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Grove Crane TMS 9000E Carrier (Supplement) Operator Manual – PDF DOWNLOAD
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Grove Crane TMS 9000E Carrier (Supplement) Operator Manual – PDF DOWNLOAD
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Description
Grove Crane TMS 9000E Carrier (Supplement) Operator Manual – PDF DOWNLOAD
FILE DETAILS:
Grove Crane TMS 9000E Carrier (Supplement) Operator Manual – PDF DOWNLOAD
Language : English
Pages : 94
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Grove Crane TMS 9000E Carrier (Supplement) Operator Manual – PDF DOWNLOAD
GENERAL:
- This manual provides important information for the operator of the Model TMS9000E13 Series Grove
Crane. - The mobile crane carrier incorporates an all welded steel frame. The 8 x 4 x 4 carrier utilizes two
drive axles and two steer axles. Axle steering is provided by a power steering pump, and power
steering gear. The engine is mounted in the front of the carrier and provides power through an 11
speed forward and 3 speed reverse manual transmission. - Hydraulic, two-stage double box telescopic beam with inverted stabilizer (jack) cylinder outriggers
are integral with the carrier frame. The outriggers are utilized in three positions; fully (100%)
extended, intermediate (50%) extended, and fully retracted. The carrier is also equipped with a
center front stabilizer with a permanently installed pad. - The superstructure is capable of 360° rotation in either direction. All crane functions are
controlled from the fully enclosed cab. The crane is equipped with a 11.2 m to 43.2 m (36.7 to
141.7 ft) five section boom. - Lifting is provided by a main and auxiliary hoist. Swingaway hydraulically offsettable and manually
offsettable boom extensions are available. - It is impossible to compile a list of safety precautions covering all situations. However, thereare basic principles that must be followed during your daily routine. Safety is your primaryresponsibility, since any piece of equipment is only as safe as the person at the controls.
- Read and follow the information located in Model Specific Information near the end of this section.
- This information has been provided to assist in promoting a safe working atmosphere for yourself
and those around you. It is not meant to cover every conceivable circumstance which could arise. It
is intended to present basic safety precautions that should be followed in daily operation. - Because you are the only part of the crane that can think and reason, your responsibility is not
lessened by the addition of operational aids or warning devices. Indeed, you must guard against
acquiring a false sense of security when using them. They are there to assist, not direct the
operation. Operational aids or warning devices can be mechanical, electrical, electronic, or a
combination thereof. They are subject to failure or misuse and should not be relied upon in place
of good operating practices. - You are the only one who can be relied upon to assure the safety of yourself and those around you.
Be a professional and follow the rules of safety. - Remember, failure to follow just one safety precaution could cause an accident that results in
death or serious injury to personnel or damage to equipment. You are responsible for
the safety of yourself and those around you.
TABLE OF CONTENTS:
Grove Crane TMS 9000E Carrier (Supplement) Operator Manual – PDF DOWNLOAD
See end of this Manual for Alphabetical Index................................................. 7 Introduction..................................................................................11 General...................................................................................11 Customer Support......................................................................11 New Owners........................................................................11 Safety Information............................................................................15 Safety Messages...........................................................................15 General...............................................................................15 Safety Alert Symbol...................................................................16 Signal Words..........................................................................16 General...................................................................................16 Accidents.................................................................................16 Operator’s Information....................................................................16 Operator’s Qualifications.................................................................17 Operational Aids..........................................................................18 Rated Capacity Limiter (RCL) Systems (If Equipped)....................................18 Anti-Two-Blocking Device..............................................................18 Work Area Definition System (WADS) (If Equipped)......................................19 Pile Driving and Extraction...............................................................19 Operation of Pile Driving and Extracting Equipment....................................20 Crane Equipment.......................................................................20 Crane Inspection......................................................................20 Crane Stability/Structural Strength.......................................................20 Load Charts...........................................................................21 Work Site.............................................................................21 Wind Forces...........................................................................21 Lifting Operations....................................................................22 Counterweight.........................................................................23 Outrigger Lift Off....................................................................23 Multiple Crane Lifts..................................................................23 Electrocution Hazard......................................................................23 Set-Up and Operation..................................................................25 Electrocution Hazard Devices..........................................................25 Electrical Contact....................................................................26 Special Operating Conditions and Equipment............................................26 Personnel Handling........................................................................26 Environmental Protection..................................................................27 Maintenance...............................................................................27 Service and Repairs...................................................................28 Lubrication...........................................................................29 Tires.................................................................................29 Wire Rope.............................................................................29 Sheaves...............................................................................30 Batteries.............................................................................31 Engine................................................................................31 Transporting the Crane....................................................................31 Travel Operation..........................................................................32 Work Practices............................................................................32 Personal Considerations...............................................................32 Crane Access..........................................................................32 Job Preparation.......................................................................33 Working...............................................................................33 Lifting...............................................................................34 Hand Signals..........................................................................35 Boom Extension............................................................................37 Parking and Securing......................................................................37 Shut-Down.................................................................................37 Cold Weather Operation....................................................................37 Temperature Effects on Hook Blocks........................................................38 Temperature Effects on Hydraulic