Grove Crane RT9130E-2 Service Manual 345-04 – PDF DOWNLOAD

Description

Grove Crane RT9130E-2 Service Manual 345-04 – PDF DOWNLOAD

FILE DETAILS:

Grove Crane RT9130E-2 Service Manual 345-04 – PDF DOWNLOAD

Language : English
Pages : 312
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Grove Crane RT9130E-2 Service Manual 345-04 – PDF DOWNLOAD

DESCRIPTION:

• This Manual provides information for the maintenance of the Model RT9130E Series Grove Crane.
• The lift capacities are listed on the Load Chart stored in the cab.
• The crane incorporates an all welded parallel box construction steel frame, using planetary
  drive axles to provide four-wheel drive. Axle steering is accomplished utilizing hydraulic steer
  cylinders. The engine is mounted at the rear of the crane carrier and provides motive power through
  a six speed forward and a three speed reverse transmission. Hydraulic, double box, sliding beam
  outriggers are removable.
• The carrier frame incorporates an integral fifth wheel, to which the rear axle is mounted, to
  provide axle oscillation.
• Axle oscillation lockout is automatic when the superstructure rotates from the travel position.
• The superstructure is capable of 360 degree rotation in either direction. All crane functions are
  controlled from the fully- enclosed cab mounted on the superstructure. The crane is equipped with a
  five-section, full power, sequenced and synchronized boom. Additional reach is obtained by
  utilizing an optional swingaway boom extension. Lifting is provided
  by a main hoist and an optional auxiliary hoist.

TABLE OF CONTENTS:

Grove Crane RT9130E-2 Service Manual 345-04 – PDF DOWNLOAD

SECTION 1 INTRODUCTION
SECTION 2 HYDRAULIC SYSTEM
SECTION 3 ELECTRICAL SYSTEM
SECTION 4 BOOM
SECTION 5 HOIST AND COUNTERWEIGHT
SECTION 6 SWING SYSTEM
SECTION 7 POWER TRAIN
SECTION 8 UNDERCARRIAGE
SECTION 9 LUBRICATION

