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Grove Crane TMS 700E Operator’s Manual 393-00 – PDF DOWNLOAD
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Description
Grove Crane TMS 700E Operator’s Manual 393-00 – PDF DOWNLOAD
FILE DETAILS:
Grove Crane TMS 700E Operator’s Manual 393-00 – PDF DOWNLOAD
Language : English
Pages : 108
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Grove Crane TMS 700E Operator’s Manual 393-00 – PDF DOWNLOAD
SAFETY MESSAGES:
General:
- The importance of safe operation and maintenance cannot be over emphasized. Carelessness or neglect on the part of operators, job supervisors and planners, rigging personnel, and job site workers can result in their death or injury and costly damage to the crane and property.
- To alert personnel to hazardous operating practices and maintenance procedures, safety messages are used throughout the manual. Each safety message contains a safety alert symbol and a signal word to identify the hazard’s degree of seriousness.
- It is impossible to compile a list of safety precautions covering all situations. However, there
are basic principles that MUST be followed during your daily routine. Safety is YOUR PRIMARY
RESPONSIBILITY, since any piece of equipment is only as safe AS THE PERSON AT THE
CONTROLS. - With this thought in mind, this information has been provided to assist you, the operator, in
promoting a safe working atmosphere for yourself and those around you. It is not meant to cover
every conceivable circumstance which could arise. It is intended to present basic safety
precautions that should be followed in daily operation. - Because you, the operator, are the only part of the crane that can think and reason, your
responsibility is not lessened by the addition of operational aids or warning devices. Indeed, you
must guard against acquiring a false sense of security when using them. They are there to assist,
not direct the operation. Operational aids or warning devices can be mechanical, electrical,
electronic, or a combination thereof. They are subject to failure or misuse and should not be
relied upon in place of good operating practices. - You, the operator, are the only one who can be relied upon to assure the safety of yourself and
those around you. Be a PROFESSIONAL and follow the RULES of SAFETY. - REMEMBER, failure to follow just one safety precaution could cause an accident that results in
death or serious injury to personnel or damage to equipment. You are responsible for the safety of
yourself and those around you. - IMMEDIATELY report all accidents, malfunctions, and equipment damages to your local Grove
distributor. Following any accident or damage to equipment, the local Grove distributor must be
immediately advised of the incident and consulted on necessary inspections and repairs. Should the
distributor not be immediately available, contact should be made directly with Grove Manitowoc
Crane CARE. The crane must not be returned to service until it is thoroughly inspected for any
evidence of damage. All damaged parts must be repaired or replaced as authorized
by your local Grove distributor and/or Grove Crane Care.
TABLE OF CONTENTS:
Grove Crane TMS 700E Operator’s Manual 393-00 – PDF DOWNLOAD
Introduction.......................................................................... 5 General........................................................................... 5 New Owner..................................................................... 5 Safety Information.................................................................... 9 Safety Messages................................................................... 9 General....................................................................... 9 Safety Alert Symbol........................................................... 9 Signal Words.................................................................. 9 General........................................................................... 10 Operator’s Information............................................................ 10 Operational Aids.................................................................. 10 OPERATOR’S Qualifications......................................................... 11 Crane Stability/Structural Strength............................................... 12 Load Charts................................................................... 13 Work Site..................................................................... 13 Lifting Operations............................................................ 13 Counterweight................................................................. 15 Outrigger Lift Off............................................................ 15 MULTIPLE CRANE LIFTS.............................................................. 15 Load Moment Indicating (LMI) Systems.............................................. 15 Two-Blocking.................................................................. 16 Electrocution Hazard.............................................................. 16 Set-Up and Operation.......................................................... 17 Electrocution Hazard Devices.................................................. 17 Electrical Contact............................................................ 18 Special Operating Conditions and Equipment.................................... 18 Crushing Hazards.................................................................. 18 Personnel Handling................................................................ 19 Travel Operation.................................................................. 20 Accidents......................................................................... 20 Maintenance....................................................................... 20 Service and Repair............................................................ 21 Lubrication................................................................... 21 Tires......................................................................... 21 Wire Rope..................................................................... 21 Batteries......................................................................... 22 Engine............................................................................ 22 Work Practices.................................................................... 23 Crane Access.................................................................. 23 Job Preparation............................................................... 23 Working....................................................................... 23 Lifting....................................................................... 23 Hand Signals.................................................................. 24 Transporting The Crane............................................................ 25 Boom Extension/Jib................................................................ 25 Cold Weather Operation............................................................ 25 Temperature Effects on Hydraulic Cylinders........................................ 26 Operating Controls and Procedures..................................................... 29 Carrier Cab....................................................................... 29 Engine Controls and Indicators................................................ 29 Gauge Cluster............................................................. 29 Voltmeter................................................................. 29 Engine Oil Pressure Gauge................................................. 29 Engine Stop Indicator..................................................... 30 Engine Warning Indicator.................................................. 30 Tachometer................................................................ 30 Engine Brake Switches..................................................... 