Grove Crane TMS540 Spare Parts Manual SN 220343 – PDF DOWNLOAD

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Grove Crane TMS540 Spare Parts Manual SN 220343 – PDF DOWNLOAD

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Grove Crane TMS540 Spare Parts Manual SN 220343 – PDF DOWNLOAD

Language : English
Pages : 1375
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Grove Crane TMS540 Spare Parts Manual SN 220343 – PDF DOWNLOAD

1 2150900793 BOOM ASSEMBLY – THREE SECTION 5
6372005521 CYLINDER ASSEMBLY – 7″ 11
TELESCOPIC
2 2150900620 SHEAVE INSTALLATION 13
6718001207 SHEAVE ASSEMBLY 15
3 2150200617 SHAFT INSTALLATION – PIVOT 17
5 2150900792 LINES INSTALLATION – GREASE 21
8 2150900640 STOP BLOCK INSTALLATION – 25
10 3486000545 LMI A2B SYSTEM KIT 27
9333103306 LENGTH/ANGLE TRANSDUCER 29
LWG 308
(COMPLETE ASSEMBLY)
9333101437 ROLLER GUIDE ASSEMBLY 31
9333102764 JUNCTION BOX ASSEMBLY – 33
W/ 7-SOCKET FEMALE RECEPT.
W/ (2) PG9 + 7-SOCKET FEM.
RECEPT.
9333102765 CONNECTOR ASSEMBLY 35
DUMMY PLUG, 2-PIN
9333102633 FLAG ASSEMBLY – A2B 37
RETAINER
(COMPLETE ASSEMBLY)
11 3486000212 WEIGHT AND CHAIN ASSEMBLY 39
(COMPLETE ASSEMBLY)
12 6978004249 KIT INSTALLATION – 41
LMI
13 3486000493 AUX BOOM NOSE / BOOM EXT. 43
NOSE KIT, RT865BXL
9333102768 JUNCTION BOX ASSEMBLY – 45
80MM X 75MM, PG9 + 2-PIN
15 3486000601 LMI BOOM EXT. BASE KIT 47
9333102633 FLAG ASSEMBLY – A2B 49
RETAINER
(COMPLETE ASSEMBLY)
9333102765 CONNECTOR ASSEMBLY 51
DUMMY PLUG, 2-PIN
16 6978003995 KIT INSTALLATION 53
17 9333103374 PAT SYSTEM INSTALLATION 55
9333103374 PAT SYSTEM INSTALLATION 59
A2B SYSTEM KIT
9333103306 LENGTH/ANGLE TRANSDUCER 61
LWG 308
(COMPLETE ASSEMBLY)
9333101437 ROLLER GUIDE ASSEMBLY 63
9333102764 JUNCTION BOX ASSEMBLY – 65
W/ 7-SOCKET FEMALE RECEPT.
W/ (2) PG9 + 7-SOCKET FEM.
RECEPT.
9333102765 CONNECTOR ASSEMBLY 67
DUMMY PLUG, 2-PIN
9333102633 FLAG ASSEMBLY – A2B 69
RETAINER
(COMPLETE ASSEMBLY)
9333103374 PAT SYSTEM INSTALLATION 71
LENGTH/ANGLE TRANSDUCER
LWG308
9333103374 PAT SYSTEM INSTALLATION 73
A2B RETAINER FLAG ASSEMBLY
9333103374 PAT SYSTEM INSTALLATION 75
A2B SYSTEM KIT INSTALLATION
9333103374 PAT SYSTEM INSTALLATION 77
LMI SYSTEM KIT
9333103365 UNIT ASSEMBLY – CENTRAL 79
9333103278 CONSOLE ASSEMBLY – 81
VERTICAL, GRAPHIC
9333103363 CABLE ASSY, 14 X 0.5 DS W/14-S 83
9333103364 CABLE ASSEMBLY, 14 X 0.5 85
DS X 10′
9333102976 CABLE ASSEMBLY 87
9333103374 PAT SYSTEM INSTALLATION 89
CENTRAL UNIT ASSEMBLY, DS350G
9333103374 PAT SYSTEM INSTALLATION 91
CONSOLE ASSEMBLY
9333103374 PAT SYSTEM INSTALLATION 93