Cylinders................................................38 Overload Inspection.......................................................................39 Boom Inspection.......................................................................41 Superstructure Inspection.............................................................43 Carrier Inspection....................................................................45 Cab Controls and Indicators...................................................................47 Engine Controls and Indicators............................................................48 Gauge Cluster.........................................................................48 Voltmeter.........................................................................48 Engine Oil Pressure Gauge.........................................................48 Water Temperature Gauge...........................................................48 Fuel Quantity Gauge...............................................................48 Engine Stop Indicator.................................................................51 Engine Warning Indicator..............................................................51 Filter Regeneration Needed Indicator..................................................51 Regen Inhibit Indicator...............................................................51 High Exhaust Temperature Indicator....................................................51 Malfunction Indicator Lamp............................................................51 Tachometer............................................................................51 Engine Brake On/Off Switch............................................................51 Engine Brake High/Low Switch..........................................................51 Ignition Switch.......................................................................51 Diagnostic Switch.....................................................................52 Engine Increment/Decrement Switch.....................................................52 Throttle Pedal........................................................................52 Travel Controls and Indicators............................................................52 Low Air Pressure/Tire Inflation On Indicator..........................................52 Speedometer...........................................................................52 Odometer..............................................................................52 Parking Brake Control.................................................................52 Parking Brake Engaged Indicator.......................................................52 Differential Locked/Interaxle Locked Indicator (Optional).............................52 Cross-Axle Lock Switch (Optional).....................................................53 Cross-Axle Lock Indicator (Optional)..................................................53 Inter-Axle Lock Switch................................................................53 Brake Pedal...........................................................................53 Transmission Shift Lever..............................................................53 Transmission Range Control Button.....................................................53 Transmission Deep Reduction Selector..................................................53 Trailing Boom Trailer Emergency Brake Control (Optional)..............................53 Suspension Inflation Switch...........................................................53 Suspension Deflated Indicator.........................................................53 ABS/ATC Indicators....................................................................53 ABS Indicator.....................................................................53 ATC Indicator.....................................................................53 ABS/ATC Switch........................................................................54 Emergency Stop Indicator..............................................................54 Clutch Pedal..........................................................................54 Tire Inflation Switch.................................................................54 Accessory Controls and Indicators.........................................................54 High Beam Indicator...................................................................54 Heater On/Off Switch..................................................................54 Heater Control Switch.................................................................54 Heater /Air Conditioner Fan Switch....................................................54 Air Conditioner Switch (Optional).....................................................54 Windshield Wiper/Washer Switch........................................................54 Headlights Switch.....................................................................54 Beacon Light Switch (Optional)........................................................54 Dimmer Switch.........................................................................55 Headlights Dimmer Switch..............................................................55 Turn Signal Lever.....................................................................55 Hazard Light Switch...................................................................55 Left Turn Signal Indicator............................................................55 Right Turn Signal Indicator...........................................................55 Steering Column Tilt/Telescope Lever..................................................55 Horn Button...........................................................................55 Fire Extinguisher.....................................................................55 Cab Circulating Fan...................................................................55 Cab Dome Light (Not Shown)............................................................55 Fuse and Relay Panel..................................................................55 Carrier Electrical Diagnostic Connector...............................................55 Pump Engage/Disengage Switch..........................................................55 Pump Engage Indicator.................................................................55 Regen Needed/Inhibit Indicator........................................................55 Diesel Exhaust Fluid (DEF) Level Gauge................................................55 Regen Initiate/Inhibit Switch.........................................................56 Battery Charge Indicator..............................................................56 Outrigger Controls and Indicators.........................................................56 Outrigger Control Summary.............................................................56 Outrigger Control Panel...............................................................56 Outrigger Beam Selector Switch........................................................56 Extend/Retract Switch.................................................................56 Center Front Stabilizer Switch........................................................56 Stabilizer Selector Switch............................................................56 Emergency Stop Switch.................................................................56 Operating Procedures..........................................................................59 Breaking-in A New Carrier.................................................................59 Pre-Starting Checks.......................................................................60 Fuel Supply...........................................................................60 Engine Oil............................................................................60 DEF Fluid Level.......................................................................60 Engine Coolant........................................................................60 Batteries.............................................................................60 Hydraulic Reservoir and Filter........................................................60 Wire Rope.............................................................................60 Hook Block and Headache Ball..........................................................60 Swingaway Extension...................................................................60 Seats.................................................................................61 Seat Belts............................................................................61 Seat Belt Maintenance.............................................................61 