Grove Crane TM500E-2 Superstructure Operator’s Manual PDF

Description

Grove Crane TM500E-2 Superstructure Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

Grove Crane TM500E-2 Superstructure Operator’s Manual – PDF DOWNLOAD

Language : English
Pages : 92
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Grove Crane TM500E-2 Superstructure Operator’s Manual – PDF DOWNLOAD

SECTION 1 Introduction
General 1-1
Noise/vibration Test Results 1-1
Noise Level Test Results Are As Follows: 1-1
Vibration Level Test Results Are As Follows: 1-1
SECTION 2 Safety Information
SECTION 2 Safety Information
Diesel Engine Exhaust 2-1
Battery Posts, Terminals, and Related Accessories 2-1
Safety Messages 2-1
General 2-1
Safety Alert Symbol 2-1
Signal Words 2-1
General 2-1
Operator’s Information 2-2
Operational Aids 2-2
Operator’s Qualifications 2-3
Crane Stability/Structural Strength 2-3
Load Charts 2-5
Work Site 2-5
Lifting Operations 2-5
Counterweight 2-6
Multiple Crane Lifts 2-7
Load Moment Indicating (LMI) Systems 2-7
Two-Blocking 2-7
Electrocution Hazard 2-8
Set-Up and Operation 2-8
Electrocution Hazard Devices 2-9
Electrical Contact 2-9
Special Operating Conditions and Equipment 2-10
Crushing Hazards 2-10
Personnel Handling 2-10
Travel Operation 2-11
Accidents 2-12
Maintenance 2-12
Service and Repair 2-12
Lubrication 2-12
Tires 2-13
Wire Rope 2-13
Batteries 2-14
Engine 2-14
Work Practices 2-14
Crane Access 2-14
Job Preparation 2-15
Working 2-15
Lifting 2-15
Hand Signals 2-16
Transporting The Crane 2-16
Shut-Down 2-17
Boom Extension 2-17
Cold Weather Operation 2-17
Temperature Effects On Hydraulic Cylinders 2-17
SECTION 3 Operating Controls
TABLE OF CONTENTS TM500E-2 SUPERSTRUCTURE OPERATOR’S MANUAL
TOC-2
Superstructure Cab Controls And Indicators 3-1
Tachometer with Hourmeter 3-1
Gauge Cluster 3-1
Voltmeter 3-1
Engine Oil Pressure Gauge 3-1
Water Temperature Gauge 3-1
Fuel Quantity Gauge 3-1
Emergency Stop Switch 3-1
Ignition Switch 3-1
Engine Stop/Module Off Line Indicator 3-1
Engine Warning/Electrical System Diagnostic Indicator 3-2
Engine Wait To Start/Battery Discharge Indicator 3-2
Hydraulic Oil Cooler Temperature/Emergency Stop Indicator 3-2
Swing Brake Engaged Indicator 3-2
Hoist 3rd Wrap Indicator (Optional) 3-2
Boom Lights Switch (Optional) 3-2
Work Lights Switch 3-2
Defroster Fan Switch 3-2
Dimmer Switch 3-3
Right Front Outrigger Beam/Stabilizer Switch 3-3
Left Front Outrigger Beam/Stabilizer Switch 3-3
Left Rear Outrigger/Stabilizer Switch 3-3
Right Rear Outrigger/Stabilizer Switch 3-3
Outrigger Extend/Retract Switch 3-6
Fan Switch 3-6
Heater Switch 3-7
Air Conditioner Switch (Optional) 3-7
Crane Function Power Switch 3-7
Engine Increment/Decrement Switch 3-7
Windshield Wiper/Washer Switch 3-7
Skylight Wiper Switch 3-7
Main Hoist Speed Selector Switch 3-7
Hoist Rotation Indicators (Main and Auxiliary Hoist) 3-7
Boom Lift/Main Hoist Controller 3-7
Swing Horn Button 3-7
Telescope/Auxiliary Hoist/Swing Controller 3-7
Swing Brake Selector Switch 3-8
Auxiliary Hoist Speed Selector Switch 3-8
Throttle Pedal 3-8
Telescope Control Foot Pedal (Optional with Auxiliary Hoist) 3-8
Cab Circulating Fan 3-8
Skylight Wiper 3-8
Fire Extinguisher 3-8
Cab Dome Lights 3-8
12 VDC Accessory Outlet 3-8
Pin Swing Lock Control (Pin Type) 3-8
Electrical Diagnostic Connector 3-9
Cab Control Modules (Not Shown) 3-9
360° Swing Lock Control (Positive Lock Type) (Optional) 3-9
Bubble Level Indicator 3-9
Additional Controls And Indicators 3-9
Outrigger Control Summary 3-9
Outrigger Control Panel 3-9
Outrigger Beam Selector Switch 3-9
Extend/Retract Switch 3-9
Stabilizer Selector Switch 3-9
Emergency Stop Switch 3-9
TOC-3
TM500E-2 SUPERSTRUCTURE OPERATOR’S MANUAL TABLE OF CONTENTS
T
OC
Superstructure Operating Procedures 3-11
New Crane Conditioning 3-11
Pre-Starting Checks 3-11
Cold Weather Operation 3-12
Superstructure Engine Operation 3-12
Crane Travel Operation 3-13
Moving The Crane 3-14
General Crane Operation 3-14
Using Your Load Chart 3-14
Crane Functions 3-15
Operational Aids 3-20
Stowing and Parking 3-21
Crane Shutdown Procedures 3-21
SECTION 4 Set-up And Installation
General 4-1
Installing Cable On The Hoist 4-1
Cable Reeving 4-1
Dead-end Rigging/wedge Sockets 4-5
Installing Wedge And Socket 4-5
Erecting And Stowing The Boom Extension 4-7
General Warnings 4-7
Erecting 4-7
Stowing 4-8
Setting The Offset 4-10
Changing Boom Extension From Telescoping Type To Fixed Type 4-11
Setting The Telescoping Extension Length 4-11
Traveling With 26ft/45ft Boom Extension Erected (95 ft and 102 ft Boom) 4-11
Counterweights 4-12
Description 4-12
Removal 4-12
Installation 4-12
SECTION 5 Lubrication
General 5-1
Arctic Conditions Below -18°C (0°F) 5-1
Arctic Conditions Down To -40°F 5-1
Lubrication Points 5-2
Surface Protection for Cylinder Rods 5-2
Safety 5-2
Carrier Lubrication 5-3
Superstructure Lubrication 5-7
Boom, Boom Extension, and Boom Accessories Lubrication 5-9
Wire Rope Lubrication 5-11
SECTION 6 Maintenance Checklist
General 6-1
Instructions 6-1

S.V 08/24