LMI SYSTEM KIT INSTALLATION
9333103374 PAT SYSTEM INSTALLATION 95
INTERNAL LIGHTBAR KIT
9333103374 PAT SYSTEM INSTALLATION 97
EXTERNAL LIGHTBAR INSTALLATION
9333102923 LIGHTBAR, EXTERNAL 99
9333102924 LIGHTBAR DRIVER ASSEMBLY 101
(EXTERNAL)
9333103374 PAT SYSTEM INSTALLATION 103
LIGHTBAR – EXTERNAL
9333103374 PAT SYSTEM INSTALLATION 105
LIGHTBAR DRIVER ASSEMBLY
9333103374 PAT SYSTEM INSTALLATION 107
DECAL KIT, DS350
9333103374 PAT SYSTEM INSTALLATION 109
3RD WRAP LIMIT KIT
9333102908 MINIMUM LAYER DEVICE, 111
W/ NOTCH IN RING
9333102908 MINIMUM LAYER DEVICE, 113
W/ NOTCH IN RING
9333103374 PAT SYSTEM INSTALLATION 115
SENSOR, MINIMUM WRAP W/NOTCH
9333103374 PAT SYSTEM INSTALLATION 117
JUMPER CABLE ASSEMBLY
9333103374 PAT SYSTEM INSTALLATION 119
A2B WEIGHT AND CHAIN ASSEMBLY
3486000212 WEIGHT AND CHAIN ASSEMBLY 121
(COMPLETE ASSEMBLY)
9333103374 PAT SYSTEM INSTALLATION 123
AUXILIARY BOOM NOSE
9333102768 JUNCTION BOX ASSEMBLY – 125
80MM X 75MM, PG9 + 2-PIN
9333103374 PAT SYSTEM INSTALLATION 127
JUNCTION BOX ASSEMBLY –
PG9 AND 2-PIN RECEPT.
9333103374 PAT SYSTEM INSTALLATION 129
AUXILIARY BOOM NOSE
9333103374 PAT SYSTEM INSTALLATION 131
BOOM EXTENSION BASE KIT
9333102633 FLAG ASSEMBLY – A2B 133
RETAINER
(COMPLETE ASSEMBLY)
9333102765 CONNECTOR ASSEMBLY 135
DUMMY PLUG, 2-PIN
9333103374 PAT SYSTEM INSTALLATION 139
WIRING DIAGRAMS
17 6978004464 KIT INSTALLATION – 141
LMI
BOOM EXTENSION BASE
19 2150900722 NOSE INSTALLATION – AUXILIARY BOOM 143
2150900723 AUXILIARY NOSE ASSEMBLY 145
6718001207 SHEAVE ASSEMBLY 147
33 2150100764 HOOK INSTALLATION – PINTLE 149
7539000636 HOOK ASSEMBLY – PINTLE 151
(COMPLETE ASSEMBLY)
72 3486000294 LIGHTBAR INSTALLATION 153
LMI
(COMPLETE ASSEMBLY)
SUPERSTRUCTURE
1 2150200693 TURNTABLE, BEARING AND DRIVE 155
INSTALLATION
(ROTEX)
6734000683 BOX ASSEMBLY – SWING 157
7632100137 MOTOR ASSEMBLY 159
7576001173 DRIVE ASSEMBLY – SWING 161
2159200726 LOCK ASSEMBLY – SWING 165
2 2150200616 CYLINDER INSTALLATION – 167
LIFT
6372005450 CYLINDER ASSEMBLY – 9″ 169
LIFT
7926003546 VALVE ASSEMBLY – FIXED 173
PILOT 3/4 HOLDING
3 6974002281 HOIST INSTALLATION – MAIN 175
WITHOUT 3RD WRAP
6974002363 HOIST ASSEMBLY – COMPLETE 177
6974002353 HOIST ASSEMBLY – HO20A – 23G 179
7576001429 SUPPORT ASSEMBLY – BEARING 183
7576001740 DRIVE ASSEMBLY – HOIST 185
7632000868 MOTOR ASSEMBLY – HOIST 189
HYDRAULIC
7926003796 CONTROL VALVE ASSEMBLY 193
6974002066 CABLE FOLLOWER AND IDLER 195
DRUM INSTALLATION
6974002065 CABLE FOLLOWER AND IDLER 197
DRUM ASSEMBLY
Item Part Description Page
6486002868 INDICATOR INSTALLATION – 201
