Grove Manitowoc Crane RT640C Basic Parts Catalog Manual SN 220846 – PDF DOWNLOAD

Description

Grove Manitowoc Crane RT640C Basic Parts Catalog Manual SN 220846 – PDF DOWNLOAD

FILE DETAILS:

Grove Manitowoc Crane RT640C Basic Parts Catalog Manual SN 220846 – PDF DOWNLOAD

Language : English
Pages : 1033
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Grove Manitowoc Crane RT640C Basic Parts Catalog Manual SN 220846 – PDF DOWNLOAD

1 2159910029 BOOM ASSEMBLY – FOUR SECTION 9
FULL POWER
6372005319 CYLINDER ASSEMBLY – 5 1/2″ 17
TELESCOPE
6372005557 CYLINDER ASSEMBLY – 5 1/2″ 19
TELESCOPE
7926003009 VALVE ASSEMBLY – CHECK 23
2159900228 ACTUATOR ASSEMBLY 25
2 2165200512 PIVOT SHAFT INSTALLATION – 27
UPPER SHAFT
3 2174900187 AUXILIARY BOOM NOSE 29
INSTALLATION
2174900186 NOSE ASSEMBLY – AUXILIARY BOOM 31
6718000490 SHEAVE ASSEMBLY – COMPLETE 33
8 2159900935 SHEAVE INSTALLATION 35
6718000490 SHEAVE ASSEMBLY – COMPLETE 39
9 2165900664 BOOM EXTENSION INSTALLATION – 41
TELESCOPIC
2163900554 BOOM EXTENSION ASSEMBLY – 43
TELESCOPIC
2165900525 FLY SECTION – BOOM EXTENSION 47
6718000490 SHEAVE ASSEMBLY – COMPLETE 49
2165900553 MAST ASSEMBLY 51
6718000580 SHEAVE ASSEMBLY – COMPLETE 53
10 2165900661 BOOM EXTENSION CARRIER 57
INSTALLATION
11 2174900120 STOP INSTALLATION – BOOM 59
EXTENSION
16 3486000119 MAIN BOOM 61
17 3486000264 AUX BOOM NOSE KIT 63
3486000212 WEIGHT AND CHAIN ASSEMBLY 65
COMPLETE ASSEMBLY
20 7826000641 SOCKET, 3/4’’ OPEN WEDGE 67
21 7826000641 SOCKET, 3/4’’ OPEN WEDGE 69
21 3486000212 WEIGHT AND CHAIN ASSEMBLY 71
COMPLETE ASSEMBLY
22 3486000212 WEIGHT AND CHAIN ASSEMBLY 73
COMPLETE ASSEMBLY
25 6053000552 BALL ASSEMBLY – 300# HEADACHE 75
28 6086002195 HOOKBLOCK ASSEMBLY – 45 TON 77
6718001167 SHEAVE ASSEMBLY – COMPLETE 81
83 3486000246 DECAL INSTALLATION – SPANISH 85
LMI
CAB GROUP
7 6978004439 ELECTRICAL SYSTEM INSTALLATION 87
– SUPERSTRUCTURE
6512002909 HARNESS ASSEMBLY – 93
SUPERSTRUCTURE
33 2165200527 VALVE INSTALLATION – 97
HYDRAULIC HEATER
7926001763 VALVE ASSEMBLY – SOLENOID 99
7926003035 VALVE ASSEMBLY – RELIEF 101
2500 PSI
46 2165100548 HEATER VALVE INSTALLATION 103
7926002087 VALVE ASSEMBLY – SOLENOID 105
3 WAY 2 POSITION
50 6245100024 CAB INSTALLATION – 107
SUPERSTRUCTURE
6245100025 CAB ASSEMBLY – SUPERSTRUCTURE 113
6245100018 CAB SECTION 123
7683000067 VALVE ASSEMBLY – TREADLE 125
7246001262 CABLE ASSEMBLY – CONTROL 127
7576001063 MOTOR ASSEMBLY – WIPER 129
6392000664 DOOR ASSEMBLY 131
7498000917 SKYLIGHT ASSEMBLY – 135