30 Ignition Switch........................................................... 30 Throttle Pedal............................................................ 30 Engine Diagnostics Switches............................................... 30 Travel Controls and Indicators................................................ 31 Dual Air Pressure Gauge................................................... 31 Low Air Pressure Indicator................................................ 31 Speedometer............................................................... 31 Parking Brake Control..................................................... 31 Park Brake On Indicator................................................... 31 Cross-Axle Differential Locked Indicator.................................. 31 Cross-Axle Differential Lock Control...................................... 31 Inter-Axle Differential Lock Control...................................... 31 Inter-Axle DIfferential Lock Control Indicator............................ 32 Brake Pedal............................................................... 32 Clutch Pedal.............................................................. 32 Transmission Shift Lever.................................................. 32 Transmission Range Control Switch......................................... 32 Transmission Deep Reduction Switch........................................ 32 Trailing Boom Trailer Emergency Brake Control (Optional).................. 32 Suspension Control........................................................ 32 Suspension Deflated Indicator............................................. 32 Craning Controls and Indicators............................................... 35 Swing Brake On Indicator (Optional)....................................... 35 Hydraulic Pump Engaged Indicator.......................................... 35 Hydraulic Pump Switch..................................................... 36 Accessory Controls and Indicators............................................. 36 High Beam Indicator....................................................... 36 Heater Air Temperature Control............................................ 36 Fan Switch................................................................ 36 Windshield Wiper/Washer Switch............................................ 36 Headlights Switch......................................................... 36 Beacon Light Switch (Optional)............................................ 36 Headlights Dimmer Switch.................................................. 36 Turn Signal Lever......................................................... 36 Hazard Light Switch....................................................... 36 Left Turn Signal Indicator................................................ 36 Right Turn SIgnal Indicator............................................... 36 Steering Column Tilt/Telescope Lever...................................... 36 Horn Button............................................................... 36 Fire Extinguisher......................................................... 36 Cab Circulating Fan....................................................... 37 Seat Adjustment Lever..................................................... 37 Seat Tilt Lever........................................................... 37 Tire Inflator Switch...................................................... 37 Tire Inflator On Indicator................................................ 37 12 VDC Accessory Outlet................................................... 37 Cab Dome Light............................................................ 37 Air Horn (Not Shown)...................................................... 37 Fuse and Relay Panel...................................................... 37 Additional Optional Carrier Controls and Indicators........................... 37 Outrigger Control Summary................................................. 37 Outrigger Control Panel................................................... 38 Outrigger Beam Selector Switch............................................ 38 Extend/Retract Switch..................................................... 38 Center Front Stabilizer Switch............................................ 38 Stabilizer Selector Switch................................................ 38 Level Indicator........................................................... 38 Daytime Running Lights.................................................... 39 Superstructure Cab................................................................ 39 Engine Controls and Indicators................................................ 39 Gauge Cluster............................................................. 39 Voltmeter................................................................. 39 Engine Oil Pressure Gauge................................................. 39 Water Temperature Gauge................................................... 39 Fuel Quantity Gauge....................................................... 39 Ignition Switch........................................................... 39 Tachometer................................................................ 39 Hourmeter................................................................. 39 Engine Stop Indicator..................................................... 40 Foot Throttle Pedal....................................................... 40 Engine Warning Indicator.................................................. 40 Regeneration Exhaust Filter Indicator..................................... 41 Crane Controls and Indicators................................................. 41 Telescope or Auxiliary Hoist Control Lever................................ 41 Swing Control Lever....................................................... 41 Boom Lift Control Lever................................................... 41 Main Hoist Control Lever.................................................. 41 Swing Horn Switch......................................................... 41 Telescope/Clamshell Selector Switch....................................... 41 Telescope/Clamshell Control Pedal......................................... 42 Main Hoist Speed Selector Switch.......................................... 42 Auxiliary Hoist Speed Selector On/Off Switch (Optional)................... 42 Hoist Rotation Indicators................................................. 45 Crane Function Power Switch............................................... 45 Hydraulic Boost Switch.................................................... 45 Outrigger Control Box..................................................... 45 Front Stabilizer Overloaded Indicator..................................... 45 Bubble Level Indicator.................................................... 45 Swing Brake Control Switch................................................ 45 Swing Brake Pedal......................................................... 45 Pin Swing Lock Control (Pin Type)......................................... 45 Swing Lock Control (Positive Lock Type)................................... 46 Accessory Controls and Indicators............................................. 46 Panel Light Control....................................................... 46 Work Lights Switch........................................................ 46 Boom Lights Switch (Optional)............................................. 46 Cab Circulating Fan....................................................... 46 Cab Dome Light............................................................ 46 Fire Extinguisher......................................................... 46 Windshield Wiper/Washer Switch............................................ 46 Skylight Wiper............................................................ 46 Heat Control Knob......................................................... 46 Fan Switch................................................................ 