SECTION 1 Introduction
Description 1-1
List Of Specifications 1-2
General 1-2
Dimensions 1-2
Capacities 1-2
Torque Converter 1-2
Transmission 1-2
Engine 1-2
Axles 1-2
Brakes 1-3
Wheels And Tires 1-3
Swing Gearbox 1-3
Boom 1-3
Swivel Assembly 1-3
Hydraulic Pumps 1-3
Hoists 1-3
Component Location 1-7
General Maintenance 1-10
Cleanliness 1-10
After Cleaning 1-10
Removal and Installation 1-10
Disassembly and Assembly 1-10
Pressing Parts 1-11
Locking Devices 1-11
Wires and Cables 1-11
Shims 1-11
Hoses and Tubes 1-11
Bearings 1-12
Gaskets 1-12
Batteries 1-12
Hydraulic Systems 1-13
Hydraulic Fittings 1-15
Electrical System 1-17
Fatigue of Welded Structures 1-17
Loctite 1-17
Fasteners and Torque Values 1-18
Weld Studs 1-21
Wire Rope 1-22
General 1-22
Environmental Conditions 1-22
Dynamic Shock Loads 1-22
Lubrication 1-22
Precautions and Recommendations During Inspection or Replacement 1-22
Wire Rope Inspection—Running Ropes and Pendant Cables 1-23
Keeping Records 1-23
Frequent Inspection 1-23
Wire Rope Inspection—Boom Extension and Retraction Cables 1-24
Wire Rope Inspection/Replacement—All Wire Rope 1-24
Seizing Wire Rope 1-25
Installing 35×7 Class Wire Rope Wire Rope 1-26
Reference Only
TABLE OF CONTENTS RT9130E-2 OPERATOR’S MANUAL
TOC-2
Procedures for Cutting and Preparing 35×7 Class Wire Rope 1-26
SECTION 2 Hydraulic System
Description 2-2
Maintenance 2-2
Hydraulic Oil Recommendations 2-2
Draining and Flushing 2-5
Removing Air from the Hydraulic System 2-6
Parts Replacement 2-6
Directional Control Valves 2-6
Supply Pressure And Return Circuit 2-8
Description 2-8
Pump Distribution 2-9
Maintenance 2-10
Troubleshooting 2-10
Filter Maintenance 2-12
Oil Cooler 2-15
Description 2-15
Hydraulic Pumps 2-16
Description 2-16
Maintenance 2-16
Pressure Setting Procedures 2-21
Procedure A – For Setting Main Directional Control Valve Reliefs 2-22
Procedure B – For Checking Pressure Reducing/Sequence Valve Setting 2-24
Procedure C – For Checking Swing Brake Supply Pressure 2-24
Procedure D – For Checking Service Brake and Air Conditioning Circuit
Relief Valve Pressure 2-24
Procedure E – For Checking Service Brake Dual Accumulator Charge
Valve Pressure Limits 2-25
2-25
Procedure F – For Checking Accumulator Pre-Charge Pressure 2-26
Procedure G – For Pre-Charging Accumulator 2-26
Procedure H – For Checking Front Steer Relief Valve Pressure 2-26
Procedure I – For Checking Swing Valve Work Port Relief Pressure 2-27
Procedure J – For Checking Relief Setting for Counterweight Supply
Control Valve 2-27
Procedure K – For Checking Outrigger/Rear Steer Relief Valve Pressure 2-29
Procedure L – For Setting Hoist Motor Control Valve 2-29
Procedure M – For Checking Oil Cooler Circuit Relief Valve Pressure 2-30
Procedure N – For Checking Charge Air Cooler Circuit Relief Valve Pressure 2-30
Valves 2-31
General 2-31
Directional Control Valves 2-34
Description 2-34
Maintenance 2-34
Swing Series Parallel Selector Valve 2-39
Description 2-39
Maintenance 2-39
Pressure Reducing Sequence Valve With Solenoid Controls Manifold 2-40
Description 2-40
Maintenance 2-40
Swing Brake Release Valve-Function Check 2-40
Crane Function Valve-Function Check 2-40
Steering Control Valve-Dual Displacement 2-42
Description 2-42
Reference Only
Grove TOC-3
RT9130E-2 OPERATOR’S MANUAL TABLE OF CONTENTS
T
OC
Maintenance 2-42
Dual Motor control Valve 2-43
Description 2-43
Maintenance 2-43
Hydraulic Remote Control Valve 2-44
Single Axis Control Valves 2-44
Dual Axis Control Valves (Optional) 2-44
Maintenance 2-44
Swing Power Brake Valve 2-46
Description 2-46
Maintenance 2-46
Double Pilot Operated Check Valve 2-47
Description 2-47
Maintenance 2-47
Tandem Brake Valve w/ Treadle Pedal 2-48
Description 2-48