SLIDING
7326000536 COLUMN ASSEMBLY – STEERING 139
7926003341 VALVE ASSEMBLY – ORBITAL 143
STEERING
51 6245001538 CONSOLE INSTALLATION – 145
FRONT
6245001539 CONSOLE ASSEMBLY – FRONT 149
7352000833 CONTROL ASSEMBLY – SHIFT 153
7486002802 GAUGE CLUSTER – 12V 155
6978004334 HARNESS INSTALLATION 157
6512002771 HARNESS ASSEMBLY 165
6246003252 CABLE ASSEMBLY – WIPER MOTOR 167
52 6511001217 HANDLE INSTALLATION – CONTROL 169
53 6798000880 SEAT INSTALLATION – CONTROL 171
SINGLE AXIS WITH AUXILIARY
OR FUTURE AUXILIARY
6798000835 CONTROL SEAT ASSEMBLY – 175
SINGLE AXIS
W/AUX OR FUTURE AUX
7798000827 SEAT ASSEMBLY 179
6705015361 PLATE ASSEMBLY 181
7926003043 CONTROLLER ASSEMBLY – 183
SINGLE AXIS
6512001796 HARNESS ASSEMBLY – SEAT 187
ARM
6512001706 HARNESS ASSEMBLY – SEAT 189
7798000808 SUSPENSION ASSEMBLY – SEAT 191
54 6245001337 COVERS INSTALLATION – 195
BOTTOM
57 6683000590 PEDAL INSTALLATION – SWING 197
BRAKE
58 6942000531 SCREEN INSTALLATION – SUN 199
OPEN MESH
59 6515000765 HEATER INSTALLATION – 201
HYDRAULIC
7515000724 HEATER ASSEMBLY 205
6978003545 HEATER PANEL INSTALLATION 207
6512001978 HARNESS ASSEMBLY – 211
HEATER PANEL
60 6581001236 WORK LIGHT INSTALLATION 213
61 6348000682 FIRE EXTINGUISHER INSTALLATION 215
62 6978100018 ELECTRICAL SYSTEM INSTALLATION 217
CAB
6512002911 HARNESS ASSEMBLY – CAB 229
6246003333 CABLE ASSEMBLY – SKYLIGHT 233
WIPER MOTOR
6679100001 PANEL ASSEMBLY – 237
CIRCUIT BREAKER
6512100017 HARNESS ASSEMBLY – 245
CIRCUIT BREAKER PANEL
63 6001002015 MAT INSTALLATION – FLOOR 249
64 6001100000 ACOUSTICAL INSTALLATION 251
65 6975000528 WIPER/WASHER INSTALLATION 255
– SKYLIGHT
66 6632000865 WINDSHIELD WASHER 259
INSTALLATION
73 6683000589 PEDAL INSTALLATION – BOOM 261
TELESCOPE
7352990194 PEDAL ASSEMBLY 263
75 6425000646 FAN INSTALLATION – 265
CAB CIRCULATING
7425000659 FAN ASSEMBLY – 12 VOLT CAB 267
COMPLETE ASSEMBLY
81 3486000294 LIGHTBAR INSTALLATION 269
LMI
COMPLETE ASSEMBLY
CONTROL VALVE GROUP
3 2165600616 HYDRAULIC LINES INSTALLATION – 271
FRONT STEER
8 2165600528 HYDRAULIC LINES INSTALLATION – 275
SUPPLY, PRESSURE AND RETURN
7926001894 VALVE ASSEMBLY – RESIDUAL 281
CHECK
9 2165600521 HYDRAULIC LINES INSTALLATION – 283
TELESCOPE
10 2165600520 HYDRAULIC LINES INSTALLATION – 285
SWING
11 2165600522 HYDRAULIC LINES INSTALLATION – 287
LIFT
12 2165200607 VALVE INSTALLATION – CONTROL 291
(MAIN AND AUXILIARY HOIST)
7926003396 VALVE ASSEMBLY – 2 SECTION 295
7926003084 VALVE ASSEMBLY – 299
2 SECTION
