Trusted Business
Verified & Licensed
Virus Free Files
100% Safe Downloads
Secure Payment
SSL Protected
Instant Delivery
Available Immediately
Grove Crane RT9130E-2 Operator Manual 344-15 – PDF DOWNLOAD
$27.95
Grove Crane RT9130E-2 Operator Manual 344-15 – PDF DOWNLOAD
Instant PDF Download
Available immediately
Save to Your Device
Download & keep forever
Antivirus Scanned
100% virus-free
Trusted Worldwide
175,000+ customers
Description
Grove Crane RT9130E-2 Operator Manual 344-15 – PDF DOWNLOAD
FILE DETAILS:
Grove Crane RT9130E-2 Operator Manual 344-15 – PDF DOWNLOAD
Language : English
Pages : 194
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Grove Crane RT9130E-2 Operator Manual 344-15 – PDF DOWNLOAD
GENERAL:
This manual provides important information for the operator of the Model RT9130E Series Grove Crane. The rough terrain crane incorporates an all welded steel frame, using planetary drive axles to provide four-wheel drive.
- Axle steering is accomplished utilizing hydraulic steer cylinders. The engine is mounted at the rear of the crane and provides motive power through a six speed forward and three speed reverse transmission. Hydraulic, double box, sliding beam outriggers are removable.
- The carrier frame incorporates an integral fifth wheel, to which the rear axle is mounted, to provide axle oscillation. Axle oscillation lockout is automatic when the superstructure rotates from the travel position. The superstructure is capable of 360° rotation in either direction.
- All crane functions are controlled from the fullyenclosed cab mounted on the superstructure. The crane is equipped with a five-section, full power, sequenced and synchronized boom. Additional reach is obtained by utilizing an optional swingaway boom extension. Lifting is provided by a main and auxiliary hoist.
TABLE OF CONTENTS:
Grove Crane RT9130E-2 Operator Manual 344-15 – PDF DOWNLOAD
See end of this Manual for Alphabetical Index.................................................................................................................................................................................................................................... 1 SECTION 1........................................................................................................................................................................................................................................................................ 11 Introduction................................................................................................................................................................................................................................................................. 11 General.................................................................................................................................................................................................................................................................. 11 Customer Support..................................................................................................................................................................................................................................................... 11 New Owners....................................................................................................................................................................................................................................................... 11 Noise/Vibration Test Results............................................................................................................................................................................................................................................. 12 Noise Level Test Results............................................................................................................................................................................................................................................. 12 Vibration Level Test Results......................................................................................................................................................................................................................................... 12 Serial Number Location................................................................................................................................................................................................................................................... 13 List Of Specifications................................................................................................................................................................................................................................................... 17 General.............................................................................................................................................................................................................................................................. 17 Dimensions........................................................................................................................................................................................................................................................... 17 Capacities........................................................................................................................................................................................................................................................... 17 Torque Converter..................................................................................................................................................................................................................................................... 17 Transmission......................................................................................................................................................................................................................................................... 17 Engine............................................................................................................................................................................................................................................................... 17 Cummins QSL or (QSC)............................................................................................................................................................................................................................................. 17 Axles................................................................................................................................................................................................................................................................ 17 Brakes............................................................................................................................................................................................................................................................... 18 Wheels and Tires..................................................................................................................................................................................................................................................... 18 Swing Gearbox........................................................................................................................................................................................................................................................ 18 Boom................................................................................................................................................................................................................................................................. 18 Swivel Assembly...................................................................................................................................................................................................................................................... 18 Hydraulic Pumps...................................................................................................................................................................................................................................................... 18 Pump #1.......................................................................................................................................................................................................................................................... 18 Pump #2.......................................................................................................................................................................................................................................................... 18 Pump #3.......................................................................................................................................................................................................................................................... 18 Pump #4.......................................................................................................................................................................................................................................................... 18 Hoists............................................................................................................................................................................................................................................................... 18 Wire Rope (Hoist Cable).................................................................................................................................................................................................................................................. 22 General.............................................................................................................................................................................................................................................................. 22 Environmental Conditions............................................................................................................................................................................................................................................. 22 Dynamic Shock Loads.................................................................................................................................................................................................................................................. 22 Lubrication.......................................................................................................................................................................................................................................................... 22 Precautions and Recommendations During Inspection or Replacement..................................................................................................................................................................................................... 22 Wire Rope Inspection (Running Ropes and Pendant Cables).............................................................................................................................................................................................................. 23 Keeping Records.................................................................................................................................................................................................................................................. 23 Frequent Inspection.............................................................................................................................................................................................................................................. 23 Periodic Inspection.............................................................................................................................................................................................................................................. 24 Wire Rope Inspection/Replacement (All Wire Rope)..................................................................................................................................................................................................................... 24 Seizing Wire Rope.................................................................................................................................................................................................................................................... 24 Method 1......................................................................................................................................................................................................................................................... 24 Method 2......................................................................................................................................................................................................................................................... 25 Installing 35x7 Class Wire Rope...................................................................................................................................................................................................................................... 25 SECTION 2........................................................................................................................................................................................................................................................................ 27 Safety Information........................................................................................................................................................................................................................................................... 27 Safety Messages.......................................................................................................................................................................................................................................................... 27 General.............................................................................................................................................................................................................................................................. 