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Grove Crane RT9130E Operator Manual – PDF DOWNLOAD
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Description
Grove Crane RT9130E Operator Manual – PDF DOWNLOAD
FILE DETAILS:
Grove Crane RT9130E Operator Manual – PDF DOWNLOAD
Language : English
Pages : 150
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Grove Crane RT9130E Operator Manual – PDF DOWNLOAD
GENERAL:
- This Handbook provides important information for the operator of the Model RT9000E Series Grove
Crane. - The rough terrain crane incorporates an all welded steel frame, using planetary drive axles to
provide four-wheel drive. Axle steering is accomplished utilizing hydraulic steer cylinders. The
engine is mounted at the rear of the crane and provides motive power through a six speed forward
and reverse transmission. Hydraulic, double box, sliding beam outriggers are removable. - The carrier frame incorporates an integral fifth wheel, to which the rear axle is mounted, to
provide axle oscillation. Axle oscillation lockout is automatic when the superstructure rotates
from the travel position. - The superstructure is capable of 360° rotation in either direction. All crane functions are
controlled from the fully- enclosed cab mounted on the superstructure. The crane is equipped with a
five-section, full power, sequenced and synchronized boom. Additional reach is obtained by
utilizing an optional swingaway boom extension. Lifting is provided by a main and auxiliary hoist. - It is impossible to compile a list of safety precautions covering all situations. However, there
are basic principles that must be followed during your daily routine. Safety is your primary
responsibility, since any piece of equipment is only as safe as the person at the controls. - Read and follow the information located in Model Specific Information near the end of this section.
- This information has been provided to assist in promoting a safe working atmosphere for yourself
and those around you. It is not meant to cover every conceivable circumstance which could arise. It
is intended to present basic safety precautions that should be followed in daily operation. - Because you are the only part of the crane that can think and reason, your responsibility is not
lessened by the addition of operational aids or warning devices. Indeed, you must guard against
acquiring a false sense of security when using them. They are there to assist, not direct the
operation. Operational aids or warning devices can be mechanical, electrical, electronic, or a
combination thereof. They are subject to failure or misuse and should not be relied upon in place
of good operating practices. - You are the only one who can be relied upon to assure the safety of yourself and those around you.
Be a professional and follow the rules of safety. - Remember, failure to follow just one safety precaution could cause an accident that results in
death or serious injury to personnel or damage to equipment. You are responsible for
the safety of yourself and those around you.
TABLE OF CONTENTS:
Grove Crane RT9130E Operator Manual – PDF DOWNLOAD
See end of this Manual for Alphabetical Index..................................................................... 5 Introduction...................................................................................................... 11 General....................................................................................................... 11 New Owner................................................................................................. 11 Noise/Vibration Test Results.................................................................................. 11 Noise Level Test Results Are As Follows:.................................................................. 11 Vibration Level Test Results Are As Follows:.............................................................. 11 Serial Number Location (Figure 1-1)........................................................................... 12 Safety Information................................................................................................ 17 Safety Messages............................................................................................... 17 General................................................................................................... 17 Safety Alert Symbol....................................................................................... 18 Signal Words.............................................................................................. 18 General....................................................................................................... 18 Accidents..................................................................................................... 18 Operator’s Information........................................................................................ 18 Operator’s Qualifications..................................................................................... 19 Operational Aids.............................................................................................. 19 Load Moment Indication (LMI) Systems (If Equipped)........................................................ 20 Anti-Two-Blocking Device.................................................................................. 20 Work Area Definition System (WADS) (If Equipped).......................................................... 21 Crane Stability/Structural Strength........................................................................... 21 Load Charts............................................................................................... 22 Work Site................................................................................................. 22 Wind Forces............................................................................................... 22 Lifting Operations........................................................................................ 23 Counterweight............................................................................................. 24 Outrigger Lift Off........................................................................................ 24 Multiple Crane Lifts...................................................................................... 24 Electrocution Hazard.......................................................................................... 24 Set-Up and Operation...................................................................................... 25 Electrocution Hazard Devices.............................................................................. 26 Electrical Contact........................................................................................ 27 Special Operating Conditions and Equipment................................................................ 27 Personnel Handling............................................................................................ 27 Environmental Protection...................................................................................... 28 Maintenance................................................................................................... 28 Service and Repairs....................................................................................... 29 Lubrication............................................................................................... 29 Tires..................................................................................................... 30 Wire Rope................................................................................................. 30 Sheaves................................................................................................... 31 Batteries................................................................................................. 32 Engine.................................................................................................... 