HOIST ROTATION
6512002720 HARNESS ASSEMBLY – 203
ROTATION SENSOR
6557000688 RESISTOR ASSEMBLY – 22.5 OHMS 205
6 2150200636 MIRROR INSTALLATION – HOIST 207
7 2150200685 COVER INSTALLATION – VALVE 209
8 2150200686 COUNTERWEIGHT INSTALLATION – 211
REMOTE
6372005884 CYLINDER ASSEMBLY – 3 1/4″ 213
COUNTERWEIGHT
7926003682 VALVE ASSEMBLY – HOLDING 215
6372005881 CYLINDER ASSEMBLY – 3″ 217
COUNTERWEIGHT
7926003682 VALVE ASSEMBLY – HOLDING 219
2150200655 PIN ASSEMBLY 221
9 2150200619 COUNTERWEIGHT INSTALLATION 223
10 2150200671 PIN INSTALLATION – TURNTABLE 225
LOCK
2150200677 CYLINDER ASSEMBLY – HYDRAULIC 227
11 2150200639 LOCK INSTALLATION – POSITIVE 229
SWING
12 6364100012 SWIVEL INSTALLATION – 231
ELECTRIC, AIR AND HYDRAULIC
6364100013 SWIVEL ASSEMBLY – ELECTRIC, 233
AIR AND HYDRAULIC
6364002808 SWIVEL 237
ASSEMBLY
6364100014 SWIVEL ASSEMBLY – 2 PORT 239
7753100004 RING ASSEMBLY – SLIP 243
42 CONDUCTOR
14 2150200657 COUNTERWEIGHT CONTROL 247
BOX INSTALLATION
6176003357 BOX ASSEMBLY – 249
COUNTERWEIGHT CONTROL
15 2150600778 VALVE INSTALLATION – MAIN 253
HOIST CONTROL
7926003744 VALVE ASSEMBLY – 259
DIRECTIONAL CONTROL
Item Part Description Page
7926003797 VALVE ASSEMBLY – 267
DIRECTIONAL CONTROL
7926003808 VALVE ASSEMBLY – PRESSURE 271
REDUCING
7926003832 VALVE ASSEMBLY – 2 POSITION 273
(4 WAY)
16 2150600872 VALVE INSTALLATION – HYDRAULIC 275
COUNTERWEIGHT REMOVAL
7926003684 VALVE ASSEMBLY – SUPPLY 277
7926000627 VALVE ASSEMBLY – SHUTTLE 279
17 2150600873 HYDRAULIC LINES INSTALLATION – 283
SUPPLY, PRESSURE AND RETURN
(SUPERSTRUCTURE)
7926001894 VALVE ASSEMBLY – RESIDUAL 289
CHECK
(COMPLETE ASSEMBLY)
18 2150600817 HYDRAULIC LINES INSTALLATION – 291
SUPERSTRUCTURE
(MAIN HOIST)
19 2150600815 HYDRAULIC LINES INSTALLATION – 293
SWING
20 2150600816 HYDRAULIC LINES INSTALLATION – 297
LIFT
21 2150600813 HYDRAULIC LINES INSTALLATION – 301
SUPERSTRUCTURE
(3 SECTION BOOM)
22 2150600871 HYDRAULIC LINES INSTALLATION – 303
COUNTERWEIGHT REMOVAL
23 2150600862 HYDRAULIC LINES INSTALLATION – 305
LMI
24 2150600867 LOCK PIN HYDRAULIC LINES – S/S 307
25 2150200618 BOLT INSTALLATION – BEARING 309
26 2150200637 TURNTABLE BEARING LUBE 311
27 2150300547 HORN INSTALLATION – SWING 313
59 2150600795 HYDRAULIC LINES INSTALLATION – 315
SUPPLY, PRESSURE AND RETURN
SUPERSTRUCTURE CAB
13 6978004527 HARNESS INSTALLATION – 317
SUPERSTRUCTURE
6512003034 HARNESS ASSEMBLY – 325
SUPERSTRUCTURE
Item Part Description Page
28 2150300546 WASHER INSTALLATION – 329
WINDSHIELD
33 2150300540 AIR CONDITIONING INSTALLATION – 331
(FOR REFERENCE ONLY)