27 Safety Alert Symbol.................................................................................................................................................................................................................................................. 28 Signal Words......................................................................................................................................................................................................................................................... 28 General.................................................................................................................................................................................................................................................................. 28 Warning Signs........................................................................................................................................................................................................................................................ 28 Accidents................................................................................................................................................................................................................................................................ 28 Operator Information..................................................................................................................................................................................................................................................... 28 Operator Qualifications.................................................................................................................................................................................................................................................. 29 Operational Aids......................................................................................................................................................................................................................................................... 30 Rated Capacity Limiter (RCL) Systems (If Equipped)................................................................................................................................................................................................................... 30 Anti-Two-Blocking Device............................................................................................................................................................................................................................................. 30 Working Area Limiter (If Equipped)................................................................................................................................................................................................................................... 31 Crane Stability/Structural Strength...................................................................................................................................................................................................................................... 32 Load Charts.......................................................................................................................................................................................................................................................... 32 Work Site............................................................................................................................................................................................................................................................ 32 Wind Forces.............................................................................................................................................................................................................................................................. 33 Wind Speeds.......................................................................................................................................................................................................................................................... 33 Determination of 3-second wind gust speed at boom tip height:.................................................................................................................................................................................................... 36 Size and Shape of the load:...................................................................................................................................................................................................................................... 36 Determining Wind Drag Coefficient (Cd)........................................................................................................................................................................................................................... 37 Maximum Permissible Wind Speed................................................................................................................................................................................................................................... 38 Example and Sample Calculations (metric)..................................................................................................................................................................................................................... 40 Example 1: Crane Configuration:.............................................................................................................................................................................................................................. 40 Load example 1.1:............................................................................................................................................................................................................................................ 41 Load example 1.2:............................................................................................................................................................................................................................................ 41 Load example 1.3a:........................................................................................................................................................................................................................................... 41 Load example 1.3b:........................................................................................................................................................................................................................................... 41 Example and Sample Calculations (Non-metric)..................................................................................................................................................................................................................... 44 Example 2:................................................................................................................................................................................................................................................... 44 Load example 2.1:............................................................................................................................................................................................................................................ 45 Load example 2.2:............................................................................................................................................................................................................................................ 45 Load example 2.3a:........................................................................................................................................................................................................................................... 45 Load example 2.3b:........................................................................................................................................................................................................................................... 45 Lifting Operations................................................................................................................................................................................................................................................... 46 Counterweight........................................................................................................................................................................................................................................................ 47 Outrigger Lift Off................................................................................................................................................................................................................................................... 47 Multiple Crane Lifts................................................................................................................................................................................................................................................. 47 Tilt-Up Panel Lifting................................................................................................................................................................................................................................................ 47 Pile Driving and Extracting.............................................................................................................................................................................................................................................. 48 Crane Equipment...................................................................................................................................................................................................................................................... 48 Crane Inspection..................................................................................................................................................................................................................................................... 48 Electrocution Hazard..................................................................................................................................................................................................................................................... 49 Set-Up and Operation................................................................................................................................................................................................................................................. 50 Electrocution Hazard Devices......................................................................................................................................................................................................................................... 50 Electrical Contact................................................................................................................................................................................................................................................... 51 Special Operating Conditions and Equipment........................................................................................................................................................................................................................... 51 Earthing the Crane................................................................................................................................................................................................................................................... 51 Personnel Handling....................................................................................................................................................................................................................................................... 52 Environmental Protection................................................................................................................................................................................................................................................. 53 Maintenance.............................................................................................................................................................................................................................................................. 53 Service and Repairs.................................................................................................................................................................................................................................................. 53 Lubrication.......................................................................................................................................................................................................................................................... 54 Tires................................................................................................................................................................................................................................................................ 55 Hoist Rope............................................................................................................................................................................................................................................................... 55 Synthetic Hoist Rope................................................................................................................................................................................................................................................. 55 Wire Rope............................................................................................................................................................................................................................................................ 55 Sheaves.............................................................................................................................................................................................................................................................. 56 Batteries............................................................................................................................................................................................................................................................ 