Maintenance 2-48
Dual Accumulator Charge Valve 2-49
Description 2-49
Maintenance 2-49
Service Brake Hydraulic Accumulator 2-50
Description 2-50
Maintenance 2-50
Load Sense Hydraulic Accumulator 2-51
Description 2-51
Maintenance 2-51
Holding Valves 2-52
Description 2-52
Maintenance 2-52
Shuttle Valve 2-53
Description 2-53
Maintenance 2-53
Installation 2-53
Solenoid Valves 2-54
Description 2-54
Maintenance 2-54
Cross Axle Differential Lock Valve 2-56
Description 2-56
Maintenance 2-56
Check Valves 2-57
Description 2-57
Maintenance 2-57
Outrigger/Rear Steer/Outrigger Box Pin Removal Valve 2-58
Description 2-58
Maintenance 2-58
Outrigger Control Manifold 2-60
Description 2-60
Maintenance 2-60
Pilot Operated Check Valve 2-61
Description 2-61
Maintenance 2-61
Pressure Bleed-Off Valve 2-62
Description 2-62
Maintenance 2-62
Axle Oscillation Lockout Valve 2-63
Description 2-63
Maintenance 2-63
Reference Only
TABLE OF CONTENTS RT9130E-2 OPERATOR’S MANUAL
TOC-4
Relief Valve 2-64
Description 2-64
Maintenance 2-64
Cylinders 2-65
General 2-65
Maintenance 2-65
Surface Protection For Cylinder Rods 2-65
Lift Cylinder 2-67
Description 2-67
Maintenance 2-67
Dual Rod Telescope Cylinder 2-71
Description 2-71
Maintenance 2-71
Upper Telescope Cylinder 2-75
Description 2-75
Maintenance 2-75
Axle Oscillation Lockout Cylinder 2-78
Description 2-78
Maintenance 2-78
Steer Cylinder 2-80
Description 2-80
Maintenance 2-80
Outrigger Extension Cylinder 2-84
Description 2-84
Maintenance 2-84
Outrigger Stabilizer Cylinder 2-87
Description 2-87
Maintenance 2-87
Tilt Cylinder 2-91
Description 2-91
Maintenance 2-91
Power Pin Cylinder 2-94
Description 2-94
Maintenance 2-94
Park Brake Cylinder 2-97
Description 2-97
SECTION 3 Electrical System
Description 3-1
General 3-1
Alternator 3-1
Batteries 3-2
Fuse Panel 3-2
Relays 3-3
Maintenance 3-5
General 3-5
General Troubleshooting 3-5
Troubleshooting Engine Starting Problems 3-5
Troubleshooting Engine Charging Problems 3-6
Troubleshooting Accessories 3-6
Troubleshooting Swivel-Caused Electrical Problems 3-6
Connector Troubleshooting 3-6
Indicator Lights 3-8
Troubleshooting Crane Components and Accessories 3-9
Alternator Replacement 3-9
Reference Only
Grove TOC-5
RT9130E-2 OPERATOR’S MANUAL TABLE OF CONTENTS
T
OC
Starter Replacement 3-9
Battery Replacement 3-10
Relay Panel Component Replacement 3-10
Gauge Cluster Replacement 3-10
Rocker Switch Replacement 3-11
Ignition Switch Replacement 3-12
Turn Signal Lever and Transmission Shift Lever Replacement 3-13
Windshield Wiper Assembly Replacement 3-15
Windshield Washer Assembly Replacement 3-16
Skylight Wiper Assembly Replacement 3-16
Tools For Troubleshooting 3-17
SECTION 4 Boom
Description 4-1
Lattice Extension 4-1
Optional Lattice Extension 4-1
Optional Lattice Extension Inserts 4-1
Boom Control Switches 4-1
Theory Of Operation 4-2
Boom Extension 4-2
Boom Retraction 4-2
LMI System (with Boom Control System) 4-2
General 4-2
Telescoping Control System Description 4-2
Extension Sequence For the Main Boom 4-4
Extension Sequence for the Main Boom with Boom Extensions or Offset Jibs 4-4
Electronic Control System 4-6
Boom Maintenance 4-7
Removal 4-7
Boom Disassembly 4-8
Boom Nose Sheaves 4-15
Boom Assembly 4-16
Installation 4-20
Functional Check 4-21
Inspection 4-21
Boom Alignment and Servicing 4-21
Cam Operated Check Valve Adjustment 4-22
Guide Block Adjustment 4-22
Boom Extension and Retraction Cables 4-22
Maintenance 4-22
Telescope Circuit 4-24
Description 4-24
Theory Of Operation 4-24
Maintenance 4-24
Hose Reel 4-27
Description 4-27
Maintenance 4-27
Lift Circuit 4-31
Description 4-31
Theory Of Operation 4-31
Maintenance 4-31
Boom Removal System 4-38
Description 4-38
Maintenance 4-38