7926003074 VALVE ASSEMBLY – 1 SECTION 303
6372005656 BRAKE BOOSTER AND MASTER 307
CYLINDER ASSEMBLY
Item Part Description Page
7372005657 CYLINDER ASSEMBLY – BRAKE 309
BOOSTER AND MASTER
7926003658 VALVE ASSEMBLY – 311
PRESSURE REDUCING
7926003052 VALVE ASSEMBLY – 315
FLOW CONTROL
7926002009 VALVE ASSEMBLY – SEQUENCE 317
7926002071 VALVE ASSEMBLY – 5 STATION 319
SOLENOID
15 2165600525 HYDRAULIC LINES INSTALLATION – 321
MAIN AND AUXILIARY HOIST
26 2165600527 HYDRAULIC LINES INSTALLATION – 325
PRESURE CHECK PANEL
32 2165600526 HYDRAULIC LINES INSTALLATION – 327
HYDRAULIC HEATER
34 2165600529 HYDRAULIC LINES INSTALLATION – 329
BRAKE
67 2165600584 HYDRAULIC LINES INSTALLATION – 331
SUPPLY, PRESSURE AND RETURN
68 2165600510 HYDRAULIC LINES INSTALLATION – 333
TELESCOPE
69 2165600513 HYDRAULIC LINES INSTALLATION – 335
SWING AND SWING BRAKE
70 2165600516 HYDRAULIC LINES INSTALLATION – 339
MAIN AND AUXLIARY HOIST
71 2165600512 HYDRAULIC LINES INSTALLATION – 341
LIFT
79 2165600518 HYDRAULIC LINES INSTALLATION – 343
HEATER
HOIST GROUP
14 6974002245 HOIST INSTALLATION – MAIN AND 345
AUXILIARY
HO30G – 16G
6974002382 HOIST ASSEMBLY – COMPLETE 347
6974002385 HOIST ASSEMBLY 349
6974002135 GROUP ASSEMBLY – 351
RIGHT HAND
6974002243 GROUP ASSEMBLY – LEFT HAND 355
6974001838 CENTER GROUP – HOIST 359
7632000135 MOTOR ASSEMBLY – HYDRAULIC VANE TYPE 361
COMPLETE ASSEMBLY
Item Part Description Page
6188000737 BRAKE ASSEMBLY 365
6974001848 VALVES AND PLUMBING 369
INSTALLATION
7926003313 VALVE ASSEMBLY – CONTROL 373
6974002063 CABLE FOLLOWER AND IDLER 377
DRUM ASSEMBLY
6059001027 KICKER INSTALLATION 381
6974002382 HOIST ASSEMBLY – COMPLETE 383
6974002385 HOIST ASSEMBLY 385
6974002135 GROUP ASSEMBLY – 387
RIGHT HAND
6974002243 GROUP ASSEMBLY – LEFT HAND 391
6974001838 CENTER GROUP – HOIST 395
7632000135 MOTOR ASSEMBLY – HYDRAULIC VANE TYPE 397
COMPLETE ASSEMBLY
6188000737 BRAKE ASSEMBLY 401
6974001848 VALVES AND PLUMBING 405
INSTALLATION
7926003313 VALVE ASSEMBLY – CONTROL 409
6974002063 CABLE FOLLOWER AND IDLER 413
DRUM ASSEMBLY
6059001027 KICKER INSTALLATION 417
16 6974002142 SENSOR INSTALLATION – 419
HOIST ROTATION
6872001546 ROTATION SENSOR ASSEMBLY 421
6512003024 HARNESS ASSEMBLY – 423
ROTATION SENSOR
17 6974002142 SENSOR INSTALLATION – 425
HOIST ROTATION
6872001546 ROTATION SENSOR ASSEMBLY 427
6512003024 HARNESS ASSEMBLY – 429
ROTATION SENSOR
22 2174200072 MIRROR INSTALLATION – 431
HOIST
23 2174200072 MIRROR INSTALLATION – 433
HOIST
TURNTABLE GROUP
1 2165200586 TURNTABLE BEARING AND 435