57 Super Capacitor (If Equipped)........................................................................................................................................................................................................................................ 57 General Maintenance.................................................................................................................................................................................................................................................. 57 Transporting the Crane................................................................................................................................................................................................................................................... 58 Travel Operation......................................................................................................................................................................................................................................................... 58 Work Practices........................................................................................................................................................................................................................................................... 59 Personal Considerations.............................................................................................................................................................................................................................................. 59 Crane Access......................................................................................................................................................................................................................................................... 59 Job Preparation...................................................................................................................................................................................................................................................... 59 Working.............................................................................................................................................................................................................................................................. 60 Lifting.............................................................................................................................................................................................................................................................. 61 Hand Signals......................................................................................................................................................................................................................................................... 62 Jib...................................................................................................................................................................................................................................................................... 64 Parking and Securing..................................................................................................................................................................................................................................................... 64 Shut-Down................................................................................................................................................................................................................................................................ 64 Cold Weather Operation................................................................................................................................................................................................................................................... 64 Temperature Effects on Hook Blocks....................................................................................................................................................................................................................................... 65 Temperature Effects on Hydraulic Cylinders............................................................................................................................................................................................................................... 65 Overload Inspection...................................................................................................................................................................................................................................................... 66 Boom Inspection...................................................................................................................................................................................................................................................... 68 Superstructure Inspection............................................................................................................................................................................................................................................ 70 Carrier Inspection................................................................................................................................................................................................................................................... 72 SECTION 3........................................................................................................................................................................................................................................................................ 75 Operating Controls and Procedures............................................................................................................................................................................................................................................ 75 Controls and Indicators.................................................................................................................................................................................................................................................. 76 Steering column.......................................................................................................................................................................................................................................................... 77 Drive Axle Selector Switch........................................................................................................................................................................................................................................... 77 Turn Signal Lever and Windshield Wiper/ Washer/Headlight /Horn Controls.............................................................................................................................................................................................. 77 Steering Column Tilt/Telescope Lever................................................................................................................................................................................................................................. 77 Park Brake Control Switch............................................................................................................................................................................................................................................ 77 Headlights Switch.................................................................................................................................................................................................................................................... 78 Drive Axle Selector Switch........................................................................................................................................................................................................................................... 78 Hazard Lights Switch................................................................................................................................................................................................................................................. 78 Engine Diagnostic and Engine Speed Control Switches.................................................................................................................................................................................................................. 78 Engine Diagnostic/Speed Control Switch........................................................................................................................................................................................................................... 78 Increment/Decrement Switch....................................................................................................................................................................................................................................... 78 Ignition Switch...................................................................................................................................................................................................................................................... 78 Transmission Shift Lever............................................................................................................................................................................................................................................. 79 Cab Overhead Controls.................................................................................................................................................................................................................................................... 79 Skylight Window Latch................................................................................................................................................................................................................................................ 79 Skylight Wiper and Wiper Motor....................................................................................................................................................................................................................................... 79 Skylight Sunscreen................................................................................................................................................................................................................................................... 79 Overhead Light....................................................................................................................................................................................................................................................... 79 Cab Circulating Fan.................................................................................................................................................................................................................................................. 80 Right Side Window Latch.............................................................................................................................................................................................................................................. 80 Overhead Control Panel................................................................................................................................................................................................................................................... 80 Heater/Air Conditioner Fan Switch.................................................................................................................................................................................................................................... 81 Heater Control Switch................................................................................................................................................................................................................................................ 81 Air Conditioner Switch............................................................................................................................................................................................................................................... 81 Skylight Wiper Switch................................................................................................................................................................................................................................................ 81 Dimmer Switch........................................................................................................................................................................................................................................................ 81 Work Lights Switch................................................................................................................................................................................................................................................... 81 Boom Lights Switch (Optional)........................................................................................................................................................................................................................................ 81 Crane Function Power Switch.......................................................................................................................................................................................................................................... 81 Exhaust System Cleaning Switch (Tier 4 Engines Only)................................................................................................................................................................................................................. 81 Boom Inner Mid/Center Mid (IM/CM) Select Switch & Indicator.......................................................................................................................................................................................................... 82 Boom Manual/Auto Switch.............................................................................................................................................................................................................................................. 