2150300548 CONDENSER INSTALLATION – 333
AIR CONDITIONING
7340000521 CONDENSER ASSEMBLY 335
2150300542 COMPRESSOR INSTALLATION – 337
AIR CONDITIONING
6332000538 COMPRESSOR AND MOTOR 341
ASSEMBLY
7632000175 MOTOR ASSEMBLY 345
7926003161 VALVE ASSEMBLY – SOLENOID 347
6515000869 EVAPORATOR ASSEMBLY – 349
AIR CONDITIONING
7515000758 AIR CONDITIONER ASSEMBLY 351
2150300543 LINES INSTALLATION – 353
AIR CONDITIONING
50 6245001830 CAB INSTALLATION – 355
SUPERSTRUCTURE
6245001831 CAB ASSEMBLY – SUPERSTRUCTURE 361
6245001814 CAB SECTION 369
7498000897 WINDOW ASSEMBLY – REAR 371
(COMPLETE ASSEMBLY)
7498000907 WINDOW ASSEMBLY – RIGHT HAND 373
7498000924 WINDOW ASSEMBLY – FRONT 377
7498000917 SKYLIGHT ASSEMBLY – 379
SLIDING
7576001074 MOTOR ASSEMBLY – WIPER 381
24 VOLT
6683000632 THROTTLE PEDAL 383
7683000625 CONTROL ASSEMBLY – 385
ELECTRONIC FOOT THROTTLE
6392000743 DOOR ASSEMBLY 389
6392000735 BONDED DOOR ASSY 393
6585000803 LATCH KIT 395
6512002388 HARNESS ASSEMBLY – WIPER 397
6581001061 LIGHT ASSEMBLY – WORK 399
51 6632000885 WASHER INSTALLATION – WINDSHIELD 401
52 6425000656 CAB CIRCULATING FAN 403
INSTALLATION
7425000658 FAN ASSEMBLY – 24 VOLT CAB 405
(COMPLETE ASSEMBLY)
53 6245001360 INSTRUMENTS AND LIGHTS 409
INSTALLATION
6978004454 HARNESS INSTALLATION – 411
SWITCH PANEL
6512002931 HARNESS ASSEMBLY – 415
SWITCH PANEL
6245001375 PANEL ASSEMBLY – SWITCH 417
6978004457 HARNESS INSTALLATION – 419
FRONT CONSOLE
6512002934 HARNESS ASSEMBLY – FRONT CONSOLE 421
SUPERSTRUCTURE
(COMPLETE ASSEMBLY)
6512002935 HARNESS ASSEMBLY – FRONT CONSOLE 423
SUPERSTRUCTURE
(COMPLETE ASSEMBLY)
6245001374 PANEL ASSEMBLY – FRONT CONSOLE 425
7486002987 GUAGE CLUSTER ASSEMBLY 427
6352000954 CONTROLLER ASSEMBLY – MODIFIED 429
ELECTRIC THROTTLE
54 6001001893 ACOUSTICAL INSTALLATION 431
55 6798001046 SEAT INSTALLATION – CONTROL 433
WITHOUT AUXILIARY HOIST
6798001048 SEAT ASSEMBLY – CONTROL 437
WITHOUT AUXILIARY HOIST
7352001010 HAND CONTROL ASSEMBLY – 443
ELECTRIC
(WITH PUSH BUTTON SWITCH)
7352001008 HAND CONTROL ASSEMBLY – 445
ELECTRIC
7352001009 HAND CONTROL ASSEMBLY – 447
ELECTRIC
6512003119 HARNESS ASSEMBLY – 449
CONTROLLER LINK
56 2150200640 LEVER INSTALLATION 451
Item Part Description Page
7683000610 PEDAL ASSEMBLY – FOOT 453
(COMPLETE ASSEMBLY)
57 6245001260 CONTROLLER INSTALLATION – 455
OUTRIGGER
6176002677 CONTROLLER ASSEMBLY – 457
OUTRIGGER HAND
6246003053 CABLE ASSEMBLY 459
58 6245001813 COVER INSTALLATION – BOTTOM 461
60 6978004453 POWER DISTRIBUTOR 463
INSTALLATION – SUPERSTRUCTURE
6176003376 PANEL ASSEMBLY – POWER 465
(SUPERSTRUCTURE)
