Grove GMK 6300 Operating Instructions Manual Part 1 (Carrier) – PDF DOWNLOAD
DESCRIPTION:
Grove GMK 6300 Operating Instructions Manual Part 1 (Carrier) – PDF DOWNLOAD
Serial Number : 2 084 548 en
Overview and contents of truck crane user information :
1.3.1 Operating Instructions
These operating instructions contain information required to operate the truck crane.
In chapter 2 you will find Basic safety instructions. Please read and observe these instructions, even if you are familiar with the safety manual. These Basic safety instructions are in this chapter only; special safety instructions which indicate concrete dangers are contained in the text. There the action related to the danger is described.
Chapter 3 contains Information for applications engineering. It is intended primarily for the truck crane operator and those responsible for applications engineering. This chapter contains
– the required qualifications of those involved in applications engineering,
– special safety instructions,
– information that is relevant to applications engineering.
Chapters 4 to 6 contain information required for driving the truck crane: a description of all structural and operational components, clearly defined check lists for rigging modes and work, and the operating instructions for on-road and off-road driving.
In chapter 7 there is information on Troubleshooting for the carrier of the truck crane.
Chapter 8 includes the Technical description of the individual parts and functional elements of the carrier as well as its Technical data.
Chapter 9 contains the alphabetical index at the end of part 1 – carrier.
Chapters 10 to 12 contain information required for Operating the crane section, i.e. work with the truck crane: a description of all components and control elements, information about operating the crane engine as well as the crane itself.
Maintenance manual:
The maintenance manual is intended for maintenance personnel.
The maintenance manual does not contain information on repair work.
The maintenance manual consists of
– instructions for cleaning the truck crane,
– run-in instructions,
– inspection and servicing intervals,
– maintenance tables,
– specifications for the required lubricants and fuels and
– a description of the maintenance work on both the vehicle section and
crane section.
TABLE OF CONTENTS:
Grove GMK 6300 Operating Instructions Manual Part 1 (Carrier) – PDF DOWNLOAD
GMK 6300..................................................................................................................... 1
Operating Instructions Part 1 Carrier.................................................................................... 1
1 Overview........................................................................................................... 5
1.1 Vehicle identification....................................................................................... 7
1.2 EC declaration of conformity................................................................................. 10
1.3 Overview and contents of truck crane user information........................................................ 11
1.3.1 Operating Instructions................................................................................. 11
1.3.2 Lattice extension operating manual (additional equipment).............................................. 12
1.3.3 Maintenance manual..................................................................................... 12
1.3.4 Lifting capacity table................................................................................. 12
1.3.5 Outrigger load table................................................................................... 13
1.3.6 Safety manual.......................................................................................... 13
1.3.7 Spare parts list....................................................................................... 13
1.3.8 Circuit diagrams....................................................................................... 13
1.4 Instructions for use of this document........................................................................ 14
1.4.1 How are the operating instructions laid out?........................................................... 14
1.4.2 How are the pages of the operating manual formatted?................................................... 15
1.4.3 How can I find the necessary information quickly and easily?........................................... 16
1.4.4 Definition of direction information.................................................................... 22
2 Fundamental safety instructions for crane operators................................................................ 23
2.1 Warnings and symbols......................................................................................... 25
2.2 Proper use................................................................................................... 26
2.3 Organisational measures...................................................................................... 28
2.4 Personnel qualifications..................................................................................... 30
2.5 Safety instructions that apply to truck crane driving........................................................ 31
2.6 Safety instructions for truck crane work..................................................................... 31
3 Information for applications engineering........................................................................... 33
3.1 Safety instructions.......................................................................................... 35
3.1.1 Proper use............................................................................................. 35
3.1.2 Organizational measures................................................................................ 35
3.1.3 Personnel qualifications............................................................................... 36
3.2 Applications engineering..................................................................................... 37
3.2.1 Application engineering requirements................................................................... 37
3.2.2 Details about applications engineering contained in the user information............................... 38
4 Description of the truck crane – vehicle section................................................................... 39
4.1 Overview of the operating and display instruments............................................................ 41
4.1.1 Overview of the vehicle................................................................................ 41
4.1.2 Overview of driver’s cab............................................................................... 44
4.1.3 Front instrument panel................................................................................. 48
4.1.4 Side instrument panel.................................................................................. 56
4.2 Functional description of the display and operating instruments.............................................. 62
4.2.1 Instrument panels...................................................................................... 62
4.2.2 Other operating instruments in the vehicle section..................................................... 80
5 Vehicle engine..................................................................................................... 85