82 Steering Column Indicator and Gauge Display.............................................................................................................................................................................................................................. 83 Swing Brake Engaged.................................................................................................................................................................................................................................................. 84 Parking Brake Engaged................................................................................................................................................................................................................................................ 84 Light Malfunction.................................................................................................................................................................................................................................................... 84 Emergency Stop....................................................................................................................................................................................................................................................... 84 Hydraulic Oil High Temperature....................................................................................................................................................................................................................................... 84 Transmission Warning................................................................................................................................................................................................................................................. 84 Low Steer Pressure................................................................................................................................................................................................................................................... 84 Left Turn Signal Indicator........................................................................................................................................................................................................................................... 84 Low Brake Pressure................................................................................................................................................................................................................................................... 84 Electronic Module Control............................................................................................................................................................................................................................................ 84 Electronic System Diagnostic......................................................................................................................................................................................................................................... 84 LCD Display.......................................................................................................................................................................................................................................................... 85 Engine Stop.......................................................................................................................................................................................................................................................... 85 Engine Warning....................................................................................................................................................................................................................................................... 85 Diesel Particulate Filter (Tier 4 Engines Only)...................................................................................................................................................................................................................... 85 Right Turn Signal Indicator.......................................................................................................................................................................................................................................... 85 Inhibit Exhaust System Cleaning...................................................................................................................................................................................................................................... 85 Diesel Exhaust Fluid (Tier 4 Engines—2014 and Later Only)............................................................................................................................................................................................................ 86 High Exhaust System Temperature...................................................................................................................................................................................................................................... 86 Engine Wait To Start................................................................................................................................................................................................................................................. 86 Four-Wheel Drive Engaged............................................................................................................................................................................................................................................. 86 Interaxle Locked..................................................................................................................................................................................................................................................... 86 Rear Wheels Not Centered Indicator................................................................................................................................................................................................................................... 86 Engine Coolant Temperature Gauge..................................................................................................................................................................................................................................... 86 Fuel Gauge........................................................................................................................................................................................................................................................... 86 Low Fuel Level....................................................................................................................................................................................................................................................... 86 Battery Charge Indicator............................................................................................................................................................................................................................................. 86 Voltmeter............................................................................................................................................................................................................................................................ 87 Tachometer........................................................................................................................................................................................................................................................... 87 Control Seat Assembly - Single Axis...................................................................................................................................................................................................................................... 88 Main Hoist Control (Single Axis Option).............................................................................................................................................................................................................................. 88 Boom Lift Control (Single Axis Option)............................................................................................................................................................................................................................... 88 Boom Lift and Main Hoist Control Lever (Dual Axis Option — Not Shown)................................................................................................................................................................................................ 88 Main Hoist Speed Selector Switch..................................................................................................................................................................................................................................... 88 Auxiliary Hoist Control (Single Axis Option)......................................................................................................................................................................................................................... 89 Swing Control (Single Axis Option)................................................................................................................................................................................................................................... 89 Swing and Telescope or Swing and Auxiliary Hoist Control Lever (Dual Axis Option—Not Shown).......................................................................................................................................................................... 89 Auxiliary Hoist Speed Selector Switch (Optional)..................................................................................................................................................................................................................... 89 Rear Steer Switch.................................................................................................................................................................................................................................................... 89 Swing Brake Control Switch........................................................................................................................................................................................................................................... 89 Axle Differential Lock Control Switch (Optional)..................................................................................................................................................................................................................... 89 Cab Door Release..................................................................................................................................................................................................................................................... 90 Seat Back Adjustment................................................................................................................................................................................................................................................. 90 A/C Heater, Climate Control.......................................................................................................................................................................................................................................... 90 Seat Slide Lever..................................................................................................................................................................................................................................................... 90 Seat Frame Slide Lever............................................................................................................................................................................................................................................... 90 Armrest Adjustment................................................................................................................................................................................................................................................... 90 Hoist Rotation Indicators............................................................................................................................................................................................................................................ 90 HRI Display.......................................................................................................................................................................................................................................................... 90 Cab Tilt Switch...................................................................................................................................................................................................................................................... 90 Luffing Jib Raise/Lower Switch (Optional)............................................................................................................................................................................................................................ 90 Luffing Jib On/Off Switch (Optional)................................................................................................................................................................................................................................. 90 Two-Speed Swing Switch............................................................................................................................................................................................................................................... 91 Armrest Switch (Not Shown)........................................................................................................................................................................................................................................... 91 Seat Switch (Not Shown).............................................................................................................................................................................................................................................. 