32 Transporting the Crane........................................................................................ 32 Travel Operation.............................................................................................. 32 Work Practices................................................................................................ 33 Personal Considerations................................................................................... 33 Crane Access.............................................................................................. 33 Job Preparation........................................................................................... 34 Working................................................................................................... 34 Lifting................................................................................................... 35 Hand Signals.............................................................................................. 36 Boom Extension................................................................................................ 38 Parking and Securing.......................................................................................... 38 Shut-Down..................................................................................................... 38 Cold Weather Operation........................................................................................ 38 Temperature Effects on Hook Blocks............................................................................ 39 Temperature Effects on Hydraulic Cylinders.................................................................... 39 Overload Inspection........................................................................................... 41 Boom Inspection........................................................................................... 42 Superstructure Inspection................................................................................. 44 Carrier Inspection........................................................................................ 46 Operating Controls And Procedures................................................................................. 49 Controls And Indicators....................................................................................... 50 Defroster Switch.......................................................................................... 50 Hand Throttle Control..................................................................................... 50 Ignition Switch........................................................................................... 50 Voltmeter................................................................................................. 50 Transmission Oil Temperature Gauge........................................................................ 50 Heat Control Knob......................................................................................... 51 Fan Control Switch........................................................................................ 51 Park Brake Control Switch................................................................................. 51 Air Conditioner Control Switch (Optional)................................................................. 56 Swing Brake Control Switch................................................................................ 56 Axle Differential Lock Control Switch (Optional).......................................................... 56 Swing Speed Control Switch................................................................................ 56 Drive Axle Selector Switch................................................................................ 56 Cab Tilt Switch........................................................................................... 56 Outrigger Control Switches................................................................................ 56 Work Light Switch......................................................................................... 56 Headlights Switch......................................................................................... 56 Boom Lights Switch (Optional)............................................................................. 57 Hazard Lights Switch...................................................................................... 57 Hose Reel Brake On Indicator.............................................................................. 57 Fuel Gauge................................................................................................ 57 Engine Diagnostics Switches............................................................................... 57 Test Mode Switch...................................................................................... 57 Idle Switch........................................................................................... 57 Engine Coolant Temperature Gauge.......................................................................... 57 Tachometer................................................................................................ 57 Crane Function Power Switch............................................................................... 57 Outriggers Extend/Retract Switch.......................................................................... 57 Load Moment Indicating (LMI) and Work Area Definition System Control Panel................................ 57 Boom Telescope Mode Switch................................................................................ 58 Boom Telescope Section Select Switch...................................................................... 58 Rear Steer Control Switch................................................................................. 58 Auxiliary Hoist Speed Selector Switch..................................................................... 58 Swing Control Lever....................................................................................... 58 Turn Signal Lever and Windshield Wiper/ Washer Controls................................................... 58 Bubble Level Indicator.................................................................................... 58 Cab Circulating Fan....................................................................................... 58 Swing Brake Pedal......................................................................................... 58 Telescope Control Foot Pedal.............................................................................. 59 Windshield Wiper.......................................................................................... 59 Defroster Fan............................................................................................. 59 Service Brake Foot Pedal.................................................................................. 59 Spotlight (Optional)...................................................................................... 59 Foot Throttle Pedal....................................................................................... 59 Transmission Shift Lever.................................................................................. 59 Fuse Panel................................................................................................ 59 Swing Lock Pin Control Handle............................................................................. 59 Hoist Rotation Indicators................................................................................. 59 Main Hoist Control Lever.................................................................................. 60 360 Degree Swing Lock Control (Positive Lock Type)........................................................ 60 Main Hoist Speed Selector Switch.......................................................................... 60 Data Link and Service Connector........................................................................... 60 Luffing Jib Raise/Lower Switch............................................................................ 