5.1 Starting / turning off vehicle engine........................................................................ 87
5.1.1 CHECK LIST: Starting vehicle engine.................................................................... 87
5.1.2 CHECKLIST: In winter................................................................................... 89
5.1.3 Checks before starting up vehicle engine............................................................... 90
5.1.4 Starting vehicle engine................................................................................ 96
5.1.5 Inspections after the engine has been started.......................................................... 99
5.1.6 Turning off the vehicle engine.........................................................................103
6 Driving the truck crane............................................................................................105
6.1 Checking the truck crane before driving......................................................................107
6.1.1 CHECK LIST: Condition of the truck crane for on-road driving...........................................107
6.1.2 Driving mode...........................................................................................111
6.1.3 Checks to be carried out before driving................................................................113
6.2 General operation............................................................................................123
6.2.1 Operating the automatic gearbox........................................................................123
6.2.2 Monitoring the control instruments while driving.......................................................128
6.2.3 Driving on downhill slopes.............................................................................132
6.2.4 Driving on uphill slopes...............................................................................134
6.2.5 Cruise control.........................................................................................134
6.2.6 Turning off the truck crane............................................................................137
6.2.7 Removing/putting on outrigger pads.....................................................................139
6.3 Off-the-road driving.........................................................................................141
6.3.1 Off-the-road gear......................................................................................142
6.3.2 Drive of the second axle line / longitudinal differential locks........................................143
6.3.3 Transverse differential locks in all driven axle lines.................................................145
6.4 Separate steering............................................................................................151
6.4.1 Switching on separate steering.........................................................................152
6.4.2 Steering axle lines with separate steering.............................................................153
6.4.3 Switching off separate steering and locking steering...................................................154
6.4.4 Matching steering angle................................................................................156
6.5 Heating and ventilation......................................................................................157
6.5.1 Driver’s cab heating system............................................................................157
6.5.2 Roof blower (additional equipment).....................................................................159
6.5.3 Additional water heating system (additional equipment).................................................160
6.5.4 Additional heating system with timer (additional equipment)............................................162
6.6 Air-conditioning system (additional equipment)...............................................................165
6.6.1 Switching on...........................................................................................165
6.6.2 Switching off..........................................................................................165
6.6.3 Air conditioning.......................................................................................166
6.7 Towing a trailer (additional equipment)......................................................................169
7 Malfunctions on the carrier........................................................................................175
7.1 Emergency stop device on carrier.............................................................................177
7.2 Breakdown in road traffic....................................................................................179
7.3 Towing the truck crane.......................................................................................181
7.4 Wheel change.................................................................................................187
7.5 Electrical system............................................................................................191
7.5.1 Plug-in modules........................................................................................191
7.5.2 Fuses..................................................................................................193
7.6 Troubleshooting and malfunction correction...................................................................197
7.6.1 Vehicle engine malfunctions............................................................................197
7.6.2 Automatic gearbox malfunctions.........................................................................199
7.6.3 Transfer case malfunctions.............................................................................200
7.6.4 Differential lock malfunctions.........................................................................201
7.6.5 Service brake malfunctions.............................................................................202
7.6.6 Steering system malfunctions...........................................................................202
7.6.7 Outrigger malfunctions.................................................................................203
7.6.8 Suspension locking system malfunctions.................................................................204
7.6.9 Level adjustment system malfunctions...................................................................204
7.7 Procedure in the event of malfunctions.......................................................................205
7.7.1 Switching the fan thermostat to emergency operation....................................................205
7.7.2 Troubleshooting for malfunctions in the automatic gearbox..............................................206
7.7.3 Emergency operation of the solenoid valves for the outriggers..........................................207
7.8 Separate steering emergency operation........................................................................211
8 Technical specifications carrier...................................................................................215
8.1 Technical description of the carrier.........................................................................217
8.1.1 Crane carrier..........................................................................................217
8.1.2 Driver’s cab...........................................................................................217