91 Side Control Panel....................................................................................................................................................................................................................................................... 91 Rated Capacity Limiter (RCL) and Work Area Definition System Control Panel........................................................................................................................................................................................... 92 Rated Capacity Limiter (RCL) Bypass Switch........................................................................................................................................................................................................................... 92 Emergency Stop Switch................................................................................................................................................................................................................................................ 92 Transmission Oil Temperature Gauge................................................................................................................................................................................................................................... 92 Turntable Pin Swing Lock Control..................................................................................................................................................................................................................................... 92 12V Receptacle....................................................................................................................................................................................................................................................... 92 Diagnostic Connector................................................................................................................................................................................................................................................. 92 Bubble Level Indicator............................................................................................................................................................................................................................................... 92 Hose Reel Brake Indicator............................................................................................................................................................................................................................................ 92 Boom Not Sync Indicator.............................................................................................................................................................................................................................................. 92 Hoist Third Wrap Indicator (Optional, Standard w/CE)................................................................................................................................................................................................................. 93 Cold Weather Indicator (Optional).................................................................................................................................................................................................................................... 93 Telescope Cylinder Charge Indicator (If Equipped).................................................................................................................................................................................................................... 93 Ambient Temperature LED Indicator (Optional)......................................................................................................................................................................................................................... 93 Outrigger Control........................................................................................................................................................................................................................................................ 93 Cab Outrigger Control................................................................................................................................................................................................................................................ 93 Extend/retract Switch............................................................................................................................................................................................................................................ 93 Outrigger Selector Switches...................................................................................................................................................................................................................................... 93 Foot Pedal Controls...................................................................................................................................................................................................................................................... 94 Swing Lock Pedal..................................................................................................................................................................................................................................................... 94 Swing Brake Pedal.................................................................................................................................................................................................................................................... 94 Telescope Control Foot Pedal......................................................................................................................................................................................................................................... 95 Service Brake Foot Pedal............................................................................................................................................................................................................................................. 95 Foot Throttle Pedal.................................................................................................................................................................................................................................................. 95 Miscellaneous Controls and Indicators.................................................................................................................................................................................................................................... 95 Fuse Panel........................................................................................................................................................................................................................................................... 95 Buzzer............................................................................................................................................................................................................................................................... 95 Rated Capacity Limiter (RCL) Emergency Override Switch (Non-CE Certified Cranes)..................................................................................................................................................................................... 96 Rated Capacity Limiter (RCL) Emergency Override Switch and Indicator (CE Certified Cranes)........................................................................................................................................................................... 96 Rated Capacity Limiter (RCL) Internal Light Bar (Optional—Not Shown)................................................................................................................................................................................................. 97 Strobe Light or Beacon (Optional—Not Shown).......................................................................................................................................................................................................................... 97 Backup Alarm (Not Shown)............................................................................................................................................................................................................................................. 97 Emergency Exit....................................................................................................................................................................................................................................................... 97 Operating Procedures..................................................................................................................................................................................................................................................... 97 Pre-Starting Checks.................................................................................................................................................................................................................................................. 97 Fuel Supply...................................................................................................................................................................................................................................................... 97 Engine Oil....................................................................................................................................................................................................................................................... 97 Engine Coolant................................................................................................................................................................................................................................................... 97 Batteries........................................................................................................................................................................................................................................................ 97 Signal and Running Lights........................................................................................................................................................................................................................................ 97 Foot and Parking Brakes.......................................................................................................................................................................................................................................... 97 Daily Lubrication................................................................................................................................................................................................................................................ 97 Hydraulic Reservoir and Filter................................................................................................................................................................................................................................... 97 Tires............................................................................................................................................................................................................................................................ 97 Wire Rope........................................................................................................................................................................................................................................................ 98 Hook Block....................................................................................................................................................................................................................................................... 98 Air Cleaner...................................................................................................................................................................................................................................................... 98 Air Intake Restriction Monitoring (AIRM) Communications System - Tier 4 Only..................................................................................................................................................................................... 98 Cold Weather Operation............................................................................................................................................................................................................................................... 98 Component Coolant Heater......................................................................................................................................................................................................................................... 99 Radiator Shutters................................................................................................................................................................................................................................................ 99 Auxiliary Cab Heater............................................................................................................................................................................................................................................. 