60 Luffing Jib On/Off Switch................................................................................. 60 Seat Switch (not directly shown).......................................................................... 60 Cab Dome Light............................................................................................ 60 Fire Extinguisher......................................................................................... 60 Boom Lift Control Lever................................................................................... 60 12 VDC Accessory Outlet................................................................................... 60 Auxiliary Hoist Control Lever............................................................................. 60 Horn...................................................................................................... 60 Right Turn Signal Indicator............................................................................... 61 Left Turn Signal Indicator................................................................................ 61 Rear Wheels Not Centered Indicator........................................................................ 61 Hoist 3rd Wrap Indicator (Option w/CE).................................................................... 61 Engine Stop Indicator..................................................................................... 61 Engine Warning Indicator.................................................................................. 61 Engine Service Indicator.................................................................................. 61 Wait To Start Indicator................................................................................... 61 Low Brake Pressure Indicator.............................................................................. 61 Transmission Service Indicator............................................................................ 61 Water In Fuel Indicator................................................................................... 61 Boom Not Sync Indicator................................................................................... 61 Throttle Mode Switch...................................................................................... 61 Armrest Switch (not directly shown)....................................................................... 61 Boom Telescope Mode A/B Select Switch..................................................................... 62 Low Steer Pressure Indicator (w/CE)....................................................................... 62 Electrical System Diagnostic Indicator.................................................................... 62 -29°C Indicator (CE and Russian option)................................................................... 62 Main Hoist/Lift Dual Axis Controller (w/CE, not shown).................................................... 62 Auxiliary Hoist and Swing Dual Axis Controller (w/CE, not shown).......................................... 62 Strobe Light or Beacon (Not Shown)........................................................................ 62 Skylight Wiper (not shown)................................................................................ 62 Hourmeter (not shown)..................................................................................... 62 Backup Alarm (not shown).................................................................................. 63 LMI Lockout (All Units) and LMI Lockout Alarm (CE Units) (not shown)...................................... 63 Buzzer (not shown)........................................................................................ 63 Carrier Control Module Diagnostic Connector............................................................... 63 Pump Disconnect Cable (not shown)......................................................................... 63 Anemometer (not shown).................................................................................... 63 Emergency Exit............................................................................................ 63 Retarder (option, not shown).............................................................................. 63 Telescope Cylinder Charge System.......................................................................... 63 Overview Of Boom Retraction Resulting From Thermal Contraction........................................ 63 The Telescope Cylinder Charge System.................................................................. 63 Operating Procedures.......................................................................................... 65 New Crane Conditioning.................................................................................... 65 Pre-Starting Checks....................................................................................... 65 Fuel Supply........................................................................................... 65 Engine Oil............................................................................................ 65 Engine Coolant........................................................................................ 65 Batteries............................................................................................. 65 Signal and Running Lights............................................................................. 65 Foot and Parking Brakes............................................................................... 65 Daily Lubrication..................................................................................... 65 Hydraulic Reservoir and Filter........................................................................ 65 Tires................................................................................................. 65 Wire Rope............................................................................................. 65 Hook Block............................................................................................ 65 Boom.................................................................................................. 65 Air Cleaner........................................................................................... 65 Access Hole Covers (CE Units)......................................................................... 65 Cold Weather Operation.................................................................................... 65 Operation Below -40°C................................................................................. 66 Operation Below -40°F................................................................................. 66 Battery Disconnect.................................................................................... 66 Engine Operation.......................................................................................... 66 Starting Procedure.................................................................................... 66 Warm Engine....................................................................................... 66 Cold Engine....................................................................................... 67 Idling The Engine................................................................................. 67 Racing The Engine................................................................................. 67 Shutdown Procedure.................................................................................... 67 Crane Travel Operation.................................................................................... 67 Traveling - General................................................................................... 67 Traveling With Boom Extension And/Or Insert Erected................................................... 68 11 m (36.1 ft)/18 m (59.1 ft) Extension........................................................... 68 18 m (59.1 ft) Extension Plus 8 m (26 ft)/ 16 m (52 ft) Inserts................................... 