6512003109 HARNESS ASSEMBLY – 469
POWER DISTRIBUTION BOX
6512002929 HARNESS ASSEMBLY – 473
CIRCUIT BREAKER
6512003108 HARNESS ASSEMBLY – 477
POWER/CAB LINK
6512003107 HARNESS ASSEMBLY – 479
LMI
INTERFACE
62 6978100093 HARNESS INSTALLATION – CAB 483
(SUPERSTRUCTURE)
6512100102 HARNESS ASSEMBLY – CAB 489
(SUPERSTRUCTURE)
63 6978004669 HARNESS INSTALLATION – 493
SEAT SUPERSTRUCTURE
6512003163 HARNESS ASSEMBLY – 499
SEAT CONTROL
65 6348000683 EXTINGUISHER INSTALLATION – FIRE 503
66 6942000532 SUNSCREEN INSTALLATION 505
67 6975000534 WIPER/WASHER INSTALLATION – 509
SKYLIGHT
68 6683000616 PEDAL INSTALLATION – 513
SWING BRAKE
7683000615 CONTROL ASSEMBLY – 515
HYDRAULIC THROTTLE
69 6515000850 HEATER INSTALLATION – 519
HOT WATER
7515000849 HEATER ASSEMBLY – 523
HOT WATER
Item Part Description Page
70 6978004417 KIT INSTALLATION – LOAD MOMENT 525
INDICATOR SYSTEM
71 3486000563 LMI SYSTEM KIT (1319) 527
9333103281 CENTRAL UNIT ASSEMBLY – 529
24V (A+B+C+D)
9333103278 CONSOLE ASSEMBLY – 531
VERTICAL, GRAPHIC
9333103363 CABLE ASSY, 14 X 0.5 DS W/14-S 533
9333103364 CABLE ASSEMBLY, 14 X 0.5 535
DS X 10′
9333102976 CABLE ASSEMBLY 537
LOWERWORKS/CARRIER
1 2150100938 FRAME SECTION 539
2150100913 STUD INSTALLATION 541
2 2150500533 FRONT AXLE AND STEERING 543
INSTALLATION
2150500529 AXLE ASSEMBLY – FRONT 547
7768002388 ARM ASSEMBLY – TORQUE 549
7049001975 AXLE ASSEMBLY – FRONT 551
7049001975 AXLE ASSY. & WHEEL END GROUP 553
7258000426 HUB CAP ASSEMBLY 557
7049001975 BRAKE ASSY. LEFT HAND GROUP 559
7049001975 BRAKE ASSY. RIGHT HAND GROUP 561
7601000963 SOCKET ASSEMBLY – VERTICAL 563
7490000658 BOX ASSEMBLY – STEERING GEAR 565
(COMPLETE ASSEMBLY)
7364002860 COLUMN ASSEMBLY 567
3 2150700522 AXLE INSTALLATION – REAR 571
(WITH DIFFERENTIAL LOCK)
2150700520 AXLE ASSEMBLY – REAR 575
7049001762 AXLE ASSEMBLY – FRONT REAR 577
7049001762 AXLE ASSEMBLY – FRONT REAR 579
7049001762 AXLE ASSEMBLY – FRONT REAR 583
7049001762 AXLE ASSEMBLY – FRONT REAR 587
7049001762 AXLE ASSEMBLY – FRONT REAR 589
7049001763 AXLE ASSEMBLY – REAR REAR 593
X
Item Part Description Page
7049001763 AXLE ASSEMBLY – REAR REAR 595
7049001763 AXLE ASSEMBLY – REAR REAR 599
7049001763 AXLE ASSEMBLY – REAR REAR 601
7049001764 SUSPENSION ASSEMBLY 605
7364003044 DRIVE LINE ASSEMBLY 607
7768000742 ROD ASSEMBLY – TORQUE 609
4 2150700521 DRIVELINE INSTALLATION 611
7364002941 DRIVESHAFT WITH CENTER 613
BEARING
7364002942 DRIVESHAFT WITH CENTER 615
BEARING
7364002857 DRIVELINE ASSEMBLY – 82N SLIP 617
5 2150100923 DECK AND FENDER INSTALLATION 623
2150100893 COVER ASSEMBLY – COOLER 627