99 Battery Heater...................................................................................................................................................................................................................................................100 Air Diverter.....................................................................................................................................................................................................................................................100 Super Capacitor..................................................................................................................................................................................................................................................100 Operation Below -40°C (-40°F)....................................................................................................................................................................................................................................100 Crane Warm-up Procedures.................................................................................................................................................................................................................................................100 Engine...............................................................................................................................................................................................................................................................100 Transmission.........................................................................................................................................................................................................................................................101 Hoist................................................................................................................................................................................................................................................................101 Swing Drive and Turntable Bearing....................................................................................................................................................................................................................................101 Axles................................................................................................................................................................................................................................................................101 Hydraulic Oil System.................................................................................................................................................................................................................................................101 Engine Operation.........................................................................................................................................................................................................................................................102 Starting Procedure...................................................................................................................................................................................................................................................102 Use the correct grade of oil for the prevailing temperature in the crankcase to prevent hard cranking. Diesel fuel should have a cloud point of 6°C (10°F) less than the lowest expected temperature. In case of emergency, white kerosene may be added .........102 Battery Disconnect Switch........................................................................................................................................................................................................................................102 Cold Engine......................................................................................................................................................................................................................................................102 Warm Engine......................................................................................................................................................................................................................................................103 Allow the engine to warm up at least five minutes before applying a load. Do not race the engine for a faster warm up........................................................................................................................................103 Idling the Engine............................................................................................................................................................................................................................................103 Racing the Engine............................................................................................................................................................................................................................................103 Shutdown Procedure...............................................................................................................................................................................................................................................103 Crane Travel Operation...................................................................................................................................................................................................................................................103 Traveling — General..................................................................................................................................................................................................................................................103 Traveling — Towing/Pulling...........................................................................................................................................................................................................................................104 Traveling — Being Towed/Pulled.......................................................................................................................................................................................................................................105 Travel on Slopes.....................................................................................................................................................................................................................................................105 Traveling with Elevated Boom.........................................................................................................................................................................................................................................106 Traveling with Boom Extension and/or Inserts Erected.................................................................................................................................................................................................................106 36 ft (11 m)/59 ft (18 m) Extension..............................................................................................................................................................................................................................106 59 ft (18 m) Extension Plus 26 ft (8 m) / 52 ft (16 m) Insert....................................................................................................................................................................................................107 Extended Travel......................................................................................................................................................................................................................................................107 Traveling — Forward..................................................................................................................................................................................................................................................107 Traveling — Reverse..................................................................................................................................................................................................................................................108 Steering.............................................................................................................................................................................................................................................................108 Front Wheel Steering.............................................................................................................................................................................................................................................108 Rear Wheel Steering..............................................................................................................................................................................................................................................108 Four Wheel Steering..............................................................................................................................................................................................................................................108 Crabbing.........................................................................................................................................................................................................................................................108 Four-Wheel Drive Operation...........................................................................................................................................................................................................................................108 Differential Lock Operation (Optional)...............................................................................................................................................................................................................................109 General..........................................................................................................................................................................................................................................................109 Operation........................................................................................................................................................................................................................................................110 Axle Oscillation Lockouts Operation..................................................................................................................................................................................................................................110 If the axle oscillation lockout valve is functioning properly, the crane will re-level itself; if the valve is not working properly, the crane will not re-level itself. If the rear axle does not lock or unlock properly, evaluate the lockout system an.......110 General Crane Operation..............................................................................................................................................................................................................................................110 Pump Drive.......................................................................................................................................................................................................................................................110 Control Lever Operation..........................................................................................................................................................................................................................................110 Preload Check....................................................................................................................................................................................................................................................111 Using Your Load Chart............................................................................................................................................................................................................................................111 Proper Leveling of the Crane.....................................................................................................................................................................................................................................112 Bubble Level Adjustment..........................................................................................................................................................................................................................................112 Setting the Outriggers.......................................................................................................................................................................................................................................112 Outrigger Monitoring System (OMS) (Optional— Standard in North America)......................................................................................................................................................................................113 Engaging the Mid-Extend Lock Pin.............................................................................................................................................................................................................................113 Stowing the Outriggers.......................................................................................................................................................................................................................................114 Stowing the Mid-Extend Lock Pin..............................................................................................................................................................................................................................114 Swinging the Boom............................................................................................................................................................................................................................................114 Elevating and Lowering the Boom..............................................................................................................................................................................................................................114 Elevating the Boom...........................................................................................................................................................................................................................................114 Lowering the Boom............................................................................................................................................................................................................................................115 Telescoping the Boom.........................................................................................................................................................................................................................................115 