting Procedure............................................................................. 84
	Stowing Procedure.............................................................................. 90
	Transportation on a Separate Vehicle........................................................... 94
	Lifting Limit Switch on the Extension.......................................................... 94
	Folding Out/In the Deflection Sheaves on the 33 ft (10.1 m) Section............................ 95
	Positioning/Remove the Hoist Cable............................................................. 95
	Setting the Folding Swingaway Extension Offset................................................. 96
	Removing the Bi-Fold Manual Boom Extension..................................................... 97
	Assembly of Boom Inserts....................................................................... 98
	Installing/Removing 20 ft (6.1 m) Boom Insert.................................................. 99
	Identification and Slinging Points............................................................. 99
	Electrical Connection at the Boom Inserts......................................................101
	Installing/Removing the Hoist Cable............................................................102
	Traveling with Manually Offsettable Boom Extension and/or Inserts Erected......................103
	Auxiliary Single-Sheave Boom Nose (Additional Equipment).......................................103
	Identification.................................................................................103
	Removing the Auxiliary Single-Sheave Boom Nose.................................................103
	Installing the Auxiliary Single-Sheave Boom Nose...............................................103
	Attaching and Removing Hoist Cable.............................................................104
	Possible Reeving Methods on the Auxiliary Single-Sheave Boom Nose..............................104
	Lifting Limit Switch...........................................................................104
	Possible Reeving Methods on the Auxiliary Single-Sheave Boom Nose..............................104
	Raising And Lowering the Main Boom with Rigged Boom Extension..................................104
	Telescoping With Rigged Extension..............................................................104
	Operating with the Boom Extension..............................................................104
	Procedure if the Permissible Wind Speed is Exceeded............................................105
	Monthly Maintenance Work.......................................................................106
Lubrication........................................................................................107
	General........................................................................................107
	Lubrication Intervals..........................................................................107
	Standard Lubricants............................................................................108
	Arctic Conditions..............................................................................109
	Below 0°F (-18°C)..............................................................................109
	Down to -40°F (-40°C)..........................................................................109
	Surface Protection for Cylinder Rods...........................................................110
	Wire Rope Lubrication..........................................................................111
	Lubrication Points.............................................................................111
	CraneLUBE......................................................................................111
	Safety.........................................................................................111
	Steering and Suspension........................................................................112
	Axles..........................................................................................114
	Drive Train....................................................................................116
	Drive Train (continued)........................................................................118
	Turntable......................................................................................120
	Cab Tilt.......................................................................................122
	Outriggers.....................................................................................124
	Boom...........................................................................................126
	Boom (continued)...............................................................................128
	Boom (continued)...............................................................................130
	Hoist..........................................................................................132
	Hydraulic......................................................................................134
Maintenance Checklist..............................................................................137
	General........................................................................................137
	Instructions...................................................................................137
	Daily or 10 Hour Check List....................................................................137
	Weekly or 50 Hour Check List...................................................................138

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