68 Extended Travel....................................................................................... 69 Moving The Crane...................................................................................... 69 Steering.............................................................................................. 69 Front Wheel Steering.................................................................................. 69 Rear Wheel Steering................................................................................... 69 Four Wheel Steering................................................................................... 69 Crabbing.............................................................................................. 70 Secondary Steering (CE Units)......................................................................... 70 Traveling - Forward................................................................................... 70 Traveling - Reverse................................................................................... 70 Four-Wheel Drive Operation............................................................................ 70 Traveling with Elevated Boom.............................................................................. 70 Travel On Slopes.......................................................................................... 71 Proper Operation Of Differential Lock................................................................. 71 General........................................................................................... 72 Operation......................................................................................... 72 Proper Operation Of Axle Oscillation Lockouts......................................................... 72 General Crane Operation................................................................................... 73 Pump Drive............................................................................................ 73 Setting The Park Brake When Crane Is On Outriggers.................................................... 73 Control Lever Operation............................................................................... 73 Preload Check......................................................................................... 73 Proper Leveling of the Crane.......................................................................... 73 Bubble Level Adjustment............................................................................... 73 Using Your Load Chart..................................................................................... 74 Crane Functions........................................................................................... 75 Setting The Outriggers................................................................................ 75 Engaging The Mid-Extend Lock Pin.................................................................. 75 Stowing The Outriggers................................................................................ 76 Stowing The Mid-Extend Lock Pin................................................................... 76 Swinging The Boom (Single Axis Controller Option)..................................................... 76 Elevating The Boom (Single Axis Controller Option).................................................... 76 Lowering The Boom (Single Axis Controller Option)..................................................... 77 Extending the Boom (Single Axis Controller Option)................................................ 77 Retracting the Boom (Single Axis Controller Option)............................................... 77 Lowering And Raising The Hoist Cable (Single Axis Controller Option).................................. 77 Lowering The Cable................................................................................ 77 Raising The Cable................................................................................. 77 Hoist Speed Range Selection (Single Axis Controller Option)........................................... 77 Swinging the Boom (Dual Axis Controller Option)....................................................... 78 Elevating the Boom (Dual Axis Controller Option)...................................................... 78 Lowering the Boom (Dual Axis Controller Option)....................................................... 78 Extending the Boom (Dual Axis Controller Option).................................................. 78 Retracting the Boom (Dual Axis Controller Option)................................................. 79 Lowering And Raising The Hoist Cable (Dual Axis Controller Option).................................... 79 Lowering The Cable................................................................................ 79 Raising The Cable................................................................................. 79 Hoist Speed Range Selection (Dual Axis Controller Option)............................................. 79 Raising and Lowering the Hydraulic Boom Extension..................................................... 80 Raising the Hydraulic Boom Extension.............................................................. 80 Lowering the Hydraulic Boom Extension............................................................. 80 Operational Aids...................................................................................... 81 Load Moment Indicator (LMI) System.................................................................... 81 LMI Boom Alarm (CE Units)......................................................................... 81 Control Lever Lockout System.......................................................................... 81 Stowing And Parking....................................................................................... 81 Unattended Crane.......................................................................................... 82 Set-up And Installation........................................................................................... 83 General....................................................................................................... 83 Installing Cable On The Hoist................................................................................. 83 Cable Reeving................................................................................................. 84 Dead-End Rigging/Wedge Sockets................................................................................ 85 Installing Wedge and Socket............................................................................... 85 Counterweight Removal And Installation........................................................................ 92 Counterweight Stand Installation.......................................................................... 92 Standard and Heavy Counterweight and Auxiliary Hoist Structure............................................ 92 Removal............................................................................................... 92 Installation.......................................................................................... 95 Counterweight Stand Removal............................................................................... 96 Outrigger Removal and Installation............................................................................ 97 Bleed Valve Operation..................................................................................... 97 Procedure................................................................................................. 97 Removal................................................................................................... 97 Installation.............................................................................................. 98 Removing And Installing The Swingaway Boom Extension.......................................................... 99 Removal................................................................................................... 