Bi-Fold Swingaway Boom Extension 4-40
Reference Only
TABLE OF CONTENTS RT9130E-2 OPERATOR’S MANUAL
TOC-6
Description 4-40
Identification 4-40
Hookblock 4-41
Description 4-41
Maintenance 4-41
SECTION 5 Hoist and Counterweight
Description 5-1
Theory Of Operation 5-1
Maintenance 5-2
Warm-up Procedure 5-2
Functional Check 5-7
Preventive Maintenance 5-7
Hoist to Boom Alignment 5-8
Preparation 5-8
Tools Required 5-8
Procedure 5-8
Motor And Brake 5-10
Description 5-10
Maintenance 5-10
Idler Drum and Cable Follower 5-11
Description 5-11
Maintenance 5-11
Third Wrap Indicator 5-14
Description 5-14
Maintenance 5-14
Hoist Drum Rotation Indicator System 5-16
Description 5-16
Maintenance 5-16
Counterweight Removal and Installation 5-18
Counterweight Stand Installation 5-18
Standard and Heavy Counterweight and Auxiliary Hoist Structure 5-18
Counterweight Stand Removal 5-22
SECTION 6 Swing System
Description 6-1
Theory Of Operation 6-2
Swing Drive 6-2
Swing Brake 6-2
Maintenance 6-4
Troubleshooting 6-4
Swing Box Assemblies 6-8
Description 6-8
Swing Motor Maintenance 6-8
Swing Brake Assembly Maintenance 6-9
Swing Gearbox Maintenance 6-9
Swing Bearing 6-11
Description 6-11
Maintenance 6-11
Swivels 6-16
Description 6-16
Hydraulic Swivel 6-18
Two-Port Water Swivel 6-19
Electrical Swivel 6-20
Reference Only
Grove TOC-7
RT9130E-2 OPERATOR’S MANUAL TABLE OF CONTENTS
T
OC
Swing Lock Pin 6-23
Description 6-23
Maintenance 6-23
360° Swing Lock Control—Positive Lock Type (Optional) 6-23
Description 6-23
Maintenance 6-23
SECTION 7 Power Train
Description 7-1
Maintenance 7-1
Engine Removal 7-1
Engine Installation 7-3
Engine Drive Belts 7-4
Electronic Control System 7-5
Engine Control System Switches and Indicator Lamps 7-5
Fuel System 7-5
Description 7-5
Maintenance 7-6
Air Intake and Exhaust System 7-9
Description 7-9
Maintenance 7-9
Charge-Air Cooler System 7-15
Muffler 7-16
Removal 7-16
Installation 7-16
Water Cooling System 7-19
Description 7-19
Maintenance 7-19
Drive Train 7-25
Description 7-25
Maintenance 7-25
Torque Converter 7-26
Description 7-26
Theory of Operation 7-26
Maintenance 7-27
Transmission 7-32
Description 7-32
Maintenance 7-32
SECTION 8 Undercarriage
Axles 8-1
Description 8-1
Maintenance 8-2
Removal 8-2
Cleaning 8-2
Installation 8-2
Wheel Alignment Check Procedure 8-2
Rear Wheels Not Centered Switch Adjustment Procedure 8-3
Wheels and Tires 8-4
Description 8-4
Maintenance 8-4
Steering Systems 8-5
Description 8-5
Theory of Operation 8-5
Reference Only
TABLE OF CONTENTS RT9130E-2 OPERATOR’S MANUAL
TOC-8
Maintenance 8-5
Hydraulic Pumps 8-8
Front Steering Control Valve 8-8
Integrated Outrigger/Rear Steer Control Valve 8-8
Steer Cylinders 8-9
Rear Axle Oscillation Lockout System 8-9
Axle Oscillation Lockout Cylinders 8-11
Axle Oscillation Lockout Valve 8-11
Brake System 8-12
Description 8-12
Theory of Operation 8-12
Maintenance 8-13
Service Brakes 8-14
Parking Brake Actuator 8-20
Parking Brake 8-20
Park Brake Solenoid Valve 8-22
Outrigger Circuit 8-23
Description 8-23
Theory Of Operation 8-23
Maintenance 8-24
SECTION 9 Lubrication
General 9-1
Lubrication Intervals 9-1
Standard Lubricants 9-2
Arctic Conditions 9-3
Below 0°F (-18°C) 9-3
Down to -40°F (-40°C) 9-3
Surface Protection for Cylinder Rods 9-4
Wire Rope Lubrication 9-4
Lubrication Points 9-5
CraneLUBE 9-5
Safety 9-5
Steering and Suspension 9-6
Axles 9-8
Drive Train 9-10
Drive Train (continued) 9-12
Turntable 9-14
Cab Tilt 9-16
Outriggers 9-18
Boom 9-20
Boom (continued) 9-22
Boom (continued) 9-24
Hoist 9-26
Hydraulic 9-28
Instructions for Accessing Lubrication Points on Boom 9-30
Carwell® Rust Inhibitor

Customer Support: [email protected]

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.V