Grove Crane TMS 250 Series Superstructure Operator’s & Safety Handbook Manual 1995 – PDF DOWNLOAD

Description

Grove Crane TMS 250 Series Superstructure Operator’s & Safety Handbook Manual 1995 – PDF DOWNLOAD

FILE DETAILS:

Grove Crane TMS 250 Series Superstructure Operator’s & Safety Handbook Manual 1995 – PDF DOWNLOAD

Language : English
Pages : 128
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Grove Crane TMS 250 Series Superstructure Operator’s & Safety Handbook Manual 1995 – PDF DOWNLOAD

FOREWORD:

This handbook has been compiled to help you properly operate and maintain your Grove crane.

• Before placing the crane in service, thoroughly familiarize yourself with all sections in this
  handbook. Retain the handbook in a read­ ily accessible location for future reference.
• The Grove crane has been designed for maximum performance with minimum maintenance. With
  proper care, it will provide years of trouble-free service.
• Constant improvement and engineering progress require that we reserve the right to make
  specification and equipment changes without notice.
• Detailed engine operating and routine maintenance procedures are provided in a separate
  service manual supplied with each crane.
• Information in this handbook does not replace federal, state, or local regulations, safety codes, or insurance requirements.

TABLE OF CONTENTS:

Grove Crane TMS 250 Series Superstructure Operator’s & Safety Handbook Manual 1995 – PDF DOWNLOAD