99 Installation..............................................................................................100 Connecting and Disconnecting the Hydraulic Boom Extension.....................................................105 Connecting................................................................................................105 Establish a Hydraulic Connection Between the Lattice Extension and the Main Boom......................105 Establish an Electrical Connection Between the Lattice Extension and the Main Boom....................105 Establish an Electrical Connection Between the Lattice Extension and Anti-Two Block Switch............105 Disconnecting.............................................................................................105 Disconnect the Electrical Connection Between the Lattice Extension and the Main Boom..................105 Disconnect the Hydraulic Connection Between the Lattice Extension and the Main Boom...................106 Swingaway Mounting Adjustment.............................................................................106 Boom Extension (With Inserts).............................................................................107 Identification........................................................................................107 Serial Numbers On the 8m Sections.....................................................................107 Slinging Points.......................................................................................108 Assembly of Boom Extensions...............................................................................109 Checklists For Rigging Work...............................................................................109 Installing the 26 m/34 m Boom Extension...............................................................109 Requirements......................................................................................109 Removing the 26 m/34 m Boom Extension.................................................................110 Requirements......................................................................................110 Description of Rigging Work...............................................................................110 Installing/Disassembling 8 m Sections.................................................................110 Installing 8 m Sections...............................................................................110 Removing 8 m Sections.................................................................................110 Installing/Removing Two-Stage Swingaway Lattice Extension for Boom Extension..............................111 Installation..........................................................................................111 Removing..............................................................................................111 Hydraulic Connection On the Boom Extension (If Unit Is Equipped With Hydraulic Luffing Boom Extension)....111 Connections On the 8 m Sections.......................................................................111 Electrical Connection On the Boom Extension...............................................................112 Connections On the 8 m Sections.......................................................................112 Establishing Electrical Connections...................................................................112 For the 26 m Boom Extension.......................................................................112 Folding Out/In the Deflection Sheaves On the 8 m Sections.................................................112 Folding Out Deflection Sheave.........................................................................113 Folding In Deflection Sheave..........................................................................113 Positioning/Removing the Hoist Cable......................................................................113 Positioning the Hoist Cable...........................................................................113 Removing the Hoist Cable..............................................................................113 Setting the Folding Swingaway Extension Offset............................................................113 Lubrication.......................................................................................................115 General.......................................................................................................115 Environmental Protection......................................................................................115 Lubrication Intervals.........................................................................................115 Arctic Conditions.............................................................................................116 Arctic Conditions - Below -18°C (0°F).....................................................................116 Arctic Conditions Down To -40°F...........................................................................116 ALL Weather Package and Lubricants....................................................................116 Standard Lubricants Package...........................................................................116 Surface Protection for Cylinder Rods..........................................................................116 Wire Rope Lubrication.........................................................................................117 Lubrication Points............................................................................................118 CraneLUBE.................................................................................................118 Safety....................................................................................................118 Steering and Suspension...................................................................................119 Axles.....................................................................................................121 Drive Train...............................................................................................123 Drive Train (continued)...................................................................................126 Turntable.................................................................................................128 Cab Tilt..................................................................................................130 Outriggers................................................................................................132 Boom......................................................................................................134 Boom (continued)..........................................................................................136 Boom (continued)..........................................................................................138 Hoist.....................................................................................................140 Hydraulic.................................................................................................142 Instructions for Accessing Lubrication Points on Boom.....................................................144 Maintenance Checklist.............................................................................................145 General.......................................................................................................145 Instructions..................................................................................................145 Daily or 10 Hour Check List...............................................................................145 Weekly or 50 Hour Check List..............................................................................146
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PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
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- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.V