6431100001 SKIRT INSTALLATION – FENDER 629
6 2150100898 BOX INSTALLATION – SLING 631
2150100899 BOX ASSEMBLY – SLING 633
7 2150100856 LADDER INSTALLATION – ACCESS 637
8 2150100916 BEAM INSTALLATION – OUTRIGGER 639
2150100917 BEAM ASSEMBLY – OUTRIGGER 641
6372005907 CYLINDER ASSEMBLY – 4″ 643
OUTRIGGER JACK
6372005894 CYLINDER ASSEMBLY – 2 1/2″ 645
OUTRIGGER EXTENSION
9 2150100937 JACK INSTALLATION – 647
FIFTH OUTRIGGER
7372100136 CYLINDER ASSEMBLY-3 1/2″ OUTRIGGER JACK 651
(COMPLETE ASSEMBLY)
7458000585 PAD ASSEMBLY – OUTRIGGER 653
10 2150100778 STOWAGE INSTALLATION – 655
OUTRIGGER FLOAT
6458000590 FLOAT ASSEMBLY – OUTRIGGER 657
11 2150100894 REST INSTALLATION – BOOM 659
12 2150100901 STOWAGE INSTALLATION – 661
HOOK BLOCK
13 2150100782 CARRIER LIGHTS, HORN AND 665
WINDSHIELD WASHER TANK
Item Part Description Page
7581001317 LAMP ASSEMBLY – DUAL HI/LOW 669
RIGHT HAND
7581001318 LAMP ASSEMBLY – DUAL HI/LOW 671
LEFT HAND
6581001340 LIGHT ASSEMBLY – PARK AND TURN SIGNAL 673
(COMPLETE ASSEMBLY)
6581001337 LIGHT ASSEMBLY – 675
TURN AND CLEARANCE
6581001338 TURN AND CLEARANCE 677
LIGHT ASSEMBLY –
6581001341 LIGHT ASSEMBLY – BACK-UP 679
6581001339 LIGHT ASSEMBLY – 681
STOP/TURN/TAIL
6581001067 LIGHTS ASSEMBLY – 683
IDENTIFICATION
7581000361 LIGHT ASSEMBLY – 685
IDENTIFICATION
6581001068 LIGHT ASSEMBLY – LICENSE 687
PLATE
14 2150100810 MIRROR INSTALLATION – 689
RIGHT HAND ELECTRIC/HEATED
7628000547 MIRROR ASSEMBLY – ELECTRIC 691
HEATED RIGHT HAND
16 2150100783 ALARM INSTALLATION – BACK-UP 693
6025000796 ALARM INSTALLATION – 695
BACK-UP
(NOT AVAILABLE AS ASSEMBLY)
17 2150100877 AIR TANK AND VALVE 697
INSTALLATION – CAT
7515000682 DRYER ASSEMBLY – AIR 701
7926000608 VALVE ASSEMBLY – 703
SPRING BRAKE
18 2150600796 AIR LINE INSTALLATION – 713
CARRIER
19 6576001178 TIRE INFLATION KIT 719
20 2150600869 VALVE INSTALLATION – HYDRAULIC 721
7926003551 VALVE ASSEMBLY – INTEGRATED 727
OUTRIGGER
21 2150600859 OUTRIGGER 735
Item Part Description Page
22 2150600861 HYDRAULIC LINES INSTALLATION – 739
SUPPLY, PRESSURE AND RETURN
23 6978100006 ELECTRICAL SYSTEM INSTALLATION 747
6512100002 HARNESS ASSY, OUTRIGGER CAB TO BOARD 759
24 2150800928 BATTERY INSTALLATION 763
25 2150100871 FUEL TANK INSTALLATION 767
7880000939 FUEL TANK ASSEMBLY – 60 GALLON 769
26 2150600866 COOLER INSTALLATION – OIL 771
7726000769 COOLER ASSEMBLY – OIL 773
27 2150100964 RESERVOIR INSTALLATION – 775
HYDRAULIC
2150100966 RESERVOIR ASSEMBLY – HYDRAULIC 777
2150100932 RESERVOIR ASSEMBLY – HYDRAULIC 779
7258001526 COVER ASSEMBLY – 781
INSPECTION MANHOLE