46 Air Conditioner Control Switch (Optional)................................. 46 Beacon Light (Optional)................................................... 46 12 VDC Accessory Outlet................................................... 46 Circuit Breaker Panel..................................................... 46 Operating Procedures.............................................................. 47 Breaking In A New Carrier..................................................... 47 Pre-Starting Checks........................................................... 47 Fuel Supply............................................................... 47 Engine Oil................................................................ 47 Engine Coolant............................................................ 47 Batteries................................................................. 47 Hydraulic Reservoir and Filter............................................ 47 Wire Rope................................................................. 47 Hook Block and Headache Ball.............................................. 47 Swingaway Extension....................................................... 47 Seats and Mirrors......................................................... 48 Seat Belts................................................................ 48 Signal and Running Lights................................................. 48 Service and Parking Brakes................................................ 48 Tires..................................................................... 48 Wheels.................................................................... 48 Safety Equipment.......................................................... 48 Daily Lubrication......................................................... 48 Cold Weather Operation........................................................ 48 Operation Below -40°F..................................................... 48 Operation Below -40°C..................................................... 48 Engine Operation.............................................................. 48 Start-Up Procedure........................................................ 48 Idling the Engine......................................................... 50 Racing the Engine......................................................... 50 Shutdown Procedure........................................................ 50 General Crane Operation....................................................... 50 Pump Drive................................................................ 50 Control Lever Operation................................................... 50 Preload Check............................................................. 50 Using Your Load Chart......................................................... 50 Proper Leveling of the Crane.............................................. 52 Bubble Level Adjustment................................................... 52 Crane Functions............................................................... 52 Setting the Outriggers.................................................... 52 Setting the Center Front Stabilizer....................................... 53 Engaging the Mid Extension Lock Pin....................................... 53 Stowing the Outriggers.................................................... 53 Stowing the Mid-Extend Lock Pin........................................... 54 Stowing the Center Front Stabilizer....................................... 54 Swinging the Boom......................................................... 54 Elevating and Lowering the Boom........................................... 54 Telescoping the Boom...................................................... 55 Lowering and Raising the Hoist Cable...................................... 55 Operational Aids.............................................................. 56 Load Moment Indicator (LMI) System........................................ 56 Control Lever Lockout System.............................................. 56 Crane Travel Operation........................................................ 56 Active Restraints......................................................... 56 Traveling - General....................................................... 57 Traveling with Boom Extension and/or Inserts Erected...................... 57 Clutch Operation.......................................................... 58 Shifting Gears............................................................ 59 Crane Transmission........................................................ 60 Rear Tandem Inter-Axle/Cross-Axle Locks................................... 62 Service/Parking Brakes.................................................... 62 Engine Braking............................................................ 63 Stowing and Parking........................................................... 63 Crane Shutdown Procedures..................................................... 63 Unattended Crane.............................................................. 64 Set-up And Installation Procedures.................................................... 65 General........................................................................... 65 Installing Cable on the Hoist..................................................... 65 Cable Reeving..................................................................... 66 Dead-End Rigging/Wedge Sockets.................................................... 71 Installing Wedge and Socket................................................... 71 Erecting and Stowing the Bi-Fold Boom Extension................................... 73 Erecting...................................................................... 73 Stowing....................................................................... 81 Setting the Folding Swingaway Offset.......................................... 82 Erecting and Stowing the Bi-Fold Boom Extension Using the 20 ft (6.1 m) Insert.... 83 Erecting...................................................................... 83 Stowing....................................................................... 83 Removable Counterweight........................................................... 85 Mounting the Counterweight.................................................... 85 Stowing the Counterweight..................................................... 85 Clamshell Option.................................................................. 87 Lubrication........................................................................... 89 General........................................................................... 89 Arctic Conditions Below 0°F (-18°C)........................................... 89 ALL Weather Package & Lubricants.................................................. 89 Arctic Conditions Down To -40°F (-40°C)....................................... 89 Standard Lubricants Package....................................................... 90 Lubrication Points................................................................ 91 Carrier Lubrication............................................................... 92 Hydraulic Lubrication............................................................. 97 Superstructure Lubrication........................................................ 98 Boom, Boom Extension, and Boom Accessories Lubrication............................ 99 Wire Rope Lubrication.............................................................101 Maintenance Checklist.................................................................105 General...........................................................................105 Instructions......................................................................105
Questions? Email us: [email protected]
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
S.V