DRIVE INSTALLATION
Item Part Description Page
6176002980 BOX ASSEMBLY – SWING 437
COMPLETE
6176002984 SWING BOX AND BRAKE 439
ASSEMBLY
6188000693 BRAKE ASSEMBLY – SWING 443
7632000137 MOTOR ASSEMBLY – ORBIT 445
2170200137 LOCK ASSEMBLY – SWING 447
2 2165200590 TURNTABLE LOCK PIN INSTALLATION 449
INSTALLATION
3 2165200596 LOWER SHAFT AND LIFT 451
CYLINDER INSTALLATION
6372005320 CYLINDER ASSEMBLY – 10.00’’ 453
LIFT
4 2165200532 POSITIVE SWING LOCK 455
INSTALLATION
2165200559 LEVER INSTALLATION 457
6 6364002956 SWIVEL INSTALLATION – 459
ELECTRICAL AND HYDRAULIC
6364002957 SWIVEL ASSEMBLY – 463
ELECTRICAL AND HYDRAULIC
NOT AVAILABLE AS ASSEMBLY
6364002546 SWIVEL ASSEMBLY – 467
15 PORT HYDRAULIC
7753001627 RING ASSEMBLY – 44 473
CONDUCTOR SLIP
28 2165100602 SENSOR INSTALLATION – 477
SWING LOCK PIN POSITION
6246003226 SWITCH ASSEMBLY 479
34 2174100098 COOLER INSTALLATION – OIL 481
7425000081 FAN ASSEMBLY 483
35 2165200588 LUBE INSTALLATION – 485
TURNTABLE MANUAL BEARING
ENGINE GROUP
27 2165800632 ENGINE INSTALLATION – 487
FOR REFERENCE ONLY
CUMMINS 6BT5.9
2165800633 ENGINE ASSEMBLY – 493
CUMMINS 6BT5.9
WITH PUMPS
NOT AVAILABLE AS ASSEMBLY
6904000758 TRANSMISSION INSTALLATION 501
– CUMMINS/CLARK
NOT AVAILABLE AS ASSEMBLY
6904000754 TRANSMISSION ASSEMBLY – 503
COMPLETE
7904000753 TRANSMISSION ASSEMBLY 505
7904000753 TRANSMISSION ASSEMBLY 507
CONVERTER HOUSING GROUP
7904000753 TRANSMISSION ASSEMBLY 509
TRANSMISSION CASE AND
REAR COVER
7904000753 TRANSMISSION ASSEMBLY 513
TURBINE SHAFT STATOR SUPPORT
7904000753 TRANSMISSION ASSEMBLY 515
TORQUE CONVERTER ASSEMBLY
WITH FREE WHEEL
7904000753 TRANSMISSION ASSEMBLY 517
AUXILIARY PUMP DRIVE PARTS
7904000753 TRANSMISSION ASSEMBLY 519
CHARGING PUMP DRIVE GROUP
7904000753 TRANSMISSION ASSEMBLY 521
FORWARD SHAFT GROUP
7904000753 TRANSMISSION ASSEMBLY 523
REVERSE IDLER GROUP
7904000753 TRANSMISSION ASSEMBLY 525
REVERSE AND SECOND SHAFT
7904000753 TRANSMISSION ASSEMBLY 529
LOW SPEED SHAFT GROUP
7904000753 TRANSMISSION ASSEMBLY 531
FORWARD AND HI 3RD AND 4TH
CLUTCH GROUP
7904000753 TRANSMISSION ASSEMBLY 535
IDLER SHAFT GROUP
7904000753 TRANSMISSION ASSEMBLY 537
OUTPUT SHAFT GROUP
WITH REAR DISCONNECT
7904000753 TRANSMISSION ASSEMBLY 541
DRIVE PLATE GROUP
7904000753 TRANSMISSION ASSEMBLY 543
CONTROL VALVE GROUP
7904000753 TRANSMISSION ASSEMBLY 545
CONTROL VALVE ASSEMBLY
7904000753 TRANSMISSION ASSEMBLY 549
DISCONNECT ASSEMBLY – PUMP
7904000753 TRANSMISSION ASSEMBLY 551
CHARGING PUMP AND FILTER