7437000837 FILTER ASSEMBLY – RETURN 783
29 6970003011 TIRE AND WHEEL INSTALLATION 785
6970003012 TIRE AND WHEEL ASSEMBLY 787
30 6970003037 GOODYEAR TIRE AND WHEEL 789
INSTALLATION (11R22.5-G286)
ALUMINUM
6970003036 TIRE AND WHEEL ASSEMBLY – 791
GOODYEAR
(STEEL)
6970003038 TIRE AND WHEEL ASSEMBLY – 793
GOODYEAR
(ALUMINUM)
31 2150100771 MUD FLAP INSTALLATION 795
32 2150300550 ROPE INSTALLATION – FRONT TOW 797
34 2150100924 TIE DOWN INSTALLATION – 799
HOOK BLOCK
35 2150100903 BOX INSTALLATION – OUTRIGGER 801
CONTROL
6176003388 BOX ASSEMBLY – OUTRIGGER 803
CONTROL
6512002845 HARNESS ASSEMBLY – CONTROL 805
BOX (OUTRIGGER)
36 6515000884 HOSE INSTALLATION – HEATER 807
XIII
Item Part Description Page
6722001115 PUMP ASSEMBLY 811
7722100020 PUMP ASSEMBLY – CENTRIFUGAL 813
45 2150800915 ENGINE INSTALLATION – 815
(FOR REFERENCE ONLY)
2150800916 ENGINE ASSEMBLY 817
7904000792 TRANSMISSION ASSEMBLY – 873
REFER TO ALLISON CATALOG
(FOR REFERENCE ONLY)
7904000778 POWER TAKE OFF 875
HOT SHIFT – LEFT HAND
7904000778 POWER TAKE OFF 877
HOT SHIFT – LEFT HAND
7904000778 POWER TAKE OFF 881
HOT SHIFT – LEFT HAND
7904000779 POWER TAKE OFF 883
HOT SHIFT – RIGHT HAND
7904000779 POWER TAKE OFF 885
HOT SHIFT – RIGHT HAND
7904000779 POWER TAKE OFF 889
HOT SHIFT – RIGHT HAND
7722001069 PUMP ASSEMBLY – ONE 891
SECTION GEAR
2150800917 ENGINE COMPONENT INSTALLATION 897
7722001108 PISTON PUMP WITH LOAD SENSE 905
7810003112 DRIVE LINE ASSEMBLY 909
(COMPLETE ASSEMBLY)
46 2150800923 CLEANER INSTALLATION – AIR 911
47 2150800924 RADIATOR INSTALLATION 913
7726000754 RADIATOR/CHARGE AIR COOLER/ 917
COOLER ASSEMBLY – OIL
48 2150800906 HOOD INSTALLATION – ENGINE 919
7535000592 HOOD ASSEMBLY – ENGINE 921
7535000594 HOOD ASSEMBLY – FRONT ENGINE 923
7535000595 HOOD ASSEMBLY – REAR ENGINE 925
49 6978004508 HARNESS INSTALLATION – 929
ENGINE
6512002997 HARNESS ASSEMBLY – ENGINE 935
CAT 98
XIV
50 2150800922 EXHAUST SYSTEM INSTALLATION 939
WITH EXHAUST BRAKE
7372005172 BRAKE ASSEMBLY – EXHAUST 943
2186801153 VALVE ASSEMBLY – FAN CLUTCH 947
SOLENOID
7926003827 VALVE ASSEMBLY – 949
SOLENOID, FAN CLUTCH
53 2150800936 PUMP INSTALLATION – 951
AIR CONDITIONER
7722001012 PUMP ASSEMBLY – 2 SECTION GEAR 953
CARRIER/FRAME CAB
15 2150100811 MIRROR INSTALLATION – 957
LEFT HAND ELECTRIC/HEATED
7628000548 MIRROR ASSEMBLY – ELECTRIC 959
HEATED LEFT HAND
60 6245001706 CAB INSTALLATION 961
6245001715 CAB ASSEMBLY 967
6245001717 CAB SECTION 973
7934000013 VENTILATOR ASSEMBLY 975
(COMPLETE ASSEMBLY)
7926000599 VALVE ASSEMBLY – DUAL BRAKE 977
(COMPLETE ASSEMBLY)