Extending the Boom...........................................................................................................................................................................................................................................115 Retracting the Boom..........................................................................................................................................................................................................................................115 Lowering and Raising the Hoist Cable.........................................................................................................................................................................................................................115 Lowering the Cable...........................................................................................................................................................................................................................................115 Raising the Cable............................................................................................................................................................................................................................................115 Hoist Speed Range Selection..................................................................................................................................................................................................................................115 Raising and Lowering the Hydraulic Boom Extension................................................................................................................................................................................................................115 Raising the Hydraulic Boom Extension.........................................................................................................................................................................................................................116 Lowering the Hydraulic Boom Extension........................................................................................................................................................................................................................116 Operational Aids.................................................................................................................................................................................................................................................116 Rated Capacity Limiter (RCL) System..........................................................................................................................................................................................................................117 Control Lever Lockout System.................................................................................................................................................................................................................................117 Stowing and Parking..................................................................................................................................................................................................................................................117 Unattended Crane.....................................................................................................................................................................................................................................................118 SECTION 4........................................................................................................................................................................................................................................................................119 Set-up and Installation......................................................................................................................................................................................................................................................119 General..................................................................................................................................................................................................................................................................119 Installing Cable on the Hoist............................................................................................................................................................................................................................................119 Cable Reeving............................................................................................................................................................................................................................................................120 Boom Cable Reeving...................................................................................................................................................................................................................................................121 Dead-End Rigging/Wedge Sockets...........................................................................................................................................................................................................................................121 Installing Wedge and Socket..........................................................................................................................................................................................................................................121 Counterweight Removal And Installation...................................................................................................................................................................................................................................128 Counterweight Stand Installation.....................................................................................................................................................................................................................................128 Standard and Heavy Counterweight and Auxiliary Hoist Structure.......................................................................................................................................................................................................128 Removal..........................................................................................................................................................................................................................................................128 Installation.....................................................................................................................................................................................................................................................131 Counterweight Stand Removal..........................................................................................................................................................................................................................................132 Outrigger Box Removal and Installation...................................................................................................................................................................................................................................133 Bleed Valve Operation................................................................................................................................................................................................................................................133 Procedure............................................................................................................................................................................................................................................................133 Removal..............................................................................................................................................................................................................................................................133 Installation.........................................................................................................................................................................................................................................................134 Anti Two Block (A2B) Switch..............................................................................................................................................................................................................................................135 Lock.................................................................................................................................................................................................................................................................135 Unlock...............................................................................................................................................................................................................................................................135 Removing and Installing the Swingaway Boom Extension.....................................................................................................................................................................................................................136 Removal..............................................................................................................................................................................................................................................................136 Installation.........................................................................................................................................................................................................................................................137 Connecting and Disconnecting the Hydraulic Boom Extension................................................................................................................................................................................................................142 Connecting...........................................................................................................................................................................................................................................................142 Establish a Hydraulic Connection Between the Boom Extension and the Main Boom....................................................................................................................................................................................142 Establish an Electrical Connection Between the Lattice Extension and the Main Boom...............................................................................................................................................................................142 Establish an Electrical Connection Between the Boom Extension and Anti-Two Block Switch..........................................................................................................................................................................143 Disconnecting........................................................................................................................................................................................................................................................143 Disconnect the Electrical Connection Between the Boom Extension and the Main Boom................................................................................................................................................................................143 Disconnect the Hydraulic Connection Between the Boom Extension and the Main Boom.................................................................................................................................................................................143 Swingaway Mounting Adjustment........................................................................................................................................................................................................................................143 Boom Extension—with Inserts..........................................................................................................................................................................................................................................143 Identification...................................................................................................................................................................................................................................................143 Serial Numbers On the 26 ft (8m) Inserts.........................................................................................................................................................................................................................144 Slinging Points..................................................................................................................................................................................................................................................144 Assembly of Boom Extensions..........................................................................................................................................................................................................................................145 Installing the 85 ft/112 ft Boom Extension...........................................................................................................................................................................................................................145 Removing the 85 ft/112 ft Boom Extension.........................................................................................................................................................................................................................146 Installing/Removing 26 ft Inserts....................................................................................................................................................................................................................................146 Installing 26 ft