7722001080 PUMP ASSEMBLY – 553
TWO SECTION GEAR
7722000311 PUMP ASSEMBLY 555
7372002534 CYLINDER ASSEMBLY – THROTTLE 557
6978004369 ELECTRICAL SYSTEMS 561
INSTALLATION
6512002832 HARNESS ASSEMBLY – 563
ENGINE
7364001594 DISCONNECT ASSEMBLY – PUMP 567
6512002646 HARNESS ASSEMBLY 569
7722000953 PUMP ASSEMBLY 573
2165800603 ENGINE COMPONENTS ASSEMBLY 577
2174800066 QUICK START INSTALLATION 581
7926001253 VALVE ASSEMBLY – SOLENOID 583
29 2165800599 CLEANER INSTALLATION – AIR 585
7304800001 CLEANER ASSEMBLY – AIR 587
COMPLETE ASSEMBLY
30 2165800600 EXHAUST INSTALLATION 589
31 2165800634 RADIATOR INSTALLATION 591
2165800635 RADIATOR ASSEMBLY 593
32 2165800624 HOOD INSTALLATION – ENGINE 595
CUMMINS
2165800625 ENGINE HOOD WELD AND 597
ASSEMBLY – CUMMINS
33 2174800650 WEATHERSTRIP INSTALLATION 599
– ENGINE HOOD
DRIVE TRAIN GROUP
36 2165800585 DRIVE LINE INSTALLATION 601
7364001402 DRIVE LINE ASSEMBLY 603
7364002583 SHAFT ASSEMBLY – DRIVE 605
7364002633 DRIVE LINE ASSEMBLY 607
AXLE GROUP
2 6049001799 AXLE INSTALLATION – FRONT 609
7009000018 CHAMBER ASSEMBLY – BRAKE 613
7049001802 AXLE ASSEMBLY – DRIVE/STEER 615
7049001802 AXLE ASSEMBLY – DRIVE/STEER 617
DIFFERENTIAL CARRIER ASSEMBLY
7049001802 AXLE ASSEMBLY – DRIVE/STEER 621
HOUSING ASSEMBLY
7049001802 AXLE ASSEMBLY – DRIVE/STEER 625
WHEEL END PARTS
7049001802 AXLE ASSEMBLY – DRIVE/STEER 629
CALIPER ASSEMBLY
6372002594 CYLINDER ASSEMBLY – 3″ 631
STEER
4 6049001811 AXLE INSTALLATION – REAR 633
6049001813 AXLE ASSEMBLY – REAR 637
7049001814 AXLE ASSEMBLY – DRIVE/STEER 639
7049001814 AXLE ASSEMBLY – DRIVE/STEER 641
CARRIER ASSEMBLY
7049001814 AXLE ASSEMBLY – DRIVE/STEER 645
HOUSING ASSEMBLY
7049001814 AXLE ASSEMBLY – DRIVE/STEER 647
WHEEL END PARTS
7049001814 AXLE ASSEMBLY – DRIVE/STEER 651
CALIPER ASSEMBLY
6372002594 CYLINDER ASSEMBLY – 3″ 653
STEER
6372003064 CYLINDER ASSEMBLY – 5″ 655
LOCKOUT
7049001814 AXLE ASSEMBLY – DRIVE/STEER 657
7049001814 AXLE ASSEMBLY – DRIVE/STEER 659
CARRIER ASSEMBLY
7049001814 AXLE ASSEMBLY – DRIVE/STEER 663
HOUSING ASSEMBLY
7049001814 AXLE ASSEMBLY – DRIVE/STEER 665
WHEEL END PARTS
7049001814 AXLE ASSEMBLY – DRIVE/STEER 669
CALIPER ASSEMBLY
6372002594 CYLINDER ASSEMBLY – 3″ 671
STEER
5 2174100085 HYDRAULIC LINES INSTALLATION – 673
Item Part Description Page
6 2165600536 HYDRAULIC LINES INSTALLATION – 675
REAR AXLE LOCKOUT
7 2165600534 HYDRAULIC LINES INSTALLATION – 677
REAR STEER
20 6970002391 TIRE AND WHEEL ASSEMBLY 679
44 2174700504 REAR STEER INDICATOR 681