Cleaning Seat Belt Webbing........................................................61 Signal and Running Lights.............................................................61 Service and Parking Brakes............................................................61 Tires.................................................................................61 Wheels................................................................................61 Safety Equipment......................................................................61 Daily Lubrication.....................................................................61 Cold Weather Operation....................................................................61 Derated capacities for each °F below -40°F............................................61 Derated capacities for each °C below -40°C............................................61 Anti-Lock Brake System (ABS)..............................................................61 ABS Power-Up Sequence.................................................................62 ABS Switch Operation..................................................................62 Automatic Traction Control (ATC) Functional Overview......................................62 ATC Operation.........................................................................63 System Operation......................................................................63 Component Function....................................................................63 Traction Control Power-Up Sequence....................................................63 Traction Control Switch Operation.....................................................63 Thermal (Brake Heat) Protection.......................................................63 ABS/ATC Partial Shutdown..............................................................63 Engine Operation..........................................................................63 Starting Procedure....................................................................63 Cold Weather Starting.................................................................64 Idling the Engine.....................................................................64 Particulate Filter Maintenance at Idle — Unexpected Idle Speed Increase...........64 Racing the Engine.....................................................................64 Shutdown Procedure....................................................................64 Exhaust Regeneration..................................................................64 Pump Disconnect...........................................................................65 To Disconnect the Pumps...............................................................65 To Connect the Pumps..................................................................65 Crane Travel Operation....................................................................66 Active Restraints.....................................................................66 Seat Belts........................................................................66 Traveling - General...................................................................66 Clutch Operation......................................................................67 Shifting Gears........................................................................67 Initial Start-up..................................................................68 Upshifting........................................................................69 Downshifting......................................................................69 Shifting to Reverse...............................................................70 Driving Tips......................................................................70 Differential Control Switches.........................................................70 Operating the Differential Locks..................................................70 Brakes................................................................................71 Engine Brake..........................................................................71 Recommended Crane Shutdown Procedures.................................................71 Unattended Crane..........................................................................72 Proper Leveling of the Crane..............................................................72 Bubble Level Adjustment...............................................................72 Using the Outriggers......................................................................73 Setting the Outriggers................................................................73 Engaging the Mid Extension Lock Pin...................................................74 Outrigger Monitoring System (OMS) RCL Display (Optional—Standard in North America)....74 Fully Retracted or 0% Deployed....................................................74 Mid-Extended or 50% Deployed......................................................74 Fully Extended or 100% Deployed...................................................75 Error Code Display................................................................75 ECOS Error Reporting..............................................................75 Stowing the Outriggers................................................................76 Stowing the Mid Extension Lock Pin....................................................76 Setting the Center Front Stabilizer...................................................77 Stowing the Center Front Stabilizer...................................................77 Trailing Boom Carrier Option..............................................................78 Description...........................................................................78 Operation.............................................................................79 Preparation for Highway Travel....................................................79 Travel Precautions................................................................81 Returning to Normal Crane Operation...................................................81 Parking the Trailing Boom Carrier.....................................................81 Lubrication...................................................................................83 General...................................................................................83 Environmental Protection..............................................................83 Arctic Conditions Below -18° C (0° F).................................................83 Arctic Conditions Down to -40°C (-40°F) Lubricant Package.............................83 Axles and Swing Box – Spec 6829014058:............................................84 Engine:...........................................................................84 Transmission:.....................................................................84 PTO Clutch:.......................................................................84 Hydraulic tank – Spec 6829101559:.................................................84 Hoist – Spec 6829103636:..........................................................84 Grease – Spec 6829104275:.........................................................84 Open Gear Lube – (bearing/swingdrive teeth) – No Spec:............................84 Antifreeze Coolant – Spec 6829104212:.............................................84 Diesel Exhaust Fluid (DEF)– Spec 80019225:........................................84 Standard Lubricants Package...........................................................85 Axle and Swing Box – Spec 6829012964:.............................................85 Engine:...........................................................................85 Transmission:.....................................................................85 PTO Clutch:.......................................................................85 Hydraulic Tank – Spec 6829006444:.................................................85 Hoist – Spec 6829100213:..........................................................85 Grease – Spec 6829003477:.........................................................85 Open Gear Lube – (bearing / swingdrive teeth) – Spec 6829102971:..................85 Antifreeze Coolant – Spec 6829101130:.............................................85 Supplemental Coolant Additive (SCA) – Spec 6829012858.............................85 Diesel Exhaust Fluid (DEF)– Spec 80019225:........................................85 Lubrication Points........................................................................85 Carrier Lubrication.......................................................................87
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