Grove GMK5170 Lattice Extension Operating Instructions Manual 3112480 – PDF DOWNLOAD

Description

Grove GMK5170 Lattice Extension Operating Instructions Manual 3112480 – PDF DOWNLOAD

FILE DETAILS:

Grove GMK5170 Lattice Extension Operating Instructions Manual 3112480 – PDF DOWNLOAD

Language : English
Pages : 224
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Grove GMK5170 Lattice Extension Operating Instructions Manual 3112480 – PDF DOWNLOAD

Information:
1.1 About these operating instructions:
Validity of these operating instructions:

These Operating instructions apply to the lattice extension of which the
serial number is identical to that on the cover sheet. The designation of the
lattice extensions àIdentification, p. 2 – 4.
For the operation of the truck crane with lattice extension, the Operating
instructions supplied with the truck crane also apply.
Prerequisites for assembly and operation:
These lattice extensions may only be operated on truck cranes with the
same serial number as that of the lattice extensions.
1.2 Basic safety instructions:
Safety instructions:
The operation of the GMK 5170 with one of the lattice extensions described
in these operating instructions is subject to:
– All the safety instructions contained in the operating instructions supplied
with the truck crane and
– All of the following safety instructions
Secure the pins both in the connecting points and in the holders always with
retaining pins to prevent unsecured pins from coming loose, falling down
and causing injuries.
Observe the centre of gravity information for slinging and use suitable
slinging material.
In this way, you can prevent attached sections from slipping out, falling
down and causing injury during the installation or removal.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Grove GMK5170 Lattice Extension Operating Instructions Manual 3112480 – PDF DOWNLOAD