INSTALLATION
52 2174500004 VALVE INSTALLATION – REAR 683
AXLE LOCKOUT
7926001859 VALVE ASSEMBLY – SOLENOID 685
72 2165600517 HYDRAULIC LINES INSTALLATION – 687
STEER
OUTRIGGER GROUP
8 2165100649 OUTRIGGER BEAM INSTALLATION 689
2165100650 BEAM ASSEMBLY – OUTRIGGER 693
6372005760 CYLINDER ASSEMBLY – 4 1/2″ JACK 695
COMPLETE ASSEMBLY
6372004886 CYLINDER ASSEMBLY – 2 1/2″ 697
OUTRIGGER EXTENSION
9 2165600563 HYDRAULIC LINES INSTALLATION – 699
OUTRIGGER
10 2174100045 OUTRIGGER FLOAT STOWAGE 703
INSTALLATION
6458000048 FLOAT ASSEMBLY – OUTRIGGER 705
51 2174100635 OUTRIGGER CONTROL VALVE 707
INSTALLATION
7926000219 VALVE ASSEMBLY – 4 STACK 709
OUTRIGGER SOLENOID
7926003300 VALVE ASSEMBLY 713
7926002030 VALVE ASSEMBLY – CHECK 719
FRAME GROUP
1 2165100647 FRAME SECTION 721
2163100650 STUD INSTALLATION 723
1 6376011916 DECAL INSTALLATION – RT635C 727
11 6978004333 ELECTRICAL SYSTEM INSTALLATION 731
– CARRIER
6512002774 HARNESS ASSEMBLY – CARRIER 741
6176003182 BOX ASSEMBLY – RELAY 745
6512002773 HARNESS ASSEMBLY – RELAY 749
BOX
12 2165600537 HYDRAULIC LINES INSTALLATION – 753
SUPPLY, PRESSURE AND RETURN
13 6581001238 EXTERIOR LIGHTS 759
INSTALLATION – CARRIER
14 2140100095 MIRROR INSTALLATION – 761
FRAME
15 2165100640 FENDER INSTALLATION 763
16 2165100511 HYDRAULIC RESERVOIR 765
INSTALLATION
2165100572 RESERVOIR ASSEMBLY – 769
HYDRAULIC
7258001405 COVER ASSEMBLY – 16’’ 771
INSPECTION
7437000194 FILTER ASSEMBLY – RETURN 773
7437000194 FILTER ASSEMBLY – RETURN 775
17 2165100543 FLEX STEP INSTALLATION 779
19 2174100661 FUEL TANK AND STEP 781
INSTALLATION
7880000948 TANK ASSEMBLY – 60 GALLON FUEL 783
23 2165100551 TIE-DOWN INSTALLATION – 785
HOOKBLOCK
35 2165800542 BATTERY INSTALLATION 787
39 2165100535 TOOL BOX INSTALLATION 791
43 2165800514 COVER INSTALLATION – 793
BATTERY
45 2165100638 DECKING INSTALLATION 795
47 2165600576 HYDRAULIC HEATER LINES 797
49 2165800638 FILTER INSTALLATION – FUEL/ 801
WATER SEPARATOR
50 2174100109 RELIEF VALVE AND PARKING 803
BRAKE INSTALLATION
7926001877 VALVE ASSEMBLY – RELIEF 805
7926003855 VALVE ASSEMBLY – PARK BRAKE 807
COMPLETE ASSEMBLY
53 2174100664 DIVIDER INSTALLATION – FLOW 809
7926003900 DIVIDER ASSEMBLY – FLOW 811
54 6025000788 BACK-UP ALARM INSTALLATION 813
SCHEMATIC
1 6294100029 ELECTRIC SCHEMATIC SCHEMATIC
2 6294009370 HYDRAULIC SCHEMATIC SCHEMATIC

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PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

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