Inserts.........................................................................................................................................................................................................................................146 Removing 26 ft Inserts...........................................................................................................................................................................................................................................146 Hydraulic Connection on the Boom Inserts.............................................................................................................................................................................................................................147 Connections on the 26 ft (8 m) Sections..........................................................................................................................................................................................................................147 Electrical Connection on the Boom Inserts............................................................................................................................................................................................................................147 Connections On the 26 ft (8 m) Sections..........................................................................................................................................................................................................................147 Establishing Electrical Connections..............................................................................................................................................................................................................................148 For the 85 ft (26 m) Boom Extension..........................................................................................................................................................................................................................148 For the 112 ft (34 m) boom extension.........................................................................................................................................................................................................................148 Folding Out/In the Deflection Sheaves on the 26 ft (8 m) Sections....................................................................................................................................................................................................148 Folding Out Deflection Sheave....................................................................................................................................................................................................................................148 Folding In Deflection Sheave.....................................................................................................................................................................................................................................148 Positioning/Removing the Hoist Cable.................................................................................................................................................................................................................................148 Positioning the Hoist Cable......................................................................................................................................................................................................................................148 Removing the Hoist Cable.........................................................................................................................................................................................................................................148 Setting the Folding Swingaway Extension Offset.......................................................................................................................................................................................................................148 SECTION 5........................................................................................................................................................................................................................................................................151 Lubrication..................................................................................................................................................................................................................................................................151 General..................................................................................................................................................................................................................................................................151 Lubricants and Lubrication Intervals.....................................................................................................................................................................................................................................151 Standard Lubricants..................................................................................................................................................................................................................................................152 Arctic Lubricants and Conditions.....................................................................................................................................................................................................................................153 Temperatures Below -9°C (15°F)...................................................................................................................................................................................................................................153 Cold Weather Package and Lubricants..............................................................................................................................................................................................................................153 Surface Protection for Cylinder Rods.....................................................................................................................................................................................................................................155 Wire Rope Lubrication....................................................................................................................................................................................................................................................156 Lubrication Points.......................................................................................................................................................................................................................................................157 CraneLUBE............................................................................................................................................................................................................................................................157 Cummins Oil Registration List........................................................................................................................................................................................................................................157 Safety...............................................................................................................................................................................................................................................................157 Steering and Suspension..............................................................................................................................................................................................................................................158 Axles................................................................................................................................................................................................................................................................160 Drive Train..........................................................................................................................................................................................................................................................162 Drive Train (continued)..............................................................................................................................................................................................................................................164 Turntable............................................................................................................................................................................................................................................................166 Cab Tilt.............................................................................................................................................................................................................................................................168 Outriggers...........................................................................................................................................................................................................................................................170 Boom.................................................................................................................................................................................................................................................................172 Boom (continued).....................................................................................................................................................................................................................................................174 Boom (continued).....................................................................................................................................................................................................................................................176 Hoist................................................................................................................................................................................................................................................................178 Hydraulic............................................................................................................................................................................................................................................................180 Instructions for Accessing Lubrication Points on Boom................................................................................................................................................................................................................182 Carwell® Rust Inhibitor..................................................................................................................................................................................................................................................183 Protecting Cranes From Rusting.......................................................................................................................................................................................................................................183 Cleaning Procedures..................................................................................................................................................................................................................................................183 Inspection and Repair................................................................................................................................................................................................................................................184 Application..........................................................................................................................................................................................................................................................184 Areas of Application.................................................................................................................................................................................................................................................184 SECTION 6........................................................................................................................................................................................................................................................................189 Maintenance Checklist........................................................................................................................................................................................................................................................189 General..................................................................................................................................................................................................................................................................189 Instructions.............................................................................................................................................................................................................................................................189 Daily or 10 Hour Check List..........................................................................................................................................................................................................................................189 Weekly or 50 Hour Check List.........................................................................................................................................................................................................................................190
Need help? Contact: [email protected]
PLEASE NOTE:
- This is the SAME MANUAL used by the dealerships to diagnose your vehicle
- No waiting for couriers / posts as this is a PDF manual and you can download it within 2 minutes time once you make the payment.
- Your payment is all safe and the delivery of the manual is INSTANT – You will be taken to the DOWNLOAD PAGE.
- So have no hesitations whatsoever and write to us about any queries you may have : heydownloadss @gmail.com
S.V