1 Information............................................................................  7
	1.1 About these operating instructions...............................................  7
	1.2 Basic safety instructions........................................................  7
	1.3 Intended use.....................................................................  8
	1.4 Organisational measures..........................................................  8
	1.5 Qualifications of personnel......................................................  9
	1.6 Safety instructions for working with thelatticeextension.......................  9
	1.7 Definitions of directional information........................................... 10
	1.8 How are the operating instructions structured?................................... 12
	1.9 Specifications in US units of measurement........................................ 12
	1.10 Conversion table for US units of measurement.................................... 13
2 For operations planning................................................................ 17
	2.1 Notes............................................................................ 17
	2.2 Swing-away lattice............................................................... 19
		2.2.1 Assembly................................................................... 19
		2.2.2 Identification............................................................. 20
		2.2.3 Transport dimensions and weights........................................... 21
		2.2.4 Slinging points............................................................ 22
		2.2.5 Transport.................................................................. 23
	2.3 Boom extension................................................................... 24
		2.3.1 Assembly................................................................... 24
		2.3.2 Identification............................................................. 25
		2.3.3 Transport dimensions and weights........................................... 25
		2.3.4 Slinging points............................................................ 26
		2.3.5 Transport.................................................................. 26
	2.4 Auxiliary single-sheave boom top................................................. 27
3 Swing-away lattice..................................................................... 31
	3.1 Validity......................................................................... 31
	3.2 Short description of the operating elements...................................... 33
		3.2.1 In the crane cab........................................................... 33
		3.2.2 Operating elements on the swing-away lattice............................... 35
		3.2.3 Operating elements on the hand-held control................................ 36
	3.3 Rigging work checklists.......................................................... 37
		3.3.1 Overview of the required rigging work...................................... 37
		3.3.2 CHECKLIST: Installing the 11/18m (36/59ft) swing-away lattice............ 38
		3.3.3 CHECKLIST: Removing the 11/18m (36/59ft) swing-away lattice.............. 40
		3.3.4 CHECKLIST: Rigging the 11m (36ft) swing-away lattice..................... 45
		3.3.5 CHECKLIST: Rigging the 18m (59ft) swing-away lattice..................... 51
		3.3.6 CHECKLIST: Unrigging the 11m (36ft) swing-away lattice................... 57
		3.3.7 CHECKLIST: Unrigging the 18m (59ft) swing-away lattice................... 63
	3.4 Description of the rigging work.................................................. 69
		3.4.1 Securing the swing-away lattice with a rope................................ 69
		3.4.2 Checking the transport condition........................................... 70
		3.4.3 Checking the locking device on the hose drum............................... 75
		3.4.4 Positions of the hydraulic connections..................................... 76
		3.4.5 Establishing/disconnecting the hydraulic connection........................ 77
		3.4.6 Folding out/in the run-up rail............................................. 78
		3.4.7 Connections with folded swing-away lattice................................. 79
		3.4.8 Connections on the left and right-hand side of the main boom head.......... 91
		3.4.9 Swinging the swing-away lattice towards the main boom head................. 96
		3.4.10 Swinging the swing-away lattice during rigging............................ 97
		3.4.11 Establishing/undoing connections at the swing-away lattice................101
		3.4.12 Electrical connections at the swing-away lattice..........................103
		3.4.13 Folding deflection sheaves out/in.........................................106
		3.4.14 Applying/removing the hoist rope..........................................108
		3.4.15 Installing/removing the lifting limit switch..............................110
		3.4.16 Installing/removing the anemometer........................................113
		3.4.17 Air traffic control light – electrical connection.........................115
		3.4.18 Derricking the swing-away lattice.........................................117
		3.4.19 Setting the angle – with an auxiliary crane...............................121
		3.4.20 Setting the angle – without auxiliary crane...............................122
	3.5 Operation with swing-away lattice................................................129
		3.5.1 Setting the SLI............................................................129
		3.5.2 Derricking the main boom...................................................131
		3.5.3 Telescoping with rigged swing-away lattice.................................132
		3.5.4 Notes on the SLI shutdown..................................................133
		3.5.5 Procedure if the permissible wind speed is exceeded........................133
		3.5.6 Notes on main boom operation with the folded/rigged swing- away lattice....134
		3.5.7 Notes on two-hook operation................................................135
	3.6 Finding and eliminating malfunctions.............................................137
4 Boom extension.........................................................................141
	4.1 Rigging work checklists..........................................................141
		4.1.1 CHECKLIST: Rigging the 26/34 m (85/111 ft) boom extension..................141
		4.1.2 CHECKLIST: Unrigging the 26/34 m (85/111 ft) boom extension................146
	4.2 Description of the rigging work..................................................151
		4.2.1 Installing/removing section3 and section4................................151
		4.2.2 Installing/removing the swing-away lattice for the boom extension.........153
		4.2.3 Hydraulic connection on the boom extension.................................154
		4.2.4 Electrical connection on the boom extension................................157
		4.2.5 Fold in/out the deflection sheave on section3.............................160
		4.2.6 Applying/removing the hoist rope...........................................161
	4.3 Operation with boom extension....................................................163
		4.3.1 Setting the SLI............................................................163
		4.3.2 Derricking the main boom...................................................164
		4.3.3 Telescoping with rigged boom extension.....................................164
		4.3.4 Notes on the SLI shutdown..................................................165
		4.3.5 Procedure if permissible wind speed is exceeded............................165
		4.3.6 Notes on two-hook operation................................................165
5 Auxiliary single-sheave boom top.......................................................169
	5.1 Installation/removal.............................................................169
		5.1.1 Installing/removing the auxiliary single-sheave boom top...................169
	5.2 Rigging the auxiliary single-sheave boom top.....................................171
		5.2.1 Rigging in working position/transport position.............................171
		5.2.2 Applying and removing the hoist rope.......................................172
		5.2.3 Lifting limit switch and anemometer........................................174
	5.3 Operation with the auxiliary single-sheave boom top..............................177
		5.3.1 Setting the SLI............................................................177
		5.3.2 Derricking and telescoping the main boom...................................177
		5.3.3 Notes on the SLI shutdown..................................................178
		5.3.4 Procedure if permissible wind speeds are exceeded..........................178
		5.3.5 LMB display with folded/rigged auxiliary single-sheave boom top............179
		5.3.6 Notes on two-hook operation................................................179
6 Turning loads..........................................................................183
	6.1 Prerequisites....................................................................183
	6.2 Setting the SLI..................................................................185
	6.3 Turning a load...................................................................187
7 Driving with rigged crane..............................................................191
	7.1 Safety instructions..............................................................191
	7.2 Route............................................................................193
	7.3 Rigging modes and axle loads.....................................................193
	7.4 Before driving the rigged truck crane............................................195
	7.5 Driving the rigged truck crane...................................................195
	7.6 Tables with boom positions and axle loads........................................197
		7.6.1 Swing-away lattice.........................................................198
		7.6.2 Boom extension.............................................................202
		7.6.3 Auxiliary single-sheave boom top...........................................206
8 Maintenance............................................................................209
	8.1 Cleaning.........................................................................209
	8.2 Maintenance plans................................................................211
		8.2.1 Maintenance plan M 1.......................................................211
		8.2.2 Maintenance plan M 12......................................................211
	8.3 Description of maintenance work..................................................213
		8.3.1 lubricating pins...........................................................213
		8.3.2 Lubricate joints...........................................................214
9 Index..................................................................................217
	A....................................................................................219
	B....................................................................................219
	D....................................................................................219
	E....................................................................................220
	H....................................................................................220
	I....................................................................................220
	L....................................................................................220
	M....................................................................................220
	O....................................................................................221
	P....................................................................................221
	R....................................................................................221
	S....................................................................................221
	T....................................................................................222

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