Section 1 GENERAL 1-1
INTRODUCTION 1-1
UST OF SPECIFICATIONS 1-1
GENERAL 1-1
DIMENSIONS 1-2
CAPACITIES 1-2
FIRE EXTINGUISHER 1-2
TRANSMISSION 1-3
AXLES 1·3
FRONTWHEELSANDTIRES 1-3
REAR WHEELS AND TIRE 1-4
BRAKES 1-4
STEERING PUMP 1-4
HYDRAULIC PUMPS 1-4
HYDRAULIC FILTER 1-4
SWING MOTOR 1 5
SWING GEARBOX 1-5
BOOM 1-5
HOISTS 1-5
COUNTERWEIGHT 1-5
OUTRIGGERS 1-5
AIR/HYDRAULIC SWIVEL 1-6
ELECTRIC SWIVEL 1-6
CAB HEATER DEFROSTER 1-6
ELECTRICAL SYSTEM 1-6
Carrier 1-6
Superstructure 1-6
Section 2 – SAFETY PRECAUTIONS 2-1
GENERAL 2-1
OPERATOR’S INFORMATION 2-2
OPERATOR’S QUALIFICATION 2-2
CRANE STABILITY/STRUCTURAL STRENGTH 2-4
LOAD CHARTS 2-6
WORK SITE 2-6
LIFTING OPERATIONS 2-7
COUNTERWEIGHT 2-9
MULTIPLE CRANE LIFTS 2-9
TWO BLOCKING 2-10
LOAD MOMENT INDICATING SYSTEMS 2-12
ELECTROCUTION HAZARD 2-12
SET-UP AND OPERATION 2-14
vii
TABLE OF CONTENTS (continued)
Page
ELECTROCUTION HAZARD DEVICES 2-15
ELECTRICAL CONTACT 2-17
SPECIAL OPERATING CONDITIONS AND
EQUIPMENT 2-17
CRUSHING HAZARDS 2-18
PERSONNEL HANDLING 2-20
TRAVEL OPERATION 2-20
MAINTENANCE 2-22
SERVICE AND REPAIRS 2-22
LUBRICATION 2-23
TIRES 2-24
WIRE ROPE 2-24
BATTERIES 2-27
ENGINE 2-27
WORK PRACTICES 2-28
CRANE ACCESS 2-28
JOB PREPARATION 2-28
WORKING 2-29
LIFTING 2-31
HAND SIGNALS 2-32
TRANSPORTING THE CRANE 2-33
SHUTDOWN 2-34
BOOM EXTENSION/JIB 2-34
COLD WEATHER OPERATION 2-37
Section 3 – DESCRIPTION 3-1
viii
GENERAL – 3-1
MAJOR COMPONENTS AND SYSTEMS 3-1
CAB ASSEMBLY 3-1
HYDRAULIC SYSTEM AND COMPONENTS 3-2
Reservoir 3-2
Hydraulic Oil Cooler 3-2
Pumps 3-2
Directional Control Valves 3-2
Hydraulic Boost Circuit 3-2
TURNTABLE ASSEMBLY AND SWING MECHANISM 3-3
Swing Motor 3-3
Swing Geargbox 3-3
Swing Brake 3-3
BOOM ASSEMBLY 3-3
TABLE OF CONTENTS (continued)
Page
MAIN HOIST 3-4
SWIVELS 3-4
OUTRIGGER SYSTEM 3-4
COUNTER WEIGHT 3-5
OPTIONAL EQUIPMENT 3-5
TIRE INFlATION KIT 3-5
ENGINE BLOCK HEATER 3-5
AUXILIARY HOIST 3-5
BOOM LIGHTS 3-6
SPOTLIGHT 3-6
ELECTRICALSKYLIGHTWIPER 3-6
REVOLVING LIGHT (BEACON) 3-6
FAN 3-6
CAB CONTROLS AND INDICATORS 3-6
ENGINE CONTROLS AND INDICATORS 3-6
High Water Temperature/Low Oil
Pressure Indicator 3-7
Water Temperature Gauge 3-7
Engine Oil Pressure Gauge 3-7
Tachometer 3-7
Voltmeter 3-7
Ignition ON Indicator 3-8
Fuel Quantity Gauge 3-8
Throttle Lock Control 3-8
Foot Throttle Pedal 3-8
lgn ition Switch 3-8
CRANING CONTROLS AND INDICATORS 3-9
Front Stabilizer Overload Indicator 3-9
Swing Control Lever and Panel 3-9
Swing Horn Button 3-9
Telescope Control Lever 3-9
Swing Brake Pedal 3-9
Boom Elevation Control Lever and Pedal 3-1 O
Hoist Rotation Indicator (Optional) 3-10
Auxiliary Hoist Control Lever (Optional) 3-12
Main Hoist Control Lever 3-12
Outrigger Control Panel 3-12
Swing Brake Control Valve 3-12
Bubble Level Indicator 3-12
ix
TABLE OF CONTENTS (continued)
Page
Swing Lock Control Handle ~ 3- 13
ACCESSORY CONTROLS AND INDICATORS 3-13
Cab Circulating Fan 3-13
Instrument Lights Switch 3-13
Windshield Wiper/Washer Switch 3-13
Panel Light and Switch 3-13
Boom Light Switch (Optional) 3-13
Beacon Light Switch (Optional) 3-14
Defroster Control 3-14
Heater Temperature Control 3-14
Heater Control Panel 3-14
Fire Extinguisher 3-14
Domelight 3-14
Spotlight and Switch (Optional) 3-14
Electric Skylight Wiper Control (Optional) 3-14
Section 4- OPERATING PROCEDURES 4-1
X
PRE-STARTING CHECKS 4-1
FUEL SUPPLY 4-1
ENGINE OIL 4-1
ENGINE COOLANT 4-1
BATTERIES 4-1