8.1.3 Drive units............................................................................................218
8.1.4 Engine and gearbox cooling system......................................................................218
8.1.5 Hydraulic system.......................................................................................218
8.1.6 Steering...............................................................................................219
8.1.7 Suspension system......................................................................................219
8.1.8 Outrigger..............................................................................................220
8.1.9 Compressed air system..................................................................................220
8.1.10 Service brake.........................................................................................221
8.1.11 Parking brake.........................................................................................221
8.1.12 Retarder..............................................................................................221
8.1.13 Secondary consumers...................................................................................221
8.1.14 Towing the crane......................................................................................222
8.1.15 Towing a trailer......................................................................................222
8.1.16 Electrical system.....................................................................................222
8.1.17 Slewing duct..........................................................................................222
8.2 Technical specifications.....................................................................................223
8.2.1 Measurements and weights of the truck crane............................................................224
8.2.2 Dimensions and weights of removable parts..............................................................225
8.2.3 Carrier technical data.................................................................................226
9 Alphabetical index.................................................................................................231
Operating Instructions Part 2 Superstructure.............................................................................249
10 Description of the truck crane – crane section....................................................................253
10.1 Overview of the operating and display instruments...........................................................255
10.1.1 Overview of crane section.............................................................................255
10.1.2 Crane cab overview....................................................................................258
10.1.3 Instrument panel......................................................................................260
10.1.4 Left control console..................................................................................274
10.1.5 Right control console.................................................................................275
10.1.6 Control box for operating the outriggers..............................................................276
10.1.7 Counterweight lifting gear switch unit................................................................277
10.1.8 Electronic level control box..........................................................................278
10.2 Functional description of the display and operating instruments.............................................279
10.2.1 Crane work............................................................................................279
10.2.2 Other operating instruments on the crane cab..........................................................310
10.3 Functional description of the safety devices................................................................313
10.3.1 Safe load indicator (SLI).............................................................................313
10.3.2 Lowering limit switch.................................................................................314
10.3.3 Lifting limit switch..................................................................................315
11 Crane engine......................................................................................................317
11.1 Starting/turning off the crane engine.......................................................................319
11.1.1 CHECK LIST: Starting the crane engine.................................................................319
11.1.2 CHECKLIST: In winter..................................................................................321
11.1.3 Inspections before starting the crane engine..........................................................322
11.1.4 Starting the crane engine.............................................................................328
11.1.5 Inspections after starting crane engine...............................................................332
11.1.6 Switch off the crane engine...........................................................................333
12 Crane operation...................................................................................................335
12.1 Checking the truck crane before working with the crane......................................................337
12.1.1 CHECK LIST: When truck crane is rigged................................................................337
12.1.2 Preheating the hydraulic oil..........................................................................341
12.1.3 Mechanical superstructure lock........................................................................342
12.1.4 Electrical system.....................................................................................343
12.1.5 Check the position of the hoist ropes.................................................................344
12.1.6 Adjusting the mirrors.................................................................................344
12.1.7 Visual inspection of the entire crane.................................................................345
12.1.8 Checking the reservoir of the windscreen washing system...............................................345
12.1.9 Checking the safety devices...........................................................................346
12.2 Operating the safe load indicator...........................................................................349
12.2.1 Switching on the SLI..................................................................................349
12.2.2 Setting rigging mode..................................................................................352
12.2.3 Checks before working with the crane..................................................................359
12.2.4 During crane work.....................................................................................361
12.3 Crane work with the main boom...............................................................................367
12.3.1 External influences during crane operation............................................................367
12.3.2 Slewing ranges permitted for working with the crane...................................................371