7498000912 WINDOW ASSEMBLY – RIGHT HAND 981
7498000897 WINDOW ASSEMBLY – REAR 983
(COMPLETE ASSEMBLY)
6392000741 DOOR ASSEMBLY 985
7392000703 FRAME ASSEMBLY – WINDOW 989
6585000806 LATCH, MODIFIED 991
7576001212 LIFT ASSEMBLY – ELECTRIC 993
6683000633 PEDAL MODIFICATION – 995
SUSPENDED THROTTLE
7683000626 PEDAL ASSEMBLY – SUSPENDED 997
ELECTRONIC
7326000543 COLUMN ASSEMBLY – STEERING 1009
9326100414 PAWL KIT 1015
9326100432 KIT, GAPHIDER 1017
7576001074 MOTOR ASSEMBLY – WIPER 1019
24 VOLT
Item Part Description Page
6512002388 HARNESS ASSEMBLY – WIPER 1021
61 6245100060 CONSOLE INSTALLATION – FRONT 1023
6978100090 HARNESS INSTALLATION 1029
6512002995 HARNESS ASSEMBLY – 1033
FRONT LEFT CONSOLE
6512100059 HARNESS ASSEMBLY – 1035
FRONT CENTER CONSOLE
6512002993 HARNESS ASSEMBLY – 1037
FRONT RIGHT CONSOLE
6245001720 PANEL ASSEMBLY – 1039
6245001713 PANEL ASSEMBLY – 1041
FRONT RIGHT HAND
6245100052 PANEL ASSEMBLY – CENTER FRONT 1043
62 6001001979 ACOUSTICAL INSTALLATION – 1045
CARRIER CAB
63 6001001980 FLOOR MAT INSTALLATION – 1047
CARRIER CAB
64 6425000657 CIRCULATING FAN INSTALLATION – 1049
CAB
7425000658 FAN ASSEMBLY – 24 VOLT CAB 1051
(COMPLETE ASSEMBLY)
65 2150600798 AIR LINE INSTALLATION – 1053
CONSOLE
67 6978100086 HARNESS INSTALLATION 1055
6512100062 HARNESS ASSY, OUTRIGGER CAB TO BOARD 1063
68 6978100091 HARNESS INSTALLATION 1069
6679100013 PANEL ASSEMBLY – CARRIER POWER 1071
6512100060 HARNESS ASSY, OUTRIGGER CAB TO BOARD 1077
69 6978004450 HARNESS INSTALLATION – DOOR 1081
(CARRIER CAB)
6512002925 HARNESS ASSEMBLY – TILT 1083
CUTOUT
70 6348000684 EXTINGUISHER INSTALLATION – FIRE 1085
71 6798001027 SEAT AND BELT INSTALLATION 1087
7798100000 SEAT ASSEMBLY 1091
72 6632000892 WASHER INSTALLATION – WINDSHIELD 1093
73 6515000848 HEATER AND DEFROSTER 1095
Item Part Description Page
7515000849 HEATER ASSEMBLY – 1099
HOT WATER
74 6581001278 INTERIOR LIGHT INSTALLATION 1101
6581001213 LIGHT ASSEMBLY – DOME 1103
(COMPLETE ASSEMBLY)
75 2150600797 AIR LINE INSTALLATION -CAB 1107
76 6245001726 COVER INSTALLATION – BOTTOM 1109
79 6245001723 SWITCH INSTALLATION – 1111
ENGINE BRAKE
80 6245001721 VALVE AND LIGHT INSTALLATION – 1113
CROSS AXLE DIFFERENTIAL
LOOSE SHIP ITEMS
4 7826000640 SOCKET ASSEMBLY – 5/8″ WEDGE 1115
(COMPLETE ASSEMBLY)
9 6780000010 ROPE, MANILA
SPECS/SCHEMATICS
4 6294014497 ELECTRICAL SCHEMATIC 1117
5 6294012119 HYDRAULIC SYSTEM SCHEMATIC 1119
6 6294012992 AIR SCHEMATIC 1121
DECALS
0 TMS540 DECAL MISCELLANEOUS DECALS 1123
1 6376011923 DECAL INSTALLATION – 1127

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