HYDRAULIC OIL RESERVOIR AND FILTER 4-1
DAILY LUBRICATION 4-1
WIRE ROPE 4-2
HOOK BLOCK ~ 4-2
AIR CLEANER 4-2
COUNTERWEIGHT 4-2
ENGINE OPERATION 4-2
COLD WEATHER STARTING 4-3
IDLING THE ENGINE 4-3
RACING THE ENGINE 4-4
SHUTDOWN PROCEDURE 4-4
GENERAL CRANE OPERATION 4-4
HANDLING THE LOAD 4-4
CONTROL LEVER OPERATION 4-6
PRELOAD CHECK 4-6
USING YOUR LOAD CHART 4-7
CRANE FUNCTIONS 4-9
SETTING THE OUTRIGGERS t1 10
TABLE OF CONTENTS (continued)
Page
STOWING THE OUTRIGGERS 4-11
SETTING THE CENTER FRONT STABILIZER 4-13
STOWING THE CENTER FRONT STABILIZER 4-13
TELESCOPING THE BOOM 4-14
Extending the Boom 4-14
Retracting the Boom 4-15
SWINGING THE BOOM 4-15
ELEVATING AND LOWERING THE BOOM 4-16
Elevating the Boom 4- 16
Lowering the Boom 4-16
HOISTING UP AND DOWN 4-17
Hoisting Down 4-18
Hoisting Up 4-18
RECOMMENDED CRANE SHUTDOWN PROCEDURES 4-20
Section 5 – OPERATIONAL AIDS 5-1
GENERAL 5-1
LOAD MOMENT INDICATOR 5-1
ANTITWO-B LOCK SYSTEM 5-1
CONTROL LEVER LOCKOUT SYSTEM 5-1
Section 6 – LUBRICATION 6-1
GENERAL 6-1
LUBRICANTS 6-1
SYMBOL DESCRIPTION 6-2
HYDRAULIC OIL RECOMMENDATIONS 6-5
Viscosity 6-6
Arctic Conditions (Below 0° F (-18° C)) 6-7
Antiwear Additives 6- 7
LUBRICATION POINTS 6-7
Hook Block Swivel Bearings 6-8
Hook Shank and Hex Nut : 6-8
Hook Block Sheaves 6-9
Lower Boom Nose Sheaves 6-9
Roster Sheave (Optional) 6-9
Upper Boom Nose Sheave 6-9
Cable Guide Sheaves 6-9
Non Adjustable Wear Pads 6-9
Telescope Cylinder Support Foot Wear Pads 6-10
Adjustable Wear Pads 6-10
Cable Sheave Pulley (Mid-Section Extension) 6–10
xi
TABLE OF CONTENTS (continued)
Page
Cable Follower 6-10
Hoists · 6-11
Swing Gear and Pinion 6-11
Boom Pivot Shaft ~ 6-11
Lift Cylinder 6-11
Swing Gearbox 6-12
Swing Bearing 6-12
Swing Brake 6-12
Jib Sheave 6-12
Hydraulic Swivel 6-15
Control Levers 6-15
Hydraulic Reservoir 6-15
Hydraulic Reservoir Filter 6-15
Stabilizer Cylinder (Spin Lock Only) 6-15
Engine Oil Filter 6-15
Door Hinge 6-15
Steering Gearbox 6-16
Drag Link 6-16
Gear Shift Master Control 6-16
Engine 6-16
Power Steering Reservoir 6-16
Clutch Cross Shaft 6-16
Ctutch ~el_ease Bearing 6-17
Transm,ss,on 6-17
Drive Lines and Universal Joints 6-17
Transfer Case 6-17
Front Wheel Bearings 6-17
Outrigger Beams and Wear Pads 6-18
Cardan Joint 6-18
Tie rod 6-18
Rear Axle Differentia I 6-18
Knuckle Bearings and Bushings 6-18
Telescoping Jib Sheave 6-19
Telescoping Jib Rollers 6-19
Telescoping Jib Wear Pads 6-19
Engine Fan ~ 6-19
WIRE ROPE LUBRICATION 6-19
Section 7 – SET UP AND INSTALLATION PROCEDURES 7-1
GENERAL 7-1
INSTALLING CABLE ON THE HOIST 7-1
CABLE REEVING 7-2
ERECTING AND STOWING THE BOOM EXTENSION 7-2
ERECTING THE BOOM EXTENSION 7-3
STOWING THE BOOM EXTENSION 7-5
ADJUSTMENT OF BOOM EXTENSION ALIGNMENT
DEVICE 7-6
SETTING THE OFFSET 7-10
CHANGING THE BOOM EXTENSION NOSE 7-12
SETTING THE TELESCOPING EXTENSION LENGTH 7-12
Extending 7-12
Retracting 7-13

Questions? Email us: [email protected]

https://vimeo.com/852292836?share=copy

PLEASE NOTE:

• This is the SAME MANUAL used by the dealerships to diagnose your vehicle
• No waiting for couriers / posts as this is a PDF manual and you can download it within 2 minutes time once you make the payment.
• Your payment is all safe and the delivery of the manual is INSTANT – You will be taken to the DOWNLOAD PAGE.
• So have no hesitations whatsoever and write to us about any queries you may have : heydownloadss @gmail.com

S.V