12.3.3 Hoists................................................................................................372
12.3.4 Derricking gear.......................................................................................377
12.3.5 Slewing gear..........................................................................................379
12.3.6 Telescoping gear......................................................................................383
12.3.7 Fast speed............................................................................................414
12.3.8 Menus on the crane control display....................................................................415
12.3.9 Setting a constant engine speed.......................................................................425
12.3.10 Critical load control................................................................................426
12.3.11 Incline crane cab....................................................................................427
12.3.12 Cooling the hydraulic oil............................................................................428
12.3.13 Possible movement combinations.......................................................................428
12.4 Driving with a rigged crane.................................................................................429
12.4.1 Driving route.........................................................................................429
12.4.2 Position of the boom..................................................................................430
12.4.3 Driving the rigged truck crane........................................................................432
12.5 Work break..................................................................................................435
12.5.1 Short work break......................................................................................435
12.5.2 Work breaks lasting more than 8 hours.................................................................436
12.6 Crane cab heating and ventilation...........................................................................437
12.6.1 Heating the crane cab.................................................................................437
12.6.2 Additional water heating system (additional equipment)................................................438
12.6.3 Additional heating system with timer (additional equipment)...........................................439
12.6.4 Ventilating the crane cab.............................................................................440
12.7 Air-conditioning system (additional equipment)..............................................................441
12.7.1 Switching on..........................................................................................441
12.7.2 Switching off.........................................................................................441
12.7.3 Air conditioning......................................................................................442
13 Rigging work......................................................................................................445
13.1 Check lists for rigging work for crane operation with main boom.............................................447
13.1.1 CHECK LIST: Rigging...................................................................................447
13.1.2 CHECK LIST: Unrigging.................................................................................450
13.2 Choosing a suitable site....................................................................................453
13.2.1 Load bearing capacity of the ground and the outrigger.................................................453
13.2.2 Safe distance from banks and pits.....................................................................456
13.2.3 Safe distance from electrical lines...................................................................456
13.2.4 Earthing the truck crane..............................................................................457
13.3 Outrigger...................................................................................................459
13.3.1 CHECK LIST: Extending the outriggers..................................................................459
13.3.2 CHECK LIST: Retracting outrigger......................................................................461
13.3.3 Outrigger span........................................................................................463
13.3.4 Preparing the outriggers..............................................................................466
13.3.5 Extending / retracting the outrigger beams............................................................469
13.3.6 Moving the outrigger pads into working / driving position.............................................474
13.3.7 Extending / retracting the outrigger cylinders........................................................476
13.4 Counterweight...............................................................................................483
13.4.1 Counterweight sections and identification.............................................................483
13.4.2 Counterweight versions................................................................................484
13.4.3 Slinging points on the counterweight sections.........................................................487
13.4.4 CHECKLIST: Rigging the counterweight..................................................................488
13.4.5 CHECKLIST: Unrigging the counterweight................................................................491
13.4.6 Placing the 8 t base plate............................................................................494
13.4.7 Prepare the 8 t base plate............................................................................496
13.4.8 Assembling the counterweight version..................................................................499
13.4.9 Extending/retracting the lifting cylinders of the 8 t base plate or lifting/lowering counterweight....502
13.4.10 Locking the counterweight on the turntable/releasing the locking pin.................................505
13.4.11 Slewing with the counterweight rigged................................................................507
13.5 Rigging work on the main boom...............................................................................509
13.5.1 Hook block on the bumper..............................................................................509
13.5.2 Hook block on a separate vehicle......................................................................511
13.5.3 Reeving and unreeving the hoist rope..................................................................513
13.5.4 Possible reeving methods on the main boom.............................................................521
13.5.5 Anemometer............................................................................................525
14 Auxiliary hoist assembly/disassembly..............................................................................529
14.1 CHECKLISTS: Mounting/dismounting with auxiliary crane.......................................................531
14.1.1 CHECKLIST: Mounting with auxiliary crane..............................................................531
14.1.2 CHECKLIST: Dismounting with auxiliary crane...........................................................534
14.2 CHECKLISTS: Mounting/dismounting with counterweight lifting gear............................................537
14.2.1 CHECKLIST: Mounting with counterweight lifting gear...................................................537
14.2.2 CHECKLIST: Removal with counterweight lifting gear....................................................540
14.3 Rigging work during mounting/dismounting....................................................................543
14.3.1 Slinging points and transport.........................................................................543
14.3.2 Attaching and reeving the guy unit....................................................................546
14.3.3 Lift auxiliary hoist to the main hoist with auxiliary crane...........................................549
14.3.4 Locking the auxiliary hoist / releasing lock..........................................................550
14.3.5 Establishing/disconnecting the hydraulic connection...................................................551
14.3.6 Establishing/disconnecting electrical connection......................................................552
14.3.7 Lifting/lowering the auxiliary hoist with the counterweight...........................................553
14.3.8 Checking that the auxiliary hoist is functioning properly.............................................556
14.3.9 Transport protection for the upper sheave.............................................................557
14.3.10 Permitted utilization options for the auxiliary hoist................................................558
15 Malfunctions on the superstructure................................................................................563
15.1 Superstructure emergency stop device........................................................................563
15.2 Troubleshooting for malfunctions that occur during crane operation..........................................565
15.3 Electrical system...........................................................................................567
15.3.1 Plug-in modules and consoles..........................................................................567
15.3.2 Fuses.................................................................................................569
15.3.3 SLI fuses.............................................................................................575
15.4 Troubleshooting and malfunction correction..................................................................577
15.4.1 Crane engine malfunctions.............................................................................577
15.4.2 Main hoist malfunctions...............................................................................579
15.4.3 Auxiliary hoist malfunctions..........................................................................581
15.4.4 Derricking gear malfunctions..........................................................................583
15.4.5 Telescoping gear malfunctions.........................................................................584
15.4.6 Slewing gear malfunctions.............................................................................587
15.4.7 Counterweight lifting gear / lock malfunctions........................................................588
15.4.8 Hydraulic system / hydraulic oil cooler malfunctions..................................................589
15.4.9 Crane control malfunctions............................................................................590
15.4.10 Malfunctions on the SLI..............................................................................591
15.4.11 Retraction emergency operation.......................................................................606
15.4.12 Switching the fan thermostat to emergency operation..................................................622
15.5 Crane control error messages................................................................................623
15.5.1 Error messages about control units....................................................................623
15.5.2 Error messages about power units......................................................................624
15.5.3 Telescoping error messages............................................................................629
15.5.4 Changing the connections in the control units.........................................................630
15.5.5 Control lever emergency program.......................................................................634
15.5.6 Emergency operation submenu...........................................................................636
15.5.7 Entering telescope status after emergency operation menu..............................................642
16 Technical information for superstructure..........................................................................647
16.1 Technical description of the superstructure.................................................................647
16.1.1 Turntable.............................................................................................647
16.1.2 Crane operator’s cab..................................................................................647
16.1.3 Crane engine and hydraulic system.....................................................................648
16.1.4 Control system........................................................................................649
16.1.5 Main boom.............................................................................................649
16.1.6 Telescoping gear......................................................................................649
16.1.7 Hoists................................................................................................650
16.1.8 Slewing gear units....................................................................................650
16.1.9 Derricking cylinder...................................................................................651
16.1.10 Electrical system....................................................................................651
16.1.11 Counterweight........................................................................................651
16.1.12 Safety equipment.....................................................................................652
16.2 Technical data..............................................................................................653
16.2.1 Measurements and weights of the truck crane...........................................................654
16.2.2 Dimensions and weights of removable parts.............................................................655
16.2.3 Technical data for superstructure.....................................................................659
17 Alphabetical index................................................................................................663
GROVE GMK 6300 OPERATING INSTRUCTIONS MANUAL PART 1 (CARRIER) – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
Grove GMK 6300 Operating Instructions Manual Part 1 (Carrier) – PDF DOWNLOADGrove GMK 6300 Operating Instructions Manual Part 1 (Carrier) – PDF DOWNLOADGrove GMK 6300 Operating Instructions Manual Part 1 (Carrier) – PDF DOWNLOAD
PLEASE NOTE:
This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
S.V
✹
What Our Customers Say
★★★★★Live reviews from customers
Loading customer reviews...
🌟 Related Products